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1 | 燃气常见问题排查故障汇总 Summary of common problems and troubleshooting of gas products | |||||||||||||||||||||||||
2 | 序号 No. | 名称 Model | 故障现象 fault phenomenon | 故障零件 faulty part | 排查工具 Troubleshooting tools | 排查步骤 Troubleshooting steps | 图片 Picture | 备注 Remark | ||||||||||||||||||
3 | 1 | 炸炉 Gas Fryer | 小火留不住/ 小火突然熄灭 the small flame cannot be retained or suddenly extinguished | 热电偶 Thermocouple | 万用表 multimeter | 1.排查气压是否在规定范围(液化气:1600-1800Pa;天然气:2400-2600Pa);Check if the gas pressure is within the specified range(LPG:1600-1800Pa;NG:2400-2600Pa) 2.小火火焰是否完全包裹探头;Check if the small flame completely covers the probe 3.热电偶表面是否脏、氧化;Is the surface of the thermocouple dirty or oxidized 4.打开安全阀连续按住 30–60 秒再松手,让热电偶充分受热;万用表打到600毫伏档,万用表正负极分别接触限温器两个螺丝,查看读数,数值在450-580毫伏,热电偶正常,低于200毫伏为不合格;Open the safety valve and hold it continuously for 30-60 seconds before releasing it to allow the thermocouple to fully heat up,Set the multimeter to 600 millivolts, with the positive and negative poles of the multimeter touching the two screws of the temperature limiter respectively. Check the reading, and if the value is between 450-580 millivolts, the thermocouple is normal. If it is below 200 millivolts, it is considered unqualified. 5.检查线路的接触点是否有松动或者是否有脏污氧化现象,有以上现象要及时拧紧与清洁。Check if the contact points of the circuit are loose or if there is any dirt or oxidation. If there are any of the above phenomena, tighten and clean them in a timely manner. | ||||||||||||||||||||
4 | 安全阀 Safety valve | 木棍 wooden stick | 如热电偶正常,小火还留不住,就是安全阀接收到电信号没有打开,有可能是阀卡滞导致无法正常打开,用木棍轻敲安全阀壳体后松开按钮,观察小火是否能正常保持,如不能就证明安全阀坏,需更换。If the thermocouple is normal and the small flame cannot be retained, it means that the safety valve has not received an electrical signal and has not opened. It is possible that the valve is stuck and unable to open normally. Use a wooden stick to lightly tap the safety valve housing and release the button to observe whether the small flame can be maintained normally. If not, it proves that the safety valve is broken and needs to be replaced. | |||||||||||||||||||||||
5 | 小火火苗弱 The flames were burning weakly | 喷嘴 Nozzle | 目视 visual inspection | 1.排查气压是否在规定范围(液化气:1600-1800Pa;天然气:2400-2600Pa); Check if the gas pressure is within the specified range(LPG:1600-1800Pa;NG:2400-2600Pa) 2.喷嘴是否有积碳,有异物堵塞。Check for carbon deposits or other blockages in the nozzle. | ||||||||||||||||||||||
6 | 大火打不开/大火突然熄灭 The fire cannot be turn on or suddenly extinguished | 喷嘴 Nozzle | 目视 visual inspection | 喷嘴是否有积碳,有异物堵塞。Check for carbon deposits or other blockages in the nozzle. | ||||||||||||||||||||||
7 | 限温器 Temperature limiter | 万用表 multimeter | 万用表打到蜂鸣档,万用表正负极分别接触限温器两个螺丝,查看是否导通,如导通则限温器提前介入需更换,反之,限温器正常;Set the multimeter to the beep mode, and contact the positive and negative poles of the multimeter with the two screws of the temperature limiter to check if they are conductive. If they are conductive, the temperature limiter will be activated in advance and needs to be replaced. Otherwise, the temperature limiter is functioning properly. | |||||||||||||||||||||||
8 | 温控器 Thermostat valve | 目视 visual inspection | 1.检查温控探头是否有油污覆盖或者温控探头接触到火管,如出现上述现象刮除探头表面油垢、焦渣,重新卡紧固定,保证探头悬空;Check if the temperature control probe is covered with oil or if it comes into contact with the fire tube. If any of the above phenomena occur, scrape off the surface oil and coke residue of the probe, re tighten and fix it, and ensure that the probe is suspended. 2.从最低温→最高温来回拧十几圈,把阀芯内部卡滞的油泥、杂质磨松;Twist back and forth from the lowest temperature to the highest temperature for more than ten turns, and loosen the oil sludge and impurities stuck inside the valve core. 3.上述操作都以完成,大火还是无法打开需更换温控器.All the above operations have been completed. If the fire still cannot be opened, the thermostat needs to be replaced | |||||||||||||||||||||||
9 | 安全阀 Safety valve | 数显微压表 micromanometer | 打开分气管堵头,打开温控器,用数显微压表测量气流流量,是否正常(液化气:1600-1800Pa;天然气:2400-2600Pa) Open the gas distribution pipe plug, turn on the temperature controller, and measure the gas flow rate with a digital micro pressure gauge to see if it is normal(LPG:1600-1800Pa;NG:2400-2600Pa) | |||||||||||||||||||||||
10 | 回火 flashback | 安全阀 Safety valve | 数显微压表 micromanometer | 1.排查气压是否在规定范围(液化气:1600-1800Pa;天然气:2400-2600Pa); Check if the gas pressure is within the specified range(LPG:1600-1800Pa;NG:2400-2600Pa) 2.打开分气管堵头,打开温控器,用数显微压表测量气流流量,是否正常(液化气:1600-1800Pa;天然气:2400-2600Pa)Open the gas distribution pipe plug, turn on the temperature controller, and measure the gas flow rate with a digital micro pressure gauge to see if it is normal(LPG:1600-1800Pa;NG:2400-2600Pa) | ||||||||||||||||||||||
11 | 大火自动打开 Fire will automatically turn on | 温控器 Thermostat valve | 目视+万用表 visual inspection+multimeter | 1.检查温控器接线端子,看触点是否烧死粘在一起;Check the wiring terminals of the thermostat to see if the contacts are burnt and stuck together 2.用万用表测打到蜂鸣档,温控器在OFF位应断开,加热位应导通,反之,温控器需跟换。Use a multimeter to set to the beep mode. When the thermostat is in the OFF position, it should be disconnected and the heating position should be conductive. Otherwise, the thermostat needs to be replaced. | ||||||||||||||||||||||
12 | 大火无法关闭 The fire cannot be turn off | 温控器 Thermostat valve | 目视+万用表 visual inspection+multimeter | 1.排查毛细管有没有折裂、压断(未完全断裂)、老化发硬;;Check whether the capillary tube is cracked, crushed, aged, or hardened。 2.排查温控器接线端子是否松脱、没插到位、积碳太厚;Check if the wiring terminals of the thermostat are loose or if there is too much carbon buildup. 3.用万用表测打到蜂鸣档测试温控器,来回旋动旋钮,看通断是否规律;频繁跳变就是温控器损坏。Use a multimeter to test the thermostat by setting it to the beep mode and turning the knob back and forth to see if the continuity is regular; Frequent jumping indicates damage to the thermostat. | ||||||||||||||||||||||
13 | 大火一会开一会自动熄灭 Fire will automatically turn on and off | 温控器 Thermostat valve | 目视+万用表 visual inspection+multimeter | 1.排查毛细管有没有折裂、压断(未完全断裂)、老化发硬;;Check whether the capillary tube is cracked, crushed, aged, or hardened。 2.排查温控器接线端子是否松脱、没插到位、积碳太厚;Check if the wiring terminals of the thermostat are loose or if there is too much carbon buildup. 3.用万用表测打到蜂鸣档测试温控器,来回旋动旋钮,看通断是否规律;频繁跳变就是温控器损坏。Use a multimeter to test the thermostat by setting it to the beep mode and turning the knob back and forth to see if the continuity is regular; Frequent jumping indicates damage to the thermostat. | ||||||||||||||||||||||
14 | 安全阀 Safety valve | 数显微压表 micromanometer | 1.排查气压是否在规定范围(液化气:1600-1800Pa;天然气:2400-2600Pa); Check if the gas pressure is within the specified range(LPG:1600-1800Pa;NG:2400-2600Pa) 2.打开分气管堵头,打开温控器,用数显微压表测量气流流量,是否正常(液化气:1600-1800Pa;天然气:2400-2600Pa)Open the gas distribution pipe plug, turn on the temperature controller, and measure the gas flow rate with a digital micro pressure gauge to see if it is normal(LPG:1600-1800Pa;NG:2400-2600Pa) | |||||||||||||||||||||||
15 | 2 | 组合炉 Gas Range with Oven | 小火留不住 The small flame automatically extinguishes | 热电偶 Thermocouple | 目视+万用表 visual inspection+multimeter | 1.排查气压是否在规定范围(液化气:1600-1800Pa;天然气:2400-2600Pa); Check if the gas pressure is within the specified range(LPG:1600-1800Pa;NG:2400-2600Pa) 2.小火火焰是否完全包裹探头;Check if the small flame completely covers the probe 3.热电偶表面是否脏、氧化;Is the surface of the thermocouple dirty or oxidized 4.打开安全阀连续按住 30–60 秒再松手,让热电偶充分受热;万用表打到600毫伏档,万用表正负极分别接触热电偶两头(如图示),分叉热电偶两个端子要接触到,查看读数,数值在10-30毫伏,热电偶正常,低于5毫伏为不合格;Open the safety valve and hold it continuously for 30-60 seconds before releasing it to allow the thermocouple to be fully heated; Set the multimeter to 600 millivolts, with the positive and negative poles of the multimeter touching the two ends of the thermocouple (as shown in the figure), and the two terminals of the bifurcated thermocouple touching. Check the reading. If the value is between 10-30 millivolts, the thermocouple is normal. If it is below 5 millivolts, it is considered unqualified; 5.检查线路的接触点是否有松动或者是否有脏污氧化现象,有以上现象要及时拧紧与清洁。Check if the contact points of the circuit are loose or if there is any dirt or oxidation. If there are any of the above phenomena, tighten and clean them in a timely manner. | ||||||||||||||||||||
16 | 温控阀 Thermostat valve | 木棍 wooden stick | 如热电偶正常,小火还留不住,就是安全阀接收到电信号没有打开,有可能是阀卡滞导致无法正常打开,用木棍轻敲安全阀壳体后松开按钮,观察小火是否能正常保持,如不能就证明安全阀坏,需更换。If the thermocouple is normal and the small flame cannot be retained, it means that the safety valve has not received an electrical signal and has not opened. It is possible that the valve is stuck and unable to open normally. Use a wooden stick to lightly tap the safety valve housing and release the button to observe whether the small flame can be maintained normally. If not, it proves that the safety valve is broken and needs to be replaced. | / | ||||||||||||||||||||||
17 | 温控失效 The thermostat is malfunctioning | 温控阀 Thermostat valve | 目视 visual inspection | 1.排查毛细管有没有折裂、压断(未完全断裂)、老化发硬;;Check whether the capillary tube is cracked, crushed, aged, or hardened。 2.排查温控器接线端子是否松脱、没插到位、积碳太厚;Check if the wiring terminals of the thermostat are loose or if there is too much carbon buildup. 3.用万用表测打到蜂鸣档测试温控器,来回旋动旋钮,看通断是否规律;频繁跳变就是温控器损坏。Use a multimeter to test the thermostat by setting it to the beep mode and turning the knob back and forth to see if the continuity is regular; Frequent jumping indicates damage to the thermostat. | ||||||||||||||||||||||
18 | 3 | 燃气对流烤箱 Gas Convection Oven | 大火留不住 The flame automatically extinguishesd | 火焰反馈针 flame sensor | 目视+万用表 visual inspection+multimeter | 1.观察火焰是否覆盖反馈针的2/3长度;Observe whether the flame covers 2/3 of the length of the flame senso. 2.观察反馈针,不能碰到燃烧器; Observe theflame sensor and do not touch the burner 3.反馈针表面应该是干净的,无发黑、无油垢;The surface of theflame sensor should be clean, without blackening or oil stains 4.反馈针充分受热;万用表打到蜂鸣档,万用表正负极分别接触端子,查看是否通断正常(见附件)The flame sensor is fully heated; Set the multimeter to beep mode, and touch the positive and negative terminals of the multimeter separately to check if the continuity is normal (see attachment) | ||||||||||||||||||||
19 | 安全阀 Safety valve | 数显微压表 micromanometer | 1.排查气压是否在规定范围(液化气:1600-1800Pa;天然气:2400-2600Pa); Check if the gas pressure is within the specified range(LPG:1600-1800Pa;NG:2400-2600Pa) 2.打开分气管堵头,打开温控器,用数显微压表测量气流流量,是否正常(液化气:1600-1800Pa;天然气:2400-2600Pa)Open the gas distribution pipe plug, turn on the temperature controller, and measure the gas flow rate with a digital micro pressure gauge to see if it is normal(LPG:1600-1800Pa;NG:2400-2600Pa) | |||||||||||||||||||||||
20 | 温控阀 Thermostat valve | 目视 visual inspection | 1.排查毛细管有没有折裂、压断、老化发硬;Check whether the capillary tube is cracked, crushed, aged, or hardened。 2.排查温控器接线端子是否松脱、没插到位、积碳太厚;Check if the wiring terminals of the thermostat are loose or if there is too much carbon buildup. 3.检查温控探头是否有油污覆盖或者温控探头接触到内膛 Check whether the temperature control probe is covered with oil or in contact with the inner chamber。 | |||||||||||||||||||||||
21 | 不点火 Unable to ignite | 点火器 Ignitor | 目视+万用表 visual inspection+multimeter | 1.观察点火器表面是否开裂、积碳、油污包裹;金属电极是否变形断裂;Observe the surface of the igniter for cracks, carbon deposits, and oil contamination; Whether the metal electrode is deformed or broken; 2.看点火器输入端电线、端子是否松动、烧黑、线芯断裂、高温烤焦;Check if the wires and terminals at the input end of the igniter are loose, burnt black, if the wire core is broken, or if it is burnt at high temperatures。 3.将万用表开关拔动到测试蜂鸣档位;将万用表红黑线两端分别触碰产品两端线芯;如万用表发出响声,代表产品通断功能无异常;(详见附件) Pull the multimeter switch to the test buzzer position; Touch the red and black wires of the multimeter onto the wires at both ends of the igniter ; IIf the multimeter makes a sound, it means that the ignition on/off function is normal; (See attachment for details) | ||||||||||||||||||||||
22 | 控制器 Controller | 目视 visual inspection | 1.排查温控器接线端子是否松脱、没插到位、积灰太厚 Check if the wiring terminals of the thermostat are loose or if there is too much carbon buildup. 2.排查侧边的两个电阻是否有烧黑,有烧黑表示控制器坏掉 Check if the two resistors on the side are burnt black. If they are burnt black, it indicates that the controller is broken | |||||||||||||||||||||||
23 | 电机 Motor | / | 上述两个零件正常,就是电机有问题需更换 The above two parts are normal, which means there is a problem with the motor and it needs to be replaced | |||||||||||||||||||||||
24 | 整机不通电 The entire machine is not powered on | 微动开关 Micro switch | 目视 visual inspection | 1.排查控制面板是否压到此微动开关;Check if the control panel has pressed this micro switch 2.端子、导线有没有烧黑、焦味、线皮烤化、线头脱落;Check whether the wiring terminals and wires have burnt black, burnt smell, burnt wire skin, and loose wire ends. 3.用手按下去是否能顺畅下压,松手立刻弹回原位,反之,微动开关损坏; Press the micro switch with your hand to see if it can be smoothly pressed down, and release it to immediately bounce back to its original position. Otherwise, the micro switch will be damaged 4.万用表调至蜂鸣档;两根表笔分别接开关两个引脚:不按微动开关:蜂鸣不响、显示断路;按下微动开关:蜂鸣响、显示导通,微动开关完好,反之,微动开关损坏需更换 Set the multimeter to beep mode; Two probes are connected to two pins of the switch: if the micro switch is not pressed, the buzzer will not sound and the display will show an open circuit; Press the micro switch: beep, display conductive, the micro switch is intact. | ||||||||||||||||||||||
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