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ComponentSourceNotesPriceTools
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Engine & TransmissionPick-n-Pull2008 XD Engine, Trans, ECM, Wiring, shifter components$1,288
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EngineXD2ZR-FE
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TransmissionXDC50 Manual
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ECMXDToyota 89661-52F81 - Specific to Engine & Trans
6
Engine Wiring HarnessXDSpecific to Engine & Trans
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Engine Mounts & BracketsXDSame hardpoints on Yaris frame (Manual, Auto)
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Exhaust headerXDCollector flange is larger than Yaris, requires matching cat/downpipe
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Clutch PedalYarisYaris has no return spring, XD does.
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Clutch master/slave cylindersXD
11
Shifter cablesXDUse same cables as donor transmission
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Floor ShifterXDSame as Yaris
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Yaris Fuse BoxeBayFor spare CA2 connectors, required for MAF sensor$40
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Engine RebuildReplace wear items$609
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Piston RingsRock AutoEnginetech S80514-STD$35Piston Ring Tools
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Main BearingsRock AutoEnginetech BC1048$33
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Rod BearingsRock AutoEnginetech BB1059$26
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Thrust BearingsRock AutoEnginetech TW185$6
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Engine GasketsRock Auto / AmazonDNJ FGS9028 - Head Gasket, exhaust header gasket, intake plenum gasket, valve cover, valve seals, spark plug tubes, front & rear main, etc $100
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Timing Chain KitRock Auto / AmazonDNJ TK928 - Chain, Guides, Tensioner, Gasket$117
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ValvesAmazonDNJ VK16928 - Intake and Exhaust Set$118
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Hydraulic Lash AdjustersAmazonDNJ LFK16312 - Set of 16$100
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Cylinder Head BoltsAmazonDNJ HBK928 - One time use$45
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Oil Filter HousingeBayToyota 15620-37010$29
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Engine Oil0W-20 - 4.2L
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Assembly LubePermatex Super Slick
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Gasket MakerPermatex Ultra Black
29
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Intake & ExhaustStock Intake and CARB exhaust needed to pass CA BAR inspection$944
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Intake + MAFeBayXD box and tube$110
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Catalytic ConverterRock AutoAP Eastern 771790$780
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O2 Sensor - DownstreamAmazonDenso 234-4623 $54
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Fuel, Electrical, Starting$359
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Fuel InjectorsCS PerformanceToyota 23250-0T020 - Remanufactured and matched$180
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Ignition CoilseBayDenso - Toyota 90919-02252$70
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Spark PlugsRock AutoDenso SC16HR11 - Iridium Twin Tip $29
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AlternatoreBayDenso - Toyota 27060-37040, 2ZR has a larger 140A alt$80
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StarterYarisYaris starter is compatible
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CoolingAll XD $124
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Accessory BeltMWRDayco 5060485 - with A/C (48"), Gates K060365 or Duralast 358K6 - no A/C (36.5")$15
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Water PumpAmazonAisin WPT140$57
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Radiator FillerAmayamaToyota 16502-37010$16
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Radiator Hose - 1 JunkyardToyota 16571-37090 - Upper Long, block to filler $10
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Radiator Hose - 2AmayamaToyota 16572-37080 - Lower, radiator to block$10
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Radiator Hose - 3AmayamaToyota 16573-37030 - Upper Short, radiator to filler$3
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Hose Clamp - 1AmayamaRad Clamp x6 - Upper hoses$13
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Hose Clamp - 2AmayamaRad Outlet 1 - Lower clamp
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Hose Clamp - 3AmayamaRad Outlet 2,
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RadiatorYarisReuse Yaris radiator
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CoolantNewToyota SLLC - 5.5L
54
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TransmissionInspection, replace all synchro rings, change 5th gear, swap LSD, seals$1,329
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C50 Speed sensorAmayamaToyota 83181-12020 - Required for speedometer signal on non-ABS Yaris$89
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Speed sensor connectoreBayToyota 90980-11143 - "$15
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Speed Sensor O-ringAmayamaToyota 16502-37010 - "$1.40
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Speedometer Driven GearAmayamaToyota 33403-19455 (30t), Toyota 33403-19465 (31t) - "$10
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Speedometer Shaft Sleeve ClipAmayamaToyota 90468-12005 - "$1
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QRP 5th Gear SetMWRQRP 5th gear set - Lower 5th gear for better highway mileage$179
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MFactory Helical LSDMWRMFactory Helical LSD - Compatible with 20 spline axles (XD, Corolla, Matrix). Incompatible with Yaris axles (23 spline)$809
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Tapered BearingsAmayamaToyota 90366-40094, Toyota 90366-40097 - one time use when changing differential$45
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Shim for DifferentialAmayamaToyota 90564-41014 to 90564-41032 - Requires torque wrench to measure preload of differential$30
Torque Wrench (0.3 nM minimum)
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Input Shaft BearingeBayToyota 90365-25021 - NSK VP25-4 - 25X43.5X15 mm needle roller bearing - one time use when replacing the input shaft seal$25
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Input Shaft SealAmayamaToyota 90311-25028$2
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Synchronizer Ring - 1AmayamaToyota 33037-12040 ring set 1 (1st gear)$24
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Synchronizer Ring - 2AmayamaToyota 33038-12020 ring set 2 (2nd gear)$34
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Synchronizer Ring - 3AmayamaToyota 33369-20040 ring set 3 (5th gear)$15
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Synchronizer Ring - 4AmayamaToyota 33368-20090 3rd gear$17
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Synchronizer Ring - 5AmayamaToyota 33368-12210 4th gear$17
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Output Seal - 1AmayamaToyota 90311-34065 - Transmission to CV (RH)$2
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Output Seal - 2AmayamaToyota 90311-35064 - Transmission to CV (LH)$5
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Shaft Hole Snap RingsAmayamaToyota 90520-64002, Toyota 90520-57002 - Holds input and output shaft upper bearings$3
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Nut (Output shaft)AmayamaToyota 90179-18005 - staked, non-reuseable$2
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Filler & Drain Plug gasketsAmayamaToyota 90430-18008$2
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Control Shaft Cover Oil SealAmayamaToyota 90311-18013$1
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Control Shift GasketAmayamaToyota 33584-12060$1
79
Transmission Gear Oil75W-90 - 3qts - Redline MT-90
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Gasket MakereBayToyota Seal Packing 1281 FIPG
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DrivelineUse axles that match transmission/differential spline count$79
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Axles/CVXD / Rock AutoNeed to purchase Passenger side CV axle (GSP 69541) - for XD (20 spline)$7630mm 12spline socket
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Axle NutAmayamaToyota 90177-22001 (x2)$3
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Clutch$276
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Clutch KitRock AutoAisin CKT062$175
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Tube from Master Cylinder to HoseYarisToyota 31481-52110 - No longer made new, sourced from Pick-n-Pull$5.70
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Hose to Release CylinderAmayamaToyota 90947-02e09$11
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Release Cylinder Rebuild KitAmayamaToyota 04313-35060 - Optional, New Slave Cylinder is also available: Aisin CRT-115$7
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Bracket for Clutch hoseAmayamaToyota 31484-52090$5
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Tube ClampAmayamaToyota 90949-01D17$1
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Hose bracket clipAmayamaToyota 90468-08035$1
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Brake Master CylinderRock AutoAdvics BMT345 - for non-ABS MT Yaris. Reservoir has bypass for Clutch Master cylinder$70
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A/CCompressor and hoses are different on 2ZR vs 1NZ. Yaris hard lines can be reused$363
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Condensor, Compressor + GasketsRock AutoUAC KT5215A$320
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Suction hoseRock AutoFour Seasons 65595$21
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Discharge HoseRock AutoUAC HA11523C$22
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