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Date: 8/20/2022
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Rev.No.: 00Page no.01 of 01AETPL/HIRA/06
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Hazard Identification & Risk Assessment Format
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Activity: Excavation.
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Sr. No.ActivityHazardIssues (Internal/External)Risk ( Probable Outcome) Existing Control l Legal Yes/NoRisk Assessment existing Control MeasuresSignificant (S) /
Non-Significant (NS)
Additional Control MeasureRisk Assessment additional Control MeasuresRef. Of WI/ SOP :- Opportunities & ActionRemark
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Probability(P)Severity(S)Risk Level (H/M/L) : Probability(P)Severity(S)Risk Level (H/M/L) :
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1Site Clearing
Bush Clearing
Manual Clearing InternalInsecticide Bite/Injury Use Gumboot/Hand gloves/Google'sNoP2S3MNSUse machinery for clearing for clearing bigger bushes wear full clothingP1S3LNil
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Snakebite in grassy areaInternalFatal/InjuryCarbolic acid sprayed before start works & In grass area gumboot must be worn to avoid snake bite or deploying snake catching agencyNoP2S4HSMaintain Housekeeping and proper illuminationP2S4MNil
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2Levelling by Man & machineryEquipmentInternalInjuryCheck the fitness of equipment with respect to safety aspects.
Periodic maintenance of equipment
YESP3S3HSOnly equipment's which are fit are allowed for deployment
Maintenance schedule need to prepare
P2S3MNil
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Unauthorized operatorInternalMishandling of vehicle & Hit injuryCheck Operator's certificate & license before engage work.
Check for operator fitness
YESP2S3MsOperator Identity system shall be followedP2S3MNil
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People resting under vehicle InternalRun OverMaintain mechanism well and good.
Inspect before starting the vehicle.
Providing rest shed for the workman.
YESP3S4HSDelay Start mechanism should placed
Wheel Stoppers need to provide
P2S4MNil
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Underground UtilitiesInternalInjuryGet the clearance from concern dept. ( Govt of Client) & Work Permit system to be followed.YESP2S4HSExpose the utilities manually with power off / insulated materials before giving clearanceP2S4MNil
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3ExcavationDamage to underground electrical, Telecom cables and water services.InternalElectricity, fire & explosion1. Follow excavation clearance permit system look for route markers. 2. Make trails pits in case of doubt. 3. Look for warning tapes / cable covering mats / concrete saddles / sand padding. 4. Adhere strictly to manual excavation in case of presence of underground cables.YESP2S4HSCompetent supervisionP2S4MNil
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Vehicle movement near the edge of excavationInternalFall of machinery into the pit1. Provide hard barication with min clearance of 2 m from the excavated pit.. 2. Ensure adequate illumination, & danger lighting. 3. Post reflective warning signs & blinkering lights to highlight deep excavation. 4. Deploy trained banks man.NoP2S4HSStrict supervision required
Prepare traffic management plan
P1S4LNil
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Walking / Working near the edge of excavationInternalFall of person1. Keep away from the edge of the excavation. 2. Provide barrier away from the edge of excavation 3. Provide sign boards & blinking lightsNoP2S3MNSStrict supervision required
Prepare traffic management plan
P1S3LNil
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Fall of objects (stone, boulder, soil etc. ) into excavated pitInternalFatal / Injury1. Competent Operators 2. No entry into the pit during excavation. 3. No Materials shall be stacked at edge of the pit. Min 1.5m clearance shall be maintainedNoP2S3MNSStrict supervision required P1S3LNil
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Earth moving equipment operationInternalInjury due to hit or collision.Keep distance of minimum 5 M between two equipment's while in use.
Use only authorised equipment's and employ experienced operators.
Check for overhead lines, Ensure safe overhead distance can be maintained otherwise suspend the activity.
Provide trained banks men, Ensure strict supervision.
YESP3S4HS"Keep distance of minimum 5 M between two equipment's while in use.
Use only authorised equipment's and employ experienced operators.
Check for overhead lines, Ensure safe overhead distance can be maintained otherwise suspend the activity.
Provide trained banks men, Ensure strict supervision."
P2S4MNil
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Step/Slop CuttingInternalChance of soil collisionMaintain step cutting and extra earth should be away from 1.5m YESP3S4HSStrict supervision requiredP2S4MNil
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4Incomplete excavation after duty hrs.Un-noticed hazard areaInternalFall of person/near by public/animals Barricade the area with glow & reflective boards.YESP2S3MSStrict Supervision required and provide night watchman to ensure no unauthorized person entry P2S3MNil
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InternalFall of public vehicles/other equipment into the pitBarricading with Tape & Hard Barricade with reflective signageYESP2S3MSProvide watchman to ensure no unauthorized vehicle entry P2S3MNil
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5Transportation of excavated materialsOver loading of vehicles InternalFalling of materialsRestriction on load limits with the capacity of the vehicle. Loading above the body height is avoidedYESP2S3MSStrict supervision required
Daily PEP Talk
Specific job training
P1S3LNil
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DustInternalAir Pollution Health effectDesignated vehicle approach speed limit 20 kmph.
Designated pedestrian pathway. Use nose mask for operators and signalman & Remove spillage from the road surface regularly
YESP2S3MSWater sprinkling to avoid dust /dust controlling measures P1S3LNil
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6DumpingReversing of the vehiclesInternalHit by vehicle.Reverse horn shall be provided. Trained banks men shall be deployed at dumping sitesNoP2S3MNSDaily PEP Talk
Specific job training
P1S3LNil
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Movement of the personalInternalInjuryUn-authorised persons and visitor should not be allowed with in the critical areaYESP2S3MNSVisitor Safety guidelines followedP1S3LNil
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Entering into the public roadsInternalHit by vehicle.Post adequate signage to caution upcoming vehicles & Trained Flag boys and warning systems should be providedYESP2S3MNSDaily PEP Talk
Specific job training
P1S3LNil
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Failure of the hydraulic systems and brakesInternalHit by vehicle.Ensure periodic maintenance and inspection of hydraulic systems & Vehicle inspection carried out regularlyYESP2S3MNSDaily PEP Talk
Specific job training
Periodic maintenance schedule need to prepared and followed
P1S3LNil
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Improper communication between the driver and helper / bank manInternalHit by vehicle.Practise standard hand signals. & Periodic training to drivers, helpers, bank men and flag boys.NoP2S3MNSDaily PEP Talk
Specific job training
P1S3LNil
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7FoundationLack of access stack of material / earthInternalFall of person & MaterialMaterial / earth shall be stacked 1.5 m from the edge of the excavation. Access ladder shall be so place, that workmen is able to access it at 15m reach.NoP2S3MNSDaily PEP Talk
Specific job training
P1S3LNil
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Defective ladderInternalFall from ladderMonthly inspection of ladders. Discarding / removing the defective ladders from use.NoP2S2MNSOnly Aluminium ladder is allowed for access P1S2LNil
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IlluminationInternalSlips, Trips & Fall of PersonProvide sufficient lighting. At least 150 Lux.NoP2S2MNSArea lightning also provideP1S2LNil
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8Mobilization of manpower

1. Deployment of untrained/inexperienced  persons
2. Lack of awarensess about construction hazards
Internal1. Personal Injury
2. Personal Injury

1. Trained workers to be deployed after induction training, screening & medical checkup etc. ID cards will be provided to workers.
2. Informing hazard to associated personnel and safe work methodology to crew members
YESP2S2MS1. Individual ID cards will be checked at entrance gate by security and daily tool box meeting will be conducted.
2. Conduct induction training for new workers
P1S2LNil
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9Survey work (Line layout marking)1.Undulating area . 2.Obstructed access.
3.Poor Housekeeping
Internal1. Fall of Person
2. Personal Injury
3. Slip, trip, fall
1. Provide safe access
2. Access to be kept free from obstructions all the times
3. Maintain good housekeeping.
P2S2MNSP1S2LNil
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10Mobilization of earth moving equipments1. Incompetent drivers/operators
2. Use of earth moving equipment without inspection
Internal1. Major injury / Property damage
2. Serious Injury/Fatality
3. Personal Injury
1. Only authorised persons are allowed for driving and working in excavation.
2. Swing area of excavator will be barricaded & must be free from any obstackles
3. Pre inspection to be done for all earth moving equipmen. 3. check reverse horn & ensure helper
P2S2MS1. Ensure valid documents of earth moving equipment & valid driving license of driver/operator
2. Hard barrication provided to the excavated pits and awareness training will be provided.
3. Ensure earth moving equipments is inspected and identified.
P1S2LNil
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11Man/ Machine movements1. Excavated pits without hard barricading
2. Improper/unsafe access, obstructed access
3. Poor traffic management
4. Standing or working under loads being handled by lifting or digging equipment.
5. Use of mobile phone while driving/operating earth moving equipment
6. Overspeeding by construction vehicles
Internal1. Personal Injury/Fatality
2. Personal Injury
3. Hit by vehicle
4. Hit by vehicle, major injury, fatal
5. Major injury, property damage, distraction
6. Hit by vehcile

1. Provide & maintain hard barriers with top rails at 1150mm, mid rail at 550mm, vertical posts at 3 meter. red-white paint will be provided on all barricading pipes
2. Provide safe access.
3. Vehicle should be kept away as far as possible (min. 1.5 meter) from the edge of excavation using warning signs, barriers. Ensure banksmen/helper with all vehicles
4. Ensure nobody should stand or work under load
5. Use of mobile phone should be prohibited while driving/operating earth moving equipment
6. Display 15 kmph speed limit signages along the road side
P3S3HS1. Safety Sign. Boards will be displayed & unauthorized entry is restricted.
2. Display access signages at conspicuous places.
3. Ensure banksman/ work supervisor available during work.
4. Training will be provided to workers
5. Ensure security personnel will instruct the operators.
6. Ensure mandatory PPE viz. Safety helmet, safety shoes & reflective jacket
P2S3MNil
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12Transportation of excavated material1. Overloading of Vehicle
2. Unsafe access
3. Unauthorized operator
4. Poor illumination
5. Overhead power cables/Power cables on ground
6. Absence of wheel stopper
7. Absence of reverse horn/helper
8. Overspeeding
Internal1. Fall of material from vehicle, topple of vehicle
2. Topple of vehicle
3. Hit by vehicle, topple of vehicle
4. Hit by vehicle, topple of vehicle
5. Damage of power cable, electrocution
6. Accidental movement of vehicle
7. Hit by vehicle, major injury
8. Hit by vehicle, major injury
1. Ensure that vehicle should not be overloaded beyond its limit
2. Provide safe access
3. Deploy competent & experienced driver.
4. Provide proper illumination (Min. 50 Lux)
5. Power cables to be over routed at appropriate height to avoid obstructions for vehicle
6. Ensure wheel stopper for vehicle
7. Ensure reverse horn & helper for vehicle
8. Display speed limit signages
P3S3HS1. Ensure valid documents of earth moving equipment & valid driving license of driver/operator.
2. Conduct training for drivers on safe driving
P2S3MNil
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13Excavation by machines/excavator1. Underground utilities
2. Unauthorized movement of cars/bikes in construction area
3. Noise generation
4. Electrical connections by unauthorized persons
5. Parking of construction vehicles on public road
6. Falling of debris/boulder
7. Overhead lines
8. Loose Material around excavated pit
9. Poor illumination
10. Dust generation
11. Unauthorized person with operator in excavator cabin
12. Sitting/standing on excavator while operation
13. Parallel activities - Dressing by workers in pit & excavator operation nearby
14. Transportation without supervision
15. Diesel filling at site without pump
16. Stagnant water.
Internal1. Fire, Damage to Property, Personal injury
2. Personal Injury, Damage to property
3. Hearing Loss
4. Electrocution, fire
5. Damage to property/ Injury
6. Personal injury / Fatality
7. Electrocution, fire
8. Serious Injury
9. Lack of Visibility leads to Injury
10. Health Disease
11. Serious Injury/Fatality
12. Serious Injury/Fatality
13. Personal injury
14. Topple of Vehicle leads to fatality
15. Soil Contamination, Injury
16. Health Disease/ Injury
1. Take utility clearance before starting excavation
2. Only earth moving equipments should be permitted in construction area. All other vehicles/bikes at designated parking area
3. Ensure machine is in good condition and use of ear plugs in noisy area.
4. Only competent electrititian should handle all kind of electrical connections & fixtures.
5. Ensure parking of construction vehicles not stranded on public road.
6. Vehicle should not be overloaded beyond its limit
7. Electircal cables shall be installed at sufficient height.Ensure appropriate warning signages displayed.
8. Loose material will be removed.
9. 50 Lux Illumination will be provided.
10. Regular water sprinkling should be done at site for dust suppression
11. Unauthorized entry will be restricted in construction area, signboards will be displayed.
12. Nobody to be allowed in excavator cabin except operator
13. Parallel activities will be strictly restricted .
14. Work supervision by experienced person will be ensured.
15. Hand pump will be provided, use of drip tray.
16. Stagnant water should be removed from site regularly.
P3S3HS1. Ensure work permit
2. Area will be marked for movement of vehicles.
3. Ensure noise monitoring at regular interval
4. Ensure license of electritian
5. Display parking area signages
6. Man and material movement will be separated and training will be conducted.
7. Ensure Activity Should Be Carried In Day Light Only. 8. Work Permit Should Be Taken Before Starting The Work/Activity.
P2S3MNil
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14Construction Management (Site Visit, Inspection, monitoring at site by Engineer, supervisor)1.Insecure Access
2. Projecting material
3. Absence of edge barricading
4. Poor Illumination
Internal1.Personal Injury
2.Personal Injury
3. Fall of person
4. Fall of person
1.Safe access will be provided
2.Remove or guard projecting bars
3.Hard barricading will be provided for excavated areas.
4.Ensure adequate illumination in access & at work place (Min. 50 Lux)
P2S2HSEnsure all employees and visitors will be aware about the risk.P1S2LNil
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15Backfilling1.Mechanical failure
2.Absence of wheel choke
3.Vehicle without reverse horn
4.Defective earth compactor – Unguarded rotating part, excessive noise
5.Dust generation
6.Poor power cable management
7.Over speeding of vehicle
8 Struck by/ Against Heavy Equipment,
9.Sitting/standing on excavator while operation
10. Unauthorized person with operator in excavator cabin
11. Poor illumination
Internal1. Personal Injury, caught in between
2. Rolled down of vehicle
3. Person Hit by vehicle while reversing, major injury
4.Injury due to unguarded rotating part, hearing loss
5.Respiratory diseases
6. Electrocution
7. Hit by vehicle, fatal
8. Hit by vehicle, fatal
9.Caught in between, fatal 10. Distraction, major injury
11. Hit by vehicle, topple of vehicle
1. Vehicles to be used for backfilling(Dumper/Tractor-Trolley/JCB/excavator)to be checked for proper condition of brake at least once a day before start of activity
2. Wheel chokes to be provided for standing vehicles
3. Ensure pre & regular inspection of vehicles. Ensure reverse horn & helper
4. Earth compactor to be inspected before use. Ensure guard for rotating part. Use ear plug when exposed to excessive noise level. Rotate compaction tasks to minimize worker exposure to equipment vibration.
5. Wear nose mask.
6. All power cables to be over routed properly
7. Ensure only experienced & valid license holder for operating earth moving equipment. Display 15 kmph speed limit signage’s
8. Wear reflective jacket
9. Nobody to be allowed to sit/stand on excavator while in operation.
10. Nobody to be allowed in excavator cabin except operator
11. Ensure sufficient illumination (Min. 50 Lux)

P3S3HS1. Work permit will be followed daily. 2. Work under continuous supervision.P2S3MNil
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16Compaction1. Excessive noise
2. Excessive vibration
3. Poor illumination
4. Unguarded rotating part
5. Defective machine
Internal1. Hearing loss
2. Back pain
3. Trip. injury
4. Caught in between
5. Injury
1. Use ear plug
2. Ensure rest after after regular interval, deploy trained operator
3. Provide guard for rotating part
4. Pre & regular inspection to be done for compactor
P3S3HSP2S3MNil
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RISK Calculation / Evaluatio
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Probability (P)P/SS1S2S3S4
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P1: ImprobableP1LLMM
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P2 : RemoteP2LMMH
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P3 : PossibleP3MMHH
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P4 : ProbableP4MHHH
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S1 : NegligibleB : Hazards should be avoided (or the level of risk reduced significantly and reliable by controls)
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S2 : MinorC : Risk to be controlled as far as reasonably practicable
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S3 : SeverD : Risk is controlled as far as reasonably practicable .
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S4 : Extreme -- : Acceptable risk
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LEGAL : If activity come under legal implecation (significant) than additional control measures is to be taken and has to be reviewed periodically.
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S : Significant
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NS : Non - Significant.
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Severity (s)A : Hazards must be avoided (or the level of risk reduced significantly and reliable by controls)
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PREPARED BY AETPL PROJECT MANAGER AETPL SAFETY MANAGER
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ATUL PROJECT MANAGER ATUL SAFETY MANAGER ATUL PROJECT MANAGER
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