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Gage R&R Template for Measurement Phase of DMAIC
https://www.smartsheet.com/try-it?trp=12109&utm_source=template-google-sheet&utm_medium=content&utm_campaign=Gage+R&R+Template+for+Measurement+Phase+of+DMAIC-google-sheet-12109&lpa=Gage+R&R+Template+for+Measurement+Phase+of+DMAIC+google-sheet+12109
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User to complete non-shaded cells below, only. R&R Index calculations will populate automatically.
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R&R index Based on Observed VariationR&R index Based on Tolerance
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82.2%22.7%
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sm / stGR&R / RT
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Number of Trials per Part3rRo = max ( X ) - min ( X )0.0730%+
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Number of Parts12nR0.3711–30%
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Number of Operators3k<= 10%
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Repeatability (Equipment Variation)0.22se = R / d2
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Reproducibility (Operator Variation)0.01so = ( max ( 0 ; ( Ro / d2 ) 2 – Repeatability2 / n*r ) ) 0,5
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Total Gage R&R (Measurement Variation)0.22sm = ( se2 + so2 ) 0,5
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Part to Part Variation0.2sp = ( max X - min X ) / d2
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Calculated Process Standard Deviation0.3st = ( sp2 + sm2 ) 0,5
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mgd2Gage R&R 99%-Value (5,15 x Sigma)1.1GR&R = 5,15 x sm
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3361.69Lower Tolerance Limit50.0Mintolerance
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311.91Higher Tolerance Limit55.0Maxtolerance
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1213.35Tolerance Range5.0RT= Maxtolerance – Mintolerance
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Calculated Total Variation compare to Tolerance Range1.4TV = 5,15 x st
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1Operator 12Operator 23Operator 3
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Trial 1Trial 2Trial 3RXTrial 1Trial 2Trial 3RXTrial 1Trial 2Trial 3RXX
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157.157.557.80.7 57.5157.157.157.70.6 57.3157.157.157.10.0 57.157.3
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257.257.557.10.4 57.3257.657.457.80.4 57.6257.657.557.30.3 57.557.4
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357.357.357.10.2 57.2357.657.757.20.5 57.5357.157.157.10.0 57.157.3
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457.157.157.10.0 57.1458.058.157.50.6 57.9457.257.557.70.5 57.557.5
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557.357.557.60.3 57.5558.058.058.10.1 58.0557.757.657.20.5 57.557.7
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657.157.157.10.0 57.1657.557.857.10.7 57.5658.158.057.50.6 57.957.5
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757.757.557.20.5 57.5757.557.157.20.4 57.3758.058.058.10.1 58.057.6
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857.757.157.10.6 57.3857.357.157.30.2 57.2857.857.557.10.7 57.557.3
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957.857.657.40.4 57.6957.157.157.10.0 57.1957.157.157.70.6 57.357.3
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1057.257.657.70.5 57.51057.557.657.30.3 57.51057.457.657.80.4 57.657.5
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1157.558.058.10.6 57.91157.157.157.10.0 57.11157.657.757.20.5 57.557.5
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1258.158.058.00.1 58.01257.557.257.70.5 57.51258.058.157.50.6 57.957.8
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131313
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151515
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1Trial 1Trial 2Trial 3RX2Trial 1Trial 2Trial 3RX3Trial 1Trial 2Trial 3RXMin X57.3
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Mean57.457.557.40.3657.45Mean57.557.457.40.3657.45Mean57.657.657.40.4057.52Max X57.8
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For RepeatabilityFor ReproducibilityFor Part-to-Part
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mnumber of trialsm# of operatorsm# of parts
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gnumber of parts
x number of operators
gis always 1gis always 1
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m
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23456789101112131415
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g11.411.912.242.482.672.832.963.083.183.273.353.423.493.55
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21.281.812.152.402.602.772.913.023.133.223.303.383.453.51
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31.231.772.122.382.582.752.893.013.113.213.293.373.433.50
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41.211.752.112.372.572.742.883.003.103.203.283.363.433.49
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51.191.742.102.362.562.732.872.993.103.193.283.353.423.49
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61.181.732.092.352.562.732.872.993.103.193.273.353.423.49
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71.171.732.092.352.552.722.872.993.103.193.273.353.423.48
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81.171.722.082.352.552.722.872.983.093.193.273.353.423.48
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91.161.722.082.342.552.722.862.983.093.183.273.353.423.48
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101.161.722.082.342.552.722.862.983.093.183.273.343.423.48
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111.161.712.082.342.552.722.862.983.093.183.273.343.413.48
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121.151.712.072.342.552.722.852.983.093.183.273.343.413.48
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131.151.712.072.342.552.712.852.983.093.183.273.343.413.48
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141.151.712.072.342.542.712.852.983.083.183.273.343.413.48
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151.151.712.072.342.542.712.852.983.083.183.263.343.413.48
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>151.1281.6932.0592.3262.5342.7042.8472.9703.0783.1733.2583.3363.407
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