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Case identifier (ISDATA)
ISSNTitleAuthor(s)OrganisationCountryRegionSource WebpageAbstractYear published
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(xxxx.x)(xxxx)DOIISSNArticle Title or xName(s) or xName(s)
NameNameAddress100-500 words
1007.11007xxWhisky are a global company and well known manufacturers of famous alcoholic drinks across the world. They have been a member and contact of NISP for a number of years. They receive the aromatics for their Gin in hessian sacks which were going to landfill after being emptied. Diageo were keen to find a greener and cheaper landfill alternative. Maltwood are a young company based in Fife who use the staves from old whisky barrels to make their “Dram fine firewood”. Maltwood were buying in hessian sacks to package the firewood they were selling. They have been NISP members since July 2008 when a mutual contact brought the organisations together.2010
1009.11009xxEggs-cellent SynergyNISPNISP Northern IrelandNorthen Egg products Ltd found that with an increased market share came associated higher quantities of production waste. In this case the major waste streams were egg shells and cardboard egg boxes contaminated with egg residues. Ready Egg had been pursuing the option of rendering and incinerating their egg shells on the UK mainland before engaging with NISP. Another major waste stream being generated was cardboard egg boxes with egg residues which was being generated in large quantities. This material cannot be co-recycled with ‘clean’ cardboard and was being collected intermittently by another local recycler.2010
1010.11010xxArgent Energy – Scotland’s biodiesel plantNISPNISP BirminghamUnited KingdomScotland and rest of participant Argent Energy started production at the UK’s first large scale biodiesel plant, in Motherwell in April 2005. The plant can generate 50 million litres of biodiesel each year, around 3 times the total production of biodiesel in the UK in 2004. The plant uses tallow and used cooking oil to produce this clean, green form of fuel which has significant benefits both for vehicle engines and the environment. When SISP first engaged with Argent Energy over a year ago, we passed on contact details of members producing used cooking oil (UCO). Argent Energy is now collecting UCO from producers around the UK to convert into biodiesel. Oil is received either directly from premises generating large quantities or through the use of oil collection and clearing services. Once the oil has been collected and reprocessed into biodiesel, it can be used either as a pure blend or mixed with fossil derived diesel. The majority of the biodiesel produced by Argent Energy will be used as a fuel mix of 5% biodiesel and 95% mineral fuel, such that it can be used in any diesel engine without modification2010
1016.11016xxNew Ingredients for Fish FeedNISPNISP ScotlandScotlandScotland and rest of Ltd are using yeast extract from Kerry Bioscience in the production of their salmon feed. The yeast extract is produced at Kerry Biosciences plant in Menstrie while they are changing batches on their production line. The product therefore does not meet specification for their clients and is treated as a waste. EWOS Ltd can use this product in their as an additive to their feed.2010
1022.11022xxWaste acid and alkali that reborn as copper
EIP Excellence Case BookMOTIE, KICOXSouth
Waste acid and alkali are the designated waste and most of them are occur at Banwol/Shihwa national industrial complex. The amount is about 143,000 tons a year. Most of them are treated with contract paying extra costs. 6 companies including Daeduck GDS and Hwabaek Engineering developed a method to recycle the waste acid that is produced during etching process of PCB electrically with the research institution of Hanyang University. It is proved that it greatly reduced the treatment cost and confirmed the possibility of recovery of copper. The degree of purity was 96% and it showed that about 800 ton/year could be recovered.2010
1023xxProduce the heat using waste waterEIP Excellence Case BookMOTIE, KICOXSouth
Dye waste water contains lots of dye that are not decolorized even though the organic concentration is low. Treating the pollutant causes high temperature heat and the purpose of this project is to collect the waste heat. In detail, they installed 5 heat exchangers (21.38Gcal/h and 3 1.20Gcal/h) and 1 heat pump and performed the heat supplying pipe work between Shihwa Dye Cooperative and KG Energy. Also they installed power distribution system, machinery room, automatic control program, and heat supply contorl facility like PLC panel.2010
xxChanging the waste gas comes from the ironing process to recycled oilEIP Excellence Case BookMOTIE, KICOXSouth
Banwol/Shihwa National Industrial Complex has 93 dye companies. During the 186 ironing processes of these companies generate hot wind of over 180 C and waste gas that contains oil removing the oil from white lead occuring in the ironing process. It could save about 700 million won of waste treatment cost a year and has promising future creating new profits with the recycled oil sales. 2010
xxCatch the condensateEIP Excellence Case BookMOTIE, KICOXSouth
The board manufacturing process results very hot temperature steam condensate higher than 175 C. It may cause bad smell and pollution because of the white lead when it is relesased. However, it could greatly save the energy and use of inustrial water by installing the pipe to collect hte steam condensate and a device that exchanges it to the heat.2010
xWaste of the power plant and crematorium is precious resource of paper
EIP Excellence Case BookMOTIE, KICOXSouth
Power Pack, Daeyang Cardboard, and 5 other companies used fly ash made at the thermoelectric power plant and waste incineration plant as the raw material for the functional paper box. They invested 500 million won to develop the atuomatic manufacturing device of the raw paper material and to produce manufacturing facility. In detail, Power Pack installed the automatic manufacturing facility raw paper material and binder device of using the fly ash. It reduced the waste treatment cost of fly ash and could produce light, strong raw paper material as well as new jobs.2011
xxNow, make quality building materials with by-products of incineration plantEIP Excellence Case BookMOTIE, KICOXSouth
NI Tech, Yangji Concrete, and STX Energy produced environmentally friendly quality building materials like binders and special blocks using fly ash occuring when burning. THey spent 100 million won for the environmentally friendly materials and construction facilities containing fly ash. They could save cost for the fly ash treatment and generate added value by producing building material. In detail, NI Tech produced environmentally friendly binders and floor blocks and Banwol power plant of STX Energy constructed floor blocks that contain fly ash.2011
xxGreat quality recycled compound without toxicityEIP Excellence Case BookMOTIE, KICOXSouth
Polyone Technology collected scraps of synthetic resins and produced great quality recycled compound without toxicity. The produced compound is used for product materials of wire coverings and black master batches.2012
1029.11029xxCreated profits as well as reduced waste acids and water by recycling waste batteriesEIP Excellence Case BookMOTIE, KICOXSouth
The waste batteries are about 7000 tons a year, but most of them are thrown away. To solve this problem, Gwangjin Chemical manufactured recycled sulfuric acid for waste water treatment using waste acids occuring in the recycling process of waste batteries. They installed Zeolite filtering system and GL Effector (2m3/hr) to produce sulfuric acid and it is used to conrol pH at waste dye water disposal plants.2012
1030.11030xxCost saving and working condition improvement by recyling waste heat
EIP Excellence Case BookMOTIE, KICOXSouth
There are lots of plating companies at Shihwa Industrial Complex and their waste steam reaches to 33,000toe/year. Using the waste heat, Daeil Development produced steam and supplied to 26 companies in the surface treatment complex. By replacing the electrical coil heat source used for heating to the waste burning system, they could save energy cost and improve working conditions.2012
1031.11031xxSupplies to companies in need recycling the waste acidEIP Excellence Case BookMOTIE, KICOXSouth
A few companies in Cheongju Industrial Complex discharge lots of waste acid. Escpecially, they cause waste sulfuric acid because it is used as a detergent in the manufacturing process of electronic and semi-conduct. They used to treat it with contract paying extra money.2009
1032.11032xxAchieved 2.8 billion won/year of profit by heating of the wasteEIP Excellence Case BookMOTIE, KICOXSouth
Han safe built a network for supplying steam to companies in need by recycling waste heat in Cheongju Industrial Complex. At first, they researched the status of waste heat of furnace nad figured out the demand of LG Chemical which wanted the steam. Then, they designed a system to supply the steam between them. Han Safe invested about 2.25 billion won for the design and related facilities. At present, about 72000 ton/year is supplied.2010
1033.11033xxProduced aluminum oxide by recycling sludge which has burnt in allEIP Excellence Case BookMOTIE, KICOXSouth
Cheongju Industrial Complex of Cheongju and Buyong Industrial complex of Cheongwon-gun have artificial marble companies. Scraps and sludges of waste artificial marble are produced in the manufacturing process and they are burnt in all.2011
1034.11034xxProduced powders and silicon carbide using silicon by-productsEIP Excellence Case BookMOTIE, KICOXSouth
Semi-conductor process causes waste scraps and silicon sludges which are silicon by-products. SI Solid Tech produced semi-conductor silicon powders collecting these by-products. In addition, they produced silicon carbide which is the material for semi-conductor jig using own burning technology. They invested about 350 million won to install washer and etc. necessary for recycling.2011
xxExceedingly precious raw material found in silicon waste waterEIP Excellence Case BookMOTIE, KICOXSouth
The process of manufacturing silicons causes waste water. DMCS which is the raw material of silicon oil is contained in this waste water and mostly disposed. Silan Tech performed a project to collect and recycle the raw material of silicon oil instead of the waste treatment. In detail, they developed it as a substitute raw material through the polymerization with waste water. At present, they produce about 360 tons of substitute silicon raw materials.2012
1036.11036xxMade waste heat for the new heat source by compressingEIP Excellence Case BookMOTIE, KICOXSouth
Techwin produces the heat source using cooling waste heat of air compressor after collecting the waste heat occuring in the manufacturing process of compressed air at chemical factories. In detail, they supply the waste heat from LG Chem as the heat source of Medium Temperature Water Production Unit of LG Healthy&Beautiful using a heat pump. It costed about 1 billion won for the new facility.2012
1037.11037xxUsed the remains of iron as cement binder after selecting, seperating, and processing directlyEIP Excellence Case BookMOTIE, KICOXSouth
Molten desulfurization slag occurring in the steel manufacturing process at POSCO is mainly consisted with calcium and iron and most of them are disposed. Donga A&C developed cement mixing materials collecting iron instead of disposing molten desulfurization slag.2010
1038.11038xxChanged the scrap silver to valuable metal after refiningEIP Excellence Case BookMOTIE, KICOXSouth
Manufacturing process of electrical processes of electrical products like displays or mobile phones cause lots of silver sludges and scraps. ASEM recycles silver (Ag) sludges and scraps which are waste by-products occurring in the manufacturing process. In detail, they produce valuable metals using the dry refining technology after removing impurities.2011
1039.11039xxNow, waste calcium hydroxide is used as snow removing materialsEIP Excellence Case BookMOTIE, KICOXSouth
The process of etching silicon wafer creates lots of waste KOH (Potassium hydroxide). Sebit Chem produced raw materials for environmentally friendly snow removing materials by recycling waste KOH. At present, potassium acetate is mainly used for snow removing materials and its use is expanded to airport runaways and roads with the superb snow removing effect as environmentally friendly materials. But it is more expensive than the existing chlorine materials.2011
1040.11040xxChanged waste by-products of electrical furnace to compost raw materialEIP Excellence Case BookMOTIE, KICOXSouth
Companies that manufacture electrical furnaces in steel related industrial complex do the maintenance work every year and it causes about 30,000 ton/year of wastes. 10,000 tons are recycled as fire resistance coating materials, but the rest is just filled up.2011
1041.11041xxCarrier fusion technology that increased waste treatment rate more than 90%EIP Excellence Case BookMOTIE, KICOXSouth
The worling life of catalyst used in a petrochemical factory is from 1 to 10 years according to the catalyst. When the catalyst is used up, it becomes the waste catalyst and about 320ton/year are produced at Yeosu Petrochemical Complex. Among them, about 317 tons which is 99% are exported directly or indirectly and the rate of recycling is less than 1%.2010
1054.11054xxIncreased the recovery rate of ammonia up to 99%EIP Excellence Case BookMOTIE, KICOXSouth
Including Ulsan Industrial Complex, the nearby complexes produce lots of waste water while recovering molybdenum and vanadium which are noble metals from the desulfur catalyst. The waste water causes environmental pollution because it contains highly concentrated ammonium ions.2009
1055.11055xxReduced wastes using alternative neutralization reagent without additional investmentEIP Excellence Case BookMOTIE, KICOXSouth
The washing process of refining gas causes sulfuric acid. Some are collected through the process of several stages. However, the waste sulfuric acid which is remained until the last creates lots of plasters in the neutralization process using Ca(OH)2. All of these plasters are filled up by a contract company.2009
1056.11056xxUsed by-products of resins that are exported to China as raw materials of synthetic rubberEIP Excellence Case BookMOTIE, KICOXSouth
By-products occuring at manufacturing factories of ABS (Acrylonitrile-Butadiene-styrene Copolymer) resins contain substances that can be renewable like buadiene and styrene. But, they are not recycled because of their high water containing rate and mostly exported to China cheaply.2012
1057.11057xxThe silicon sludge recycling technology developed for the first time lit upEIP Excellence Case BookMOTIE, KICOXSouth
The poly silicon business is increasing quickly, but there is not enough technical development for recycling sludges occurring in manufacturing processes. Actually, there is little studies on the recycling of the poly silicon sludge.2011
1058.11058xxMade probiotics full of lactobacilli and yeast from by-productsEIP Excellence Case BookMOTIE, KICOXSouth
Kamsung Commerce developed probiotics using by-products occurring manufacturing process of bakery and noodle companies. They registered 3 patents for lactobacilli, basillus, and yeast in hte process. At present, they supply the manufactured lactobacilli as the raw material of feed companies. They invested 1.2 billion won to purchase 250 pyeong of factory land and 260 million won for the facility.
1059.11059xxWaste catalyst that is thrown away is resource, too
EIP Excellence Case BookMOTIE, KICOXSouth
The manufacturing process of petrochemical products uses various catalysts. It becomes waste catalyst and is disused when the activation is reduced after a certain period of time. Yeosu petrochemical Complex produces it about 12,810 ton/year which is 41% of the whole amount in Korea.2010
1060.11060xxWaste batteries became batteries through the pulse recycling process of storage battery without disassemblyEIP Excellence Case BookMOTIE, KICOXSouth
About 7 million lead acid batteries are produced by the overall industries including cars. Mostly they are disposed once used because of the corrosive of lead and sulfatation. Sungho Greentech and Shingi Greentech made batteries again by recycling waste batteries through the pulse recycling process of storage battery without disassembly.2012