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3 | Date: | 8/20/2022 | ||||||||||||||||||||||||
4 | Rev.No.: 00 | Page no. | 01 of 01 | AETPL/HIRA/06 | ||||||||||||||||||||||
5 | Hazard Identification & Risk Assessment Format | |||||||||||||||||||||||||
6 | Activity: Excavation. | |||||||||||||||||||||||||
7 | Sr. No. | Activity | Hazard | Issues (Internal/External) | Risk ( Probable Outcome) | Existing Control l | Legal Yes/No | Risk Assessment existing Control Measures | Significant (S) / Non-Significant (NS) | Additional Control Measure | Risk Assessment additional Control Measures | Ref. Of WI/ SOP :- | Opportunities & Action | Remark | ||||||||||||
8 | Probability(P) | Severity(S) | Risk Level (H/M/L) : | Probability(P) | Severity(S) | Risk Level (H/M/L) : | ||||||||||||||||||||
9 | 1 | Site Clearing Bush Clearing | Manual Clearing | Internal | Insecticide Bite/Injury | Use Gumboot/Hand gloves/Google's | No | P2 | S3 | M | NS | Use machinery for clearing for clearing bigger bushes wear full clothing | P1 | S3 | L | Nil | ||||||||||
10 | Snakebite in grassy area | Internal | Fatal/Injury | Carbolic acid sprayed before start works & In grass area gumboot must be worn to avoid snake bite or deploying snake catching agency | No | P2 | S4 | H | S | Maintain Housekeeping and proper illumination | P2 | S4 | M | Nil | ||||||||||||
11 | 2 | Levelling by Man & machinery | Equipment | Internal | Injury | Check the fitness of equipment with respect to safety aspects. Periodic maintenance of equipment | YES | P3 | S3 | H | S | Only equipment's which are fit are allowed for deployment Maintenance schedule need to prepare | P2 | S3 | M | Nil | ||||||||||
12 | Unauthorized operator | Internal | Mishandling of vehicle & Hit injury | Check Operator's certificate & license before engage work. Check for operator fitness | YES | P2 | S3 | M | s | Operator Identity system shall be followed | P2 | S3 | M | Nil | ||||||||||||
13 | People resting under vehicle | Internal | Run Over | Maintain mechanism well and good. Inspect before starting the vehicle. Providing rest shed for the workman. | YES | P3 | S4 | H | S | Delay Start mechanism should placed Wheel Stoppers need to provide | P2 | S4 | M | Nil | ||||||||||||
14 | Underground Utilities | Internal | Injury | Get the clearance from concern dept. ( Govt of Client) & Work Permit system to be followed. | YES | P2 | S4 | H | S | Expose the utilities manually with power off / insulated materials before giving clearance | P2 | S4 | M | Nil | ||||||||||||
15 | 3 | Excavation | Damage to underground electrical, Telecom cables and water services. | Internal | Electricity, fire & explosion | 1. Follow excavation clearance permit system look for route markers. 2. Make trails pits in case of doubt. 3. Look for warning tapes / cable covering mats / concrete saddles / sand padding. 4. Adhere strictly to manual excavation in case of presence of underground cables. | YES | P2 | S4 | H | S | Competent supervision | P2 | S4 | M | Nil | ||||||||||
16 | Vehicle movement near the edge of excavation | Internal | Fall of machinery into the pit | 1. Provide hard barication with min clearance of 2 m from the excavated pit.. 2. Ensure adequate illumination, & danger lighting. 3. Post reflective warning signs & blinkering lights to highlight deep excavation. 4. Deploy trained banks man. | No | P2 | S4 | H | S | Strict supervision required Prepare traffic management plan | P1 | S4 | L | Nil | ||||||||||||
17 | Walking / Working near the edge of excavation | Internal | Fall of person | 1. Keep away from the edge of the excavation. 2. Provide barrier away from the edge of excavation 3. Provide sign boards & blinking lights | No | P2 | S3 | M | NS | Strict supervision required Prepare traffic management plan | P1 | S3 | L | Nil | ||||||||||||
18 | Fall of objects (stone, boulder, soil etc. ) into excavated pit | Internal | Fatal / Injury | 1. Competent Operators 2. No entry into the pit during excavation. 3. No Materials shall be stacked at edge of the pit. Min 1.5m clearance shall be maintained | No | P2 | S3 | M | NS | Strict supervision required | P1 | S3 | L | Nil | ||||||||||||
19 | Earth moving equipment operation | Internal | Injury due to hit or collision. | Keep distance of minimum 5 M between two equipment's while in use. Use only authorised equipment's and employ experienced operators. Check for overhead lines, Ensure safe overhead distance can be maintained otherwise suspend the activity. Provide trained banks men, Ensure strict supervision. | YES | P3 | S4 | H | S | "Keep distance of minimum 5 M between two equipment's while in use. Use only authorised equipment's and employ experienced operators. Check for overhead lines, Ensure safe overhead distance can be maintained otherwise suspend the activity. Provide trained banks men, Ensure strict supervision." | P2 | S4 | M | Nil | ||||||||||||
20 | Step/Slop Cutting | Internal | Chance of soil collision | Maintain step cutting and extra earth should be away from 1.5m | YES | P3 | S4 | H | S | Strict supervision required | P2 | S4 | M | Nil | ||||||||||||
21 | 4 | Incomplete excavation after duty hrs. | Un-noticed hazard area | Internal | Fall of person/near by public/animals | Barricade the area with glow & reflective boards. | YES | P2 | S3 | M | S | Strict Supervision required and provide night watchman to ensure no unauthorized person entry | P2 | S3 | M | Nil | ||||||||||
22 | Internal | Fall of public vehicles/other equipment into the pit | Barricading with Tape & Hard Barricade with reflective signage | YES | P2 | S3 | M | S | Provide watchman to ensure no unauthorized vehicle entry | P2 | S3 | M | Nil | |||||||||||||
23 | 5 | Transportation of excavated materials | Over loading of vehicles | Internal | Falling of materials | Restriction on load limits with the capacity of the vehicle. Loading above the body height is avoided | YES | P2 | S3 | M | S | Strict supervision required Daily PEP Talk Specific job training | P1 | S3 | L | Nil | ||||||||||
24 | Dust | Internal | Air Pollution Health effect | Designated vehicle approach speed limit 20 kmph. Designated pedestrian pathway. Use nose mask for operators and signalman & Remove spillage from the road surface regularly | YES | P2 | S3 | M | S | Water sprinkling to avoid dust /dust controlling measures | P1 | S3 | L | Nil | ||||||||||||
25 | 6 | Dumping | Reversing of the vehicles | Internal | Hit by vehicle. | Reverse horn shall be provided. Trained banks men shall be deployed at dumping sites | No | P2 | S3 | M | NS | Daily PEP Talk Specific job training | P1 | S3 | L | Nil | ||||||||||
26 | Movement of the personal | Internal | Injury | Un-authorised persons and visitor should not be allowed with in the critical area | YES | P2 | S3 | M | NS | Visitor Safety guidelines followed | P1 | S3 | L | Nil | ||||||||||||
27 | Entering into the public roads | Internal | Hit by vehicle. | Post adequate signage to caution upcoming vehicles & Trained Flag boys and warning systems should be provided | YES | P2 | S3 | M | NS | Daily PEP Talk Specific job training | P1 | S3 | L | Nil | ||||||||||||
28 | Failure of the hydraulic systems and brakes | Internal | Hit by vehicle. | Ensure periodic maintenance and inspection of hydraulic systems & Vehicle inspection carried out regularly | YES | P2 | S3 | M | NS | Daily PEP Talk Specific job training Periodic maintenance schedule need to prepared and followed | P1 | S3 | L | Nil | ||||||||||||
29 | Improper communication between the driver and helper / bank man | Internal | Hit by vehicle. | Practise standard hand signals. & Periodic training to drivers, helpers, bank men and flag boys. | No | P2 | S3 | M | NS | Daily PEP Talk Specific job training | P1 | S3 | L | Nil | ||||||||||||
30 | 7 | Foundation | Lack of access stack of material / earth | Internal | Fall of person & Material | Material / earth shall be stacked 1.5 m from the edge of the excavation. Access ladder shall be so place, that workmen is able to access it at 15m reach. | No | P2 | S3 | M | NS | Daily PEP Talk Specific job training | P1 | S3 | L | Nil | ||||||||||
31 | Defective ladder | Internal | Fall from ladder | Monthly inspection of ladders. Discarding / removing the defective ladders from use. | No | P2 | S2 | M | NS | Only Aluminium ladder is allowed for access | P1 | S2 | L | Nil | ||||||||||||
32 | Illumination | Internal | Slips, Trips & Fall of Person | Provide sufficient lighting. At least 150 Lux. | No | P2 | S2 | M | NS | Area lightning also provide | P1 | S2 | L | Nil | ||||||||||||
33 | 8 | Mobilization of manpower | 1. Deployment of untrained/inexperienced persons 2. Lack of awarensess about construction hazards | Internal | 1. Personal Injury 2. Personal Injury | 1. Trained workers to be deployed after induction training, screening & medical checkup etc. ID cards will be provided to workers. 2. Informing hazard to associated personnel and safe work methodology to crew members | YES | P2 | S2 | M | S | 1. Individual ID cards will be checked at entrance gate by security and daily tool box meeting will be conducted. 2. Conduct induction training for new workers | P1 | S2 | L | Nil | ||||||||||
34 | 9 | Survey work (Line layout marking) | 1.Undulating area . 2.Obstructed access. 3.Poor Housekeeping | Internal | 1. Fall of Person 2. Personal Injury 3. Slip, trip, fall | 1. Provide safe access 2. Access to be kept free from obstructions all the times 3. Maintain good housekeeping. | P2 | S2 | M | NS | P1 | S2 | L | Nil | ||||||||||||
35 | 10 | Mobilization of earth moving equipments | 1. Incompetent drivers/operators 2. Use of earth moving equipment without inspection | Internal | 1. Major injury / Property damage 2. Serious Injury/Fatality 3. Personal Injury | 1. Only authorised persons are allowed for driving and working in excavation. 2. Swing area of excavator will be barricaded & must be free from any obstackles 3. Pre inspection to be done for all earth moving equipmen. 3. check reverse horn & ensure helper | P2 | S2 | M | S | 1. Ensure valid documents of earth moving equipment & valid driving license of driver/operator 2. Hard barrication provided to the excavated pits and awareness training will be provided. 3. Ensure earth moving equipments is inspected and identified. | P1 | S2 | L | Nil | |||||||||||
36 | 11 | Man/ Machine movements | 1. Excavated pits without hard barricading 2. Improper/unsafe access, obstructed access 3. Poor traffic management 4. Standing or working under loads being handled by lifting or digging equipment. 5. Use of mobile phone while driving/operating earth moving equipment 6. Overspeeding by construction vehicles | Internal | 1. Personal Injury/Fatality 2. Personal Injury 3. Hit by vehicle 4. Hit by vehicle, major injury, fatal 5. Major injury, property damage, distraction 6. Hit by vehcile | 1. Provide & maintain hard barriers with top rails at 1150mm, mid rail at 550mm, vertical posts at 3 meter. red-white paint will be provided on all barricading pipes 2. Provide safe access. 3. Vehicle should be kept away as far as possible (min. 1.5 meter) from the edge of excavation using warning signs, barriers. Ensure banksmen/helper with all vehicles 4. Ensure nobody should stand or work under load 5. Use of mobile phone should be prohibited while driving/operating earth moving equipment 6. Display 15 kmph speed limit signages along the road side | P3 | S3 | H | S | 1. Safety Sign. Boards will be displayed & unauthorized entry is restricted. 2. Display access signages at conspicuous places. 3. Ensure banksman/ work supervisor available during work. 4. Training will be provided to workers 5. Ensure security personnel will instruct the operators. 6. Ensure mandatory PPE viz. Safety helmet, safety shoes & reflective jacket | P2 | S3 | M | Nil | |||||||||||
37 | 12 | Transportation of excavated material | 1. Overloading of Vehicle 2. Unsafe access 3. Unauthorized operator 4. Poor illumination 5. Overhead power cables/Power cables on ground 6. Absence of wheel stopper 7. Absence of reverse horn/helper 8. Overspeeding | Internal | 1. Fall of material from vehicle, topple of vehicle 2. Topple of vehicle 3. Hit by vehicle, topple of vehicle 4. Hit by vehicle, topple of vehicle 5. Damage of power cable, electrocution 6. Accidental movement of vehicle 7. Hit by vehicle, major injury 8. Hit by vehicle, major injury | 1. Ensure that vehicle should not be overloaded beyond its limit 2. Provide safe access 3. Deploy competent & experienced driver. 4. Provide proper illumination (Min. 50 Lux) 5. Power cables to be over routed at appropriate height to avoid obstructions for vehicle 6. Ensure wheel stopper for vehicle 7. Ensure reverse horn & helper for vehicle 8. Display speed limit signages | P3 | S3 | H | S | 1. Ensure valid documents of earth moving equipment & valid driving license of driver/operator. 2. Conduct training for drivers on safe driving | P2 | S3 | M | Nil | |||||||||||
38 | 13 | Excavation by machines/excavator | 1. Underground utilities 2. Unauthorized movement of cars/bikes in construction area 3. Noise generation 4. Electrical connections by unauthorized persons 5. Parking of construction vehicles on public road 6. Falling of debris/boulder 7. Overhead lines 8. Loose Material around excavated pit 9. Poor illumination 10. Dust generation 11. Unauthorized person with operator in excavator cabin 12. Sitting/standing on excavator while operation 13. Parallel activities - Dressing by workers in pit & excavator operation nearby 14. Transportation without supervision 15. Diesel filling at site without pump 16. Stagnant water. | Internal | 1. Fire, Damage to Property, Personal injury 2. Personal Injury, Damage to property 3. Hearing Loss 4. Electrocution, fire 5. Damage to property/ Injury 6. Personal injury / Fatality 7. Electrocution, fire 8. Serious Injury 9. Lack of Visibility leads to Injury 10. Health Disease 11. Serious Injury/Fatality 12. Serious Injury/Fatality 13. Personal injury 14. Topple of Vehicle leads to fatality 15. Soil Contamination, Injury 16. Health Disease/ Injury | 1. Take utility clearance before starting excavation 2. Only earth moving equipments should be permitted in construction area. All other vehicles/bikes at designated parking area 3. Ensure machine is in good condition and use of ear plugs in noisy area. 4. Only competent electrititian should handle all kind of electrical connections & fixtures. 5. Ensure parking of construction vehicles not stranded on public road. 6. Vehicle should not be overloaded beyond its limit 7. Electircal cables shall be installed at sufficient height.Ensure appropriate warning signages displayed. 8. Loose material will be removed. 9. 50 Lux Illumination will be provided. 10. Regular water sprinkling should be done at site for dust suppression 11. Unauthorized entry will be restricted in construction area, signboards will be displayed. 12. Nobody to be allowed in excavator cabin except operator 13. Parallel activities will be strictly restricted . 14. Work supervision by experienced person will be ensured. 15. Hand pump will be provided, use of drip tray. 16. Stagnant water should be removed from site regularly. | P3 | S3 | H | S | 1. Ensure work permit 2. Area will be marked for movement of vehicles. 3. Ensure noise monitoring at regular interval 4. Ensure license of electritian 5. Display parking area signages 6. Man and material movement will be separated and training will be conducted. 7. Ensure Activity Should Be Carried In Day Light Only. 8. Work Permit Should Be Taken Before Starting The Work/Activity. | P2 | S3 | M | Nil | |||||||||||
39 | 14 | Construction Management (Site Visit, Inspection, monitoring at site by Engineer, supervisor) | 1.Insecure Access 2. Projecting material 3. Absence of edge barricading 4. Poor Illumination | Internal | 1.Personal Injury 2.Personal Injury 3. Fall of person 4. Fall of person | 1.Safe access will be provided 2.Remove or guard projecting bars 3.Hard barricading will be provided for excavated areas. 4.Ensure adequate illumination in access & at work place (Min. 50 Lux) | P2 | S2 | H | S | Ensure all employees and visitors will be aware about the risk. | P1 | S2 | L | Nil | |||||||||||
40 | 15 | Backfilling | 1.Mechanical failure 2.Absence of wheel choke 3.Vehicle without reverse horn 4.Defective earth compactor – Unguarded rotating part, excessive noise 5.Dust generation 6.Poor power cable management 7.Over speeding of vehicle 8 Struck by/ Against Heavy Equipment, 9.Sitting/standing on excavator while operation 10. Unauthorized person with operator in excavator cabin 11. Poor illumination | Internal | 1. Personal Injury, caught in between 2. Rolled down of vehicle 3. Person Hit by vehicle while reversing, major injury 4.Injury due to unguarded rotating part, hearing loss 5.Respiratory diseases 6. Electrocution 7. Hit by vehicle, fatal 8. Hit by vehicle, fatal 9.Caught in between, fatal 10. Distraction, major injury 11. Hit by vehicle, topple of vehicle | 1. Vehicles to be used for backfilling(Dumper/Tractor-Trolley/JCB/excavator)to be checked for proper condition of brake at least once a day before start of activity 2. Wheel chokes to be provided for standing vehicles 3. Ensure pre & regular inspection of vehicles. Ensure reverse horn & helper 4. Earth compactor to be inspected before use. Ensure guard for rotating part. Use ear plug when exposed to excessive noise level. Rotate compaction tasks to minimize worker exposure to equipment vibration. 5. Wear nose mask. 6. All power cables to be over routed properly 7. Ensure only experienced & valid license holder for operating earth moving equipment. Display 15 kmph speed limit signage’s 8. Wear reflective jacket 9. Nobody to be allowed to sit/stand on excavator while in operation. 10. Nobody to be allowed in excavator cabin except operator 11. Ensure sufficient illumination (Min. 50 Lux) | P3 | S3 | H | S | 1. Work permit will be followed daily. 2. Work under continuous supervision. | P2 | S3 | M | Nil | |||||||||||
41 | 16 | Compaction | 1. Excessive noise 2. Excessive vibration 3. Poor illumination 4. Unguarded rotating part 5. Defective machine | Internal | 1. Hearing loss 2. Back pain 3. Trip. injury 4. Caught in between 5. Injury | 1. Use ear plug 2. Ensure rest after after regular interval, deploy trained operator 3. Provide guard for rotating part 4. Pre & regular inspection to be done for compactor | P3 | S3 | H | S | P2 | S3 | M | Nil | ||||||||||||
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45 | RISK Calculation / Evaluatio | |||||||||||||||||||||||||
46 | Probability (P) | P/S | S1 | S2 | S3 | S4 | ||||||||||||||||||||
47 | P1: Improbable | P1 | L | L | M | M | ||||||||||||||||||||
48 | P2 : Remote | P2 | L | M | M | H | ||||||||||||||||||||
49 | P3 : Possible | P3 | M | M | H | H | ||||||||||||||||||||
50 | P4 : Probable | P4 | M | H | H | H | ||||||||||||||||||||
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52 | S1 : Negligible | B : Hazards should be avoided (or the level of risk reduced significantly and reliable by controls) | ||||||||||||||||||||||||
53 | S2 : Minor | C : Risk to be controlled as far as reasonably practicable | ||||||||||||||||||||||||
54 | S3 : Sever | D : Risk is controlled as far as reasonably practicable . | ||||||||||||||||||||||||
55 | S4 : Extreme | -- : Acceptable risk | ||||||||||||||||||||||||
56 | LEGAL : If activity come under legal implecation (significant) than additional control measures is to be taken and has to be reviewed periodically. | |||||||||||||||||||||||||
57 | S : Significant | |||||||||||||||||||||||||
58 | NS : Non - Significant. | |||||||||||||||||||||||||
59 | Severity (s) | A : Hazards must be avoided (or the level of risk reduced significantly and reliable by controls) | ||||||||||||||||||||||||
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64 | PREPARED BY AETPL PROJECT MANAGER AETPL SAFETY MANAGER | |||||||||||||||||||||||||
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66 | ATUL PROJECT MANAGER ATUL SAFETY MANAGER ATUL PROJECT MANAGER | |||||||||||||||||||||||||
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