DOC-4.5-005, DOC-4.5-006, DOC-4.5-007 (Swiss PM Log & Sign Off)

	A	B	C	D	E	F	G	H
1		DOC-4.5-005 Rev 1 Effective Date: 06/28/23
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3		Swiss Department Preventative Maintenance Requirements	Instructions	Daily	Monthly
4	OPERATOR RESPONSIBILITY	Cutting oil level & Flow	Stop all oil flow for 2 minutes, then read tank level on lathe and high pressure unit (MP only). Adjust as needed. Check cutting oil flow and report low flow to maintenance for service (if unable to fix yourself).	X
5		Guide bushing/main collet	Inspect both for function. Need to make sure guide bushing spins smoothly and verify the tension on the main collet. If issues, clean, inspect and re-adjust.	X
6		Lubrication oil & hydraulic fluid	Check and fill lubrication oil and hydraulic fluid as needed	X
7		Non-conveyor assisted units: Clean out cutting cabinet & chip tray	Place cut material into bin at side of machine, taking great care to not intermix recyclable metal materials & plastics. Maintenance will collect bins when full, or when material changes are made.	X
8		Bar feeder lubrication oil	Inspect & adjust as necessary.	X
9		Chuck Jaw & Sub-Spindle	Inspect chuck jaw (spindle and sub-spindle) for wear or damage. Replace as a set. Inspect cooling fan filter, and alert maintenance if replacement is needed.		X
10		Cooling Fan Filter	Inspect & alert maintanance if replacement needed.		X
11				Daily	Monthly	3 Months	6 Months	Yearly
12	MAINTENANCE RESPONSIBILITY	Chip conveyor units: Notify maintenance when setting up job with new material	Chip bins are emptied when full or if there is a material change. Must alert maintance team.	X
13		Change all filters	Change filters monthly, or as needed.		X
14		Machine clean out	Perform 100% cleanout every three months, or as needed.			X
15		Inspection of all belts	Inspect all belts, including timing belt, for wear or damage, tension & condition. Adjust or replace as needed.			X
16		Inspect tank for chip level	Clean out tank if chip level nears or exceeds 100mm in base of tank.			X
17		Lubrication pump piston action	Inspect lubrication pump piston action and adjust as needed.			X
18		Hydraulic & lubrication oils	Inspect working condition of hydraulic and lubrication oils, change if cloudy.				X
19		Coolant hose condition	Inspect coolant hose condition for leaks and hardening. Replace any damaged hoses or clamps.				X
20		Pneumatic filter bowl	Purge any fluid from pneumatic filter bowl and clean or replace filter elements as needed.				X
21		Grease axis ball screws, roller guides, linear guides	Grease axis ball screws, roller guides, linear guides				X
22		Battery	Change battery when alarm is active (change battery with power on)					X
23		Manufacturer Full PM	Perform complete PM of equipment, per manufacturer's guidelines.					X
24		Inspect machine guide bushing	Inspect the machine guide bushing thrust, run-out, and any play in the ball screws					X
25		Grease spindle rear bearing	Grease spindle rear bearing.					X
26		Leveling bolt "Feet"	Check play on leveling bolt "feet". There should be no play in leveling bolts.					X
27		Lubricant pump filter	Clean or replace filter at lubricant pump					X
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30		Maintenance Department Overall Responsibilities:				Operator Overall Responsibilities:
31		Identify, repair or replace damaged/non working parts		Primary		Wipe down machine at every shift to ensure cleanliness of machine and area
32		Inspect for and repair leaks (pneumatic and fluid leaks)		Primary		Ensure station cleaning complete so no prior job specific items are present
33		Identify (by traveler or operator) and remove recyclable materials in chip bins when full, or material changes are made. Plastic chip is sent to oil reclamation, then disposed of in waste containers. Metal chips are dumped in the appropriate chip bins for recycling. Return clean bins to machine.		Primary		Clean out scrap bin
34		Modifications and performance enhancements to existing equipment (additional filtering, cooling fan filters, experimental mods, etc.)		Secondary
35		Reclamation of cutting oil, separated from cut chips		Secondary
36		Inspect quality of cutting oil in tank and check for high temperature of low pressure pump(s)		Secondary
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