ABCDEFGHIJKLMNOPQRSTUVWX
1
DATESELECT YOUR NAMEINSPECTION STAGESERIAL # / JOB # / PO #PART # / MODEL #QUANTITY INSPECTEDINSPECTION STATUSNCRQUANTITY REJECTEDNON-CONFORMANCE DESCRIPTIONAREA OF NON-CONFORMANCENotes/ Operator ResponsibleOperator ResponsibleDispositionNotes/ Operator Responsible....
64
10/23/2023 8:29:49Gene BuleyIn-Process Inspection37694-1-1SYM1-L16-SR10281PASS94501Spring canister push rod threads were gauldedRAW ASSEMBLY (R1)SCRAP
252
6/10/2023 8:30:21Gene BuleyIn-Process Inspection37569-3SYM1-L16-SR10303PASS94393Salve stem is 2.5" x 2.5", Yoke is 2" x 2"ENGINEERINGREPAIR
253
6/10/2023 8:27:31Gene BuleyIn-Process Inspection37569-3SYM1-L16-SR10303PASS94403Mounting plates are oversizedPURCHASINGParts designed correctly, Mueller Mfg. built them wrongREPAIR
259
6/6/2023 9:06:40Gene BuleyFinal Inspection37552-1-1685/L1212.5DA-JS21PASS94371DVC Mounting Holes are 1" Too LowEngineeringUSE-AS-IS
267
5/30/2023 10:06:17Gene BuleyFinal Inspection37489-1-1685SR/L1211.5SR-JS21PASS94380DVC Mounting Holes are 1" too lowENGINEERINGKyle MaireREPAIR
268
5/30/2023 10:03:58Gene BuleyFinal Inspection37542-1-2H3.23DA1PASS94291Change order for QTY change from 1 to 2 was missed, only one assembly was built.SalesUSE-AS-IS
270
5/25/2023 11:47:20Gene BuleyFinal Inspection37414-1HDL1619DA-JS26PASS9435 snd 94365 Valve tags didn't match with actuator serial numbers an valve orientation isn't consistentAssemblyTraining was conducted to prevent reoccurrenceUSE-AS-IS
279
5/19/2023 15:04:41Gene BuleyFinal Inspection37509-1-1685SR/L163.5 SR-JS21PASS94340DVC mounting pattern is 1" too low on adaption bracketENGINEERINGSpacer plate thickness was overlookedKyle MaireREWORK
290
5/15/2023 9:17:08Gene BuleyFinal Inspection37419-1-1685SE/L302SE1PASS94330Piston rods were too short due to design errorEngineeringSolid Worx TypoKevin JohnsonUSE-AS-IS
291
5/12/2023 11:38:22Gene BuleyFinal Inspection37419-1-2685SE/L302SE1PASS94330Piston rods were too short due to design errorEngineeringSolid Worx TypoKevin JohnsonUSE-AS-IS
292
5/12/2023 11:36:52Gene BuleyFinal Inspection37566-1-1685/L1615.5DA1PASS94310Excessive lead in to NPT port threadsMachine and WeldToched off too deep onside of port holeUSE-AS-IS
293
5/11/2023 11:40:27Gene BuleyFinal Inspection37488-1-1685/L168.5DA-JS21PASSNCR 94321DVC mounting holes were drilled and tapped 1" too lowEngineeringThickness of spacer plate overlookedKyle MaireUSE-AS-IS
303
5/5/2023 16:11:03Gene BuleyFinal Inspection37484-1-1L1423DA-JS21PASS94280Notch for open port in adaption bracket is missingEngineeringNotch was not added to the drawing from prvious ordersWill TurnerUSE-AS-IS
306
5/5/2023 9:01:04Gene BuleyFinal Inspection37469-1-1685SE/L166SE-JS21PASS94300No DVC mountin holesEngineeringEngineering did not enter adaption bracket modification drawing int VantageKyle MaireUSE-AS-IS
329
4/18/2023 8:56:29Gene BuleyFinal Inspection37459-1-1685SR/L144.5SR-JS21PASS94271DVC Mounting holes were missingMANUFACTURING - (M5) Mill 5Oprator oversightTravis WattsREPAIR
336
4/3/2023 9:18:48Gene BuleyIn-Process Inspection37091-1-1ASSY216300031PASS94251Poppet block failed during testingENGINEERINGUnprove designWill TurnerREWORK
344
3/28/2023 10:02:29Gene BuleyFinal Inspection37466-1-1685SE/L161.5SE1PASS94260Weld SpatterWeldingRudy MUSE-AS-IS
354
3/16/2023 10:02:18Gene BuleyFinal Inspection37435-1-2685SR/L188.5SR1PASS94241Undercut welds and weld spatterMachine and WeldRudy MRework
355
3/16/2023 10:01:09Gene BuleyFinal Inspection37435-1-1685SR/L188.5SR1PASS94241Undercut welds and weld spatterMachine and WeldRudy MRework
361
3/10/2023 8:57:49Gene BuleyFinal Inspection37452-1SERVASSY2234500114PASS94220Wrong Versa Valves were caled out in the Engineering BOMENGINEERINGWrong Versa Valves were called outREWORK
365
3/7/2023 10:58:47Gene BuleyIn-Process Inspection37410-1-2ASSY221710011PASS94231Adaption spool was machined with incorrect bonnet bolt patternSALESCustomer provided incorrect dataREWORK
366
3/7/2023 10:56:51Gene BuleyIn-Process Inspection37410-1-1ASSY221710011PASS94231Adaption spool was machined with incorrect bonnet bolt patternSALESCustomer provided incorrect informationREWORK
376
2/21/2023 8:18:55GENE BULEYIn-Process Inspection37358-1-1HDH737DA1PASS94201ADAPTION BRACKET COVER PLATES RECIEVED DO NOT MATCH WHAT WAS ORDEREDSUPPLIERMUELLER INDUSTRIALREPAIR
377
2/21/2023 8:12:10GENE BULEYIn-Process Inspection37360-1-2SYM2-HO4-SR2048-7X1-RIO-120-1-11PASS9419, 94211HPU MOUNTING BRACKET DOES NOT MATCH DRAWINGSUPPLIERMUELLER INDUSTRIALUSE-AS-IS
378
2/21/2023 8:09:45Gene BuleyIn-Process Inspection37360-1-1SYM2-HO4-SR2048-7X1-RIO-120-1-11PASS9419, 94211HPU MOUNTING BRACKET DOES NOT MATCH DRAWING. iNTERNAL PUMP MANIFOLD CHECK VALVES DO NOT SEAL AGAINST REVERSE FLOWSUPPLIERMUELLER INDUSTRIALUSE-AS-IS
393
2/2/2023 10:53:03GENE BULEYFinal Inspection37294-1-1685SE/L121SE1PASS94170DFT UndersizeOutside PaintVendor not provided correct informtionGene BuleyRE-WORK
427
9/8/2022 9:12:48AUSTIN BREAUXFinal Inspection37210-1-1L162.5DA-JS21PASS9416Tie rods threaded to 9/16"-11, S/B 5/8"-11
428
9/7/2022 16:13:50WILL TURNERFinal Inspection36896-1-1HDH55.5SRE25001PASS9408Threaded section that engages the piston was too short
429
9/7/2022 12:23:01WILL TURNERFinal Inspection36896-1-1HDH55.5SRE25002FAIL94512Tag information is incorrect, missed change orderENGINEERINGTag file updated, tags swapped on unitsREWORK
431
8/31/2022 14:31:52TONY SILVASFinal Inspection37210TR29063-27642-0862512FAIL9452125/8-11 threads undersize check 9/16-11FINAL ASSEMBLY (F1)SCRAP
436
8/29/2022TONY SILVASIn-Process Inspection37226-1-1SYM2-HO5-DG1PASS94151SCRATCHES ON THE CYLINDER INNER WALLSUPPLIERSCOT INDUSTRIESREWORK
437
8/29/2022TONY SILVASIn-Process Inspection37226-2-1SYM2-HO5-DG1PASS94151SCRATCHES ON CYLINDER INNER WALLSUPPLIERSCOT INDUSTRIESREWORK
438
8/25/2022 8:56:17TONY SILVASFinal Inspection37104-1-1ASSY217000011PASS9411, 9413, 9414Limit switch bracket was carbon steel, S/B 316 S.S., Conduit hub was missing terminal block, Paint spec called for three coats of steel blue, actuator was painted with only two coats
450
8/9/2022 8:07:21TONY SILVASFinal Inspection37150-1-1685SR/L107SR1PASS9412Undercut weld on spring cartridge
468
7/20/2022 9:37:26TONY SILVASFinal Inspection37199-1ASSY219840012PASS9410Piston rod had 45 degree chamfer, drawing from customer specified no chamfer
477
7/18/2022 7:59:36TONY SILVASFinal Inspection37128-1-1HDL87.5DA1PASS9409Piston rod I.D. bore was oversized
480
7/13/2022 9:32:01AUSTIN BREAUXIn-Process Inspection3708555500038FAIL9453Incorrect bolts provided from SupplierSUPPLIERSCRAP
501
6/23/2022 9:24:07TONY SILVASFinal Inspection36896PRU2M-19728-L220002FAIL94542Dimensional MANUFACTURING - (L1) Lathe 1SCRAP
504
6/21/2022 11:34:01TONY SILVASIn-Process Inspection36998ASSY207820021FAIL94551incorrect partSUPPLIERMuller MFGRTV
514
6/13/2022 10:07:27AUSTIN BREAUXIn-Process Inspection36998ASSY207820021FAIL94561Missing parts, One incorrect part sent RAW ASSEMBLY (R1)Missing O-rings, Incorrect pressure indicator provided. RTV
584
4/28/2022 9:27:31AUSTIN BREAUXFinal Inspection36879-1-1L163.5SRE1PASS9420
737
12/29/2021 11:47:52JUAN CHRISTIANSENIn-Process Inspection71964XGAB201002FAIL94572SUPPLIER SENT WRONG MODEL, NOT PANEL-MOUNTED UNITSSUPPLIERTRANSCATRTV
740
12/28/2021 15:17:21JUAN CHRISTIANSENIn-Process Inspection71761RES4900051FAIL94581Holes are drilled on the wrong sideSUPPLIERCPSMUSE-AS-IS
741
12/28/2021 14:25:18JUAN CHRISTIANSENIn-Process Inspection719403249505002000037P1FAIL94591VERSA IS INCORRECT, THIS UNIT IS NORMALLY OPEN WHEN IT SHOULD BE NORMALLY CLOSED VSG-3521SUPPLIERSUNSOURCERTV
778
12/16/2021 7:41:43JUAN CHRISTIANSENIn-Process Inspection718853249502501500006P1FAIL94601AIR IS LEAKING THROUGH VERSA BODYSUPPLIERSUNSOURCEHOLD
787
12/10/2021 10:51:55JUAN CHRISTIANSENIn-Process Inspection71836SK-34102-A-H07R182FAIL94612Seal kit is missing retaining ringSUPPLIERTURPENHOLD
798
12/7/2021 10:08:40JUAN CHRISTIANSENIn-Process Inspection71917CTL00449-3448120FAIL946220Holes and slots are in the wrong locationSUPPLIERMUELLER MFGREWORK
811
11/23/2021 10:40:51JUAN CHRISTIANSENIn-Process Inspection71740CTL00223-344301FAIL94631RADIUS ON THE WRONG SIDESUPPLIERMUELLER MFG.REWORK
846
10/27/2021 16:39:55JUAN CHRISTIANSENIn-Process Inspection71610CTL00282-334221FAIL94641MISSING BENDSUPPLIERMUELLER MFGREWORK
909
9/15/2021 15:35:27JUAN CHRISTIANSENFinal Inspection71400STP95-36705-11FAIL94651Bolt Pattern does not match valve's, hardware is not long enoughSUPPLIERMueller Mfg.REWORK
912
9/13/2021 10:56:57JUAN CHRISTIANSENIn-Process Inspection71159CRT0481680006FAIL94661PALLET FALLING APARTSUPPLIERUFPUSE-AS-IS
920
9/10/2021 16:02:01JUAN CHRISTIANSENIn-Process Inspection7112005700091FAIL94671Faulty Limit Switch for Position1, light won't fully turn offTop WorxRTV
921
9/10/2021 9:13:53JUAN CHRISTIANSENIn-Process Inspection70598GRS-AG-51FAIL94681TUBE LEAKING OUT OF SEALED ENDSUPPLIERHISCOREPAIR
928
9/9/2021 10:43:43JUAN CHRISTIANSENIn-Process Inspection36596SK1400614FAIL94693Missing 1/2" wear bandSUPPLIERTurpenREPAIR
986
8/10/2021 16:23:31AUSTIN BREAUXIn-Process Inspection70401WG14018038FAIL947038OD outside drawing tol.SUPPLIERNEELREWORK
988
8/9/2021 15:58:02JUAN CHRISTIANSENFinal Inspection7119005700242FAIL94712MISSING METRIC O-RING FOR THE TRANSMITTERSUPPLIERONEHYDRAULICS/TEMPOSONICHOLD
999
8/4/2021 11:02:51JUAN CHRISTIANSENIn-Process Inspection4779-592-1RW203288313807251FAIL94721POROUS WELD BEAD ON THE IDSUPPLIERSPOOLTECHRTV
1003
7/28/2021 16:12:38JUAN CHRISTIANSENIn-Process Inspection71042452360383050011FAIL94731MOUNTING SURFACE HAS A DENT FROM IMPACT THAT IS PREVENTING PROPER COUPLING.SUPPLIERONEHYDRAULICSRTV
1009
7/20/2021 11:31:33WILL TURNERFinal Inspection36602-1-1HDL129DA1FAIL94741Actuator does not stroke smoothly when mounted to the valveCUSTOMER SUPPLIED PROPERTYBaro/Warren ValveHOLD
1018
7/15/2021 15:16:41JUAN CHRISTIANSENIn-Process Inspection36513-4CY3B-338951FAIL94751Rough spot on the ID of the cylinderRAW ASSEMBLY (R1)Shavings getting stuck during the initial machiningREWORK
1026
7/7/2021 13:32:45JUAN CHRISTIANSENIn-Process Inspection710423218005010000001H2FAIL94762SUPPLIER SENT WRONG PARTS, INCORRECT SIZE OF BALL VALVESUPPLIEROneHydraulicsRTV
1146
5/10/2021 16:17:22JUAN CHRISTIANSENIn-Process Inspection703983249502501500001P2FAIL94772SOLENOID CONTINUOUSLY VENTING PILOT GASSUPPLIERASCOREWORK
1176
4/22/2021 9:54:01JUAN CHRISTIANSENIn-Process Inspection7050405700221FAIL94781MISSING O-RINGSUPPLIEROneHydraulicsHOLD
1194
4/13/2021 9:51:22JUAN CHRISTIANSENIn-Process Inspection70522SK140011L2FAIL94792WRONG SIZED OUTER O-RINGSUPPLIERTurpenHOLD
1243
3/19/2021 9:50:27JUAN CHRISTIANSENIn-Process Inspection7038744595056 and 445950754FAIL94804FITTINGS ARE NPT NOT SAESUPPLIERTitan FittingsRTV
1245
3/18/2021 8:15:26JUAN CHRISTIANSENIn-Process Inspection70189SK140041L2FAIL94812ROD WIPER UNDERSIZEDSUPPLIERTurpenHOLD
1256
3/15/2021 11:28:00JUAN CHRISTIANSENIn-Process Inspection36324-1-105700201FAIL94821MISSING O-RING FOR THREADED FLANGESUPPLIEROneHydraulicsHOLD
1257
3/12/2021 10:48:41JUAN CHRISTIANSENIn-Process Inspection36208-1-1ENC95-336771FAIL94831INCORRECT PORT LOCATION, IN ADDITION TO THEM BEING GLANDS AND NOT NPTSUPPLIEROneHydraulicsHOLDConfirming compliance with customer
1267
3/8/2021 10:52:17JUAN CHRISTIANSENIn-Process Inspection2659-351-141180038025-V3FAIL94842TWO OUT OF THREE FITTINGS ARE 5/16" TUBING NOT 3/8"SUPPLIEROneHydraulicsRTV
1268
3/8/2021 8:27:42JUAN CHRISTIANSENIn-Process Inspection2266-293-1-1SK230152FAIL94852MISSING SECOND PARBAK FOR PISTON ROD ASSEMBLYSUPPLIERTurpenHOLD
1269
3/5/2021 10:24:17PEYTON RESETARIn-Process Inspection36293-1-2CTL0028200012FAIL94862NO WELDSUPPLIERMueller Mfg.REPAIR
1367
12/15/2020 13:47:45JUAN CHRISTIANSENIn-Process Inspection1512-186-255500021FAIL94871Valve stack not working as intendedSUPPLIERSunsourceRTV
1388
12/4/2020 13:45:32JUAN CHRISTIANSENIn-Process Inspection1263-165-1RW1P1250112508631FAIL94881Poor weld, porousSUPPLIERSpooltechRTV
1395
12/3/2020 10:43:13JUAN CHRISTIANSENIn-Process Inspection1240-189-1RW1P1663153808131FAIL94891Poor weld/porous SUPPLIERSpooltechRTV
1412
11/19/2020 8:52:57WILL TURNERIn-Process Inspection36127-1-1SK-28867-C-H08R351FAIL94901Wear band is .5" tall when it should be .375" tall. Ref ECN-150913 on 11/4/20 when change was made.SUPPLIERTurpenHOLD
1434
11/9/2020 13:01:04CHRIS LUJANOFinal Inspection36154-1-1685SE/L2211.5SE1FAIL94911Paint form PO# is incorrect.PAINT BOOTH (P1)REWORK
1438
11/4/2020 18:23:57DANIEL ZAMBRANOFinal Inspection36089-1-1HDL164SRE601FAIL94921THREADED INSERT MIXED UP WITH 36089-5-1 (SHOULD HAVE BEEN .875-6, .625 WAS ON IT)PAINT BOOTH (P1)REPAIR
1440
11/4/2020 9:34:44DANIEL ZAMBRANOFinal Inspection36089-5-2ABM21-334341FAIL94931Adaption Bracket and Final adaption bracket not mating together. Locating counter bore on adaption bracket measures a few mils undersize, while the final adaption plate measures a few mil over (Nominal 6.5")MANUFACTURING - (L1) Lathe 1REWORK
1445
11/2/2020 16:03:56DANIEL ZAMBRANOIn-Process Inspection36089-5-2HDL162.5SRE601FAIL94941Bolt hole for spanner wrench interferes with weld on inside bracketMANUFACTURING - (W2) Industry WeldUSE-AS-IS
1446
11/2/2020 13:31:33DANIEL ZAMBRANOFinal Inspection36025-14-1L449SRR60-S1FAIL94941Regulator and control setup for vertical design while Sales order calls for a horizontal design.RAW ASSEMBLY (R1)REWORK
1448
10/29/2020 11:30:18CHRIS LUJANOFinal Inspection36064-1-1HDL3021DA1FAIL94951Piston thickness .250 +.015/ -.000 is at .235MANUFACTURING - (L4) Lathe 4USE-AS-IS
1449
10/29/2020 11:29:05CHRIS LUJANOFinal Inspection36064-1-1HDL3021DA1FAIL94961dings and scratches all around sealing surfaces of the pistonRAW ASSEMBLY (R1)REWORK
1453
10/28/2020 11:46:09CHRIS LUJANOIn-Process Inspection36105-1-1685/L1416.5DA1FAIL94971upper head tie rod holes no Tap all the way its missing the last thread on each 5/8-11 UNC and have to debur all aroundMANUFACTURING - (L3) Lathe 3REWORK
1454
10/27/2020 16:07:52CHRIS LUJANOFinal Inspection36077-1-685SE/L165SE2FAIL94982DVC Holes are at 8.50 instead of 10.80 how it mentions in DWG: 29385 REV A and in customer DWG: GE76563 REV BMANUFACTURING - (L7) Lathe 7REWORK
1458
10/23/2020 8:30:45DANIEL ZAMBRANOIn-Process Inspection36091-1-1H2.54DA1FAIL94991Bracket height too long for Valve stem ENGINEERINGREWORK
1460
10/22/2020 12:46:45DANIEL ZAMBRANOIn-Process Inspection36091-1-1PTPR82-334311FAIL95001Nicks on piston rod caused after machining of partRAW ASSEMBLY (R1)REWORK
1464
10/21/2020 8:29:14DANIEL ZAMBRANOFinal Inspection35874-820400281FAIL95011Auto drain relieving pressure upon pressurizationSUPPLIERREPAIR
1470
10/20/2020 10:42:07CHRIS LUJANOFinal Inspection36091-1-1H24DA1FAIL95021part# 0570019 Temposonic is missing O-ringSUPPLIERHOLD
1471
10/20/2020 9:49:06CHRIS LUJANOFinal Inspection36089-2-1HDL202.5SRE601FAIL95031mounting bracket on the solenoid valve does not line up with the holes on the adaption bracket. per DWG: 33424 rev A the holes should be 1.660 apart but the mounting holes on the solenoid are 1.248 apart.ENGINEERINGREWORK
1472
10/19/2020 9:46:56DANIEL ZAMBRANOIn-Process Inspection36085-1-1TGB081200001FAIL95041JS2 ACME threaded shaft not lining up, upon troubleshooting, the guide block was determined to be the problem.MANUFACTURING - (L4) Lathe 4REWORKRework done to open up guide shaft block to allow proper alignment.
1473
10/19/2020 9:39:05DANIEL ZAMBRANOIn-Process Inspection36025-8-120400361FAIL95051Auto-drain bleeding air at random on pressurizationSUPPLIERIssue Fixed by re-tightening auto-drainREPAIR
1479
10/8/2020 11:17:05CHRIS LUJANOFinal Inspection36099-1-1685/L208.5DA-JS21FAIL95061When performing Final Air leak test it leaked in the lower headRAW ASSEMBLY (R1)REWORK
1480
10/8/2020 11:16:15CHRIS LUJANOFinal Inspection36099-1-1685/L208.5DA-JS21FAIL95071Tie rod is not flushed RAW ASSEMBLY (R1)REWORK
1481
10/8/2020 10:58:10CHRIS LUJANOFinal Inspection36025-15-1L163SRR60-S1FAIL95081solenoid wires being too short ENGINEERINGREWORK
1482
10/7/2020 11:30:58CHRIS LUJANOFinal Inspection36099-1-1685/L208.5DA-JS21FAIL95091The split block is missing the 2 holes 3/8-16 UNC-2B on the far side, it only has it near side. reference DWG: 28516 REV D MANUFACTURING - (M2) Mill 2REWORK
1485
10/6/2020 11:52:21CHRIS LUJANOFinal Inspection36085-1-1HDL85DA-JS21FAIL95101Lower head is quarter inch thicker causing the tie rods not have enough threads over when torqued downMANUFACTURING - (L5) Lathe 5USE-AS-IS
1487
10/5/2020 12:25:32DANIEL ZAMBRANOIn-Process Inspection36025-PT21-331461FAIL95111Piston was dropped causing damage to piston edge, piston was reworked.RAW ASSEMBLY (R1)REWORK
1488
10/2/2020 9:55:58DANIEL ZAMBRANOIn-Process Inspection36025-5TR29100-27642-39001FAIL95121Tie rod Pitch diameter too small, 1"-8 nut fitting extremely loose.MANUFACTURING - (L1) Lathe 1REWORK
1491
9/29/2020 15:06:31CHRIS LUJANOIn-Process Inspection69441BR7203501FAIL95131The round bar has a hole of .118 big and deep around 6.046 in an angleSUPPLIER