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Maintenance actionEvery (mi)Every (months)Details
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BODY - Check tyre pressure1000 mi3
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BODY - Check wheel nuts for tightness1000 mi
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BRK - Check clutch and brake fluid level1000 mi
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BRK - Visual inspection brakes lines and pipes1000 mi
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CARB - Top up carburetter piston dashpots1000 miThin engine oil (20W50 ok)
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COOL - Top up radiator1000 miWater-Glycol type only
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LUB - Lubricate 1 nipple on hand brake cable1000 mi3-4 strokes of lithium grease
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LUB - Lubricate 3 nipples on each steering swivel pin and ball jointsbehind front wheels
1000 mi3-4 strokes of lithium grease, do not grease steering rack and pinion
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LUB - Lubricate carburetter controls1000 mi
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LUB - Lubricate Front universal joint1000 mi3-4 strokes of lithium grease
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LUB - Lubricate Rear universal joint1000 mi3-4 strokes of lithium grease
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OIL - Top up engine oil1000 mi20W50
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OIL - Top up gearbox oil1000 mi20W50
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OIL - Top up rear axle oil1000 miHypoid oil : EP85W90, EP80W90, EP75W90
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SUSP - Examine hydraulic dampers for leaks1000 mi
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BODY - Change wheels round diagonally including spare to equalize wear3000 mi
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BRK - Check brakes and adjust if necessary3000 mi
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ELEC - Check dynamo drive belt tension3000 mi
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ELEC - Clean and adjust (or change) spark plugs3000 mi0.025 inch gap, NGK BP6ES
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LUB - Lubricate door hinges, bonnet lock, and operating mechanism3000 mi
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OIL - Change engine oil3000 mi1220W50 Quantity : 4.25 Liters
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BODY - Check and tighten door hinges and striker plate securing screws6000 mi
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CARB - Clean carburetter and fuel pump filters6000 mi
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COOL - Lubricate water pump sparingly6000 mi
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ELEC - Check and adjust distributor contact points6000 mi
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ELEC - Check automatic ignition control (timing)6000 miDrops of oil on the advance mechanism and contact breaker pivots
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ENG - Check valve rocker clearance6000 mi0.015 inch hot, 0.016 inch cold
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LUB - Lubricate distributor drive shaft and cam and advance mechanism6000 miVery small amount of lithium or few drops of engine oil or on cam, engine oil in the center bearing
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LUB - Repack front hub caps with grease6000 miLithium grease
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OIL - Change oil filter6000 mi
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OIL - Change oil in gearbox6000 mi1220W50, Quantity : 2.27L
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OIL - Change oil in rear axle6000 mi24Hypoid oil : EP85W90, EP80W90, EP75W90 (EP = Extreme Pressure) Qty : 1.14L
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SUSP - Check fluid level in front hydraulic dampers6000 mi10 OR 20WT Fork Oil / Jack Oil
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SUSP - Check wheel alignment6000 mi
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SUSP - Tighten rear road spring seat bolts6000 mi
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CARB - Remove carburetter float chambers, empty sediment12000 mi
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CARB - Remove carburetter suction chambers and pistons, clean12000 mi
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COOL - Drain, flush out, and refill radiator12000 miWater-Glycol type only
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ELEC - Check headlamp beam setting and reset if necessary12000 mi
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LUB - Lubricate dynamo bearing12000 mi
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LUB - Lubricate speedometer cable12000 mi
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LUB - Lubricate steering rack and pinion12000 mi10 strokes only of rear axle oil (Hypoid EP80W90)
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LUB - Lubricate trafficators12000 mi
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OIL - Drain engine, flush out with flushing oil, refill with fresh oil12000 mi20W50
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SUSP - Check fluid level in rear hydraulic dampers12000 mi10 OR 20WT Fork Oil / Jack Oil
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SUSP - Check steering and suspension moving parts for wear12000 mi
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OIL - Remove engine sump and pick-up strainer, clean, reassemble24000 mi
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CARB - Clean and re-oil air filters50000 miSee K&N specific maintenance and oil instructions
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