6.Reinforcement work reinforcement Cutting & Bending work Risk Assessments.xlsx

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3	Ref. No.: GPL F HS 02				Date:	8/20/2022
4	Rev.No.: 00				Page no.	01 of 01						AETPLPL/HIRA/13
5	Hazard Identification & Risk Assessment Format
6	Activity: Reinforcement work, reinforcement Cutting & Bending work.
7	Sr. No.	Activity	Hazard	Risk ( Probable Outcome)	Existing Control	Legal Yes/No	Risk Assessment existing Control Measures			Significant (S) / Non-Significant (NS)	Additional Control Measure	Risk Assessment additional Control Measures			Ref. Of WI/ SOP :-	Opportunities & Action	Remark
8	Sr. No.	Activity	Hazard	Risk ( Probable Outcome)	Existing Control	Legal Yes/No	Probability(P)	Severity(S)	Risk Level (H/M/L) :	Significant (S) / Non-Significant (NS)	Additional Control Measure	Probability(P)	Severity(S)	Risk Level (H/M/L) :	Ref. Of WI/ SOP :-	Opportunities & Action	Remark
9	1	Mobilization of manpower	Deployment of untrained/inexperienced persons	Personal Injury	Trained workers to be deployed after induction training, screening & medical checkup etc.	Yes	P2	S2	M	S	Provide ID cards to workers	P1	S2	L		Nil
10	1	Mobilization of manpower	Lack of awarensess about construction hazards	Personal Injury	Informing hazard to associated personnel and safe work methodology to crew members	Yes	P2	S2	M	S	Conduct TBT before starting work. Obtain work permit	P1	S2	L		Nil
11	2	PCC for steel yard	Unauthorized driver for transit mixer	Hit by vehicle	Ensure competent & experienced driver	Yes	P3	S3	H	S	Check valid driving license & documents of transit mixer	P2	S3	M		Nil
12			Improper Access for vehicle	Overturning of vehicle	Provide safe access		P3	S3	H	S	MSDS of cement & additive to be displayed	P2	S3	M		Nil
13			Splashing of concrete into eyes, face or skin	Eye injury, skin irritation	Wear safety goggle, nose mask. Stay away from transit mixer while pouring concrete		P3	S3	H	S	Conduct TBT before starting concrete	P2	S3	M		Nil
14			Inadequate Illumination	Trip, fall, injury	Provide adequate illumination in work area & access (Min. 50 lux)		P3	S3	H	S	Ensure regular illumination inspection	P2	S3	M		Nil
15			Poor cable management	Electrocution, trip	Ensure power cable overrouting at appropriate height which should not obstruct man & vehicle movement.		P3	S3	H	S	Ensure regular electrical inspection	P2	S3	M		Nil
16			Poor housekeeping	Trip, fall, injury	Ensure regular housekeeping in work area & access. Remove concrete slurry/waste concrete after completion of work. Waste concrete should be reused for access/pathways.		P2	S2	M	S	Ensure regular inspection of housekeeping	P1	S2	L		Nil
17			Absence of wheel stopper for vehicle	Accidental movement of vehicle	Provide wheel stoper for transit mixer		P3	S3	H	S	Ensure supervision.	P2	S3	M		Nil
18			Absence of edge barricading for excavated area	Overturning of vehicle	Provide edge barricading for excavted area.		P3	S3	H	S	Display excavation related warning signages.	P2	S3	M		Nil
19			Absence of reverse horn or helper with vehicle	Hit by vehicle	Check reverse horn. Ensure helper with transit mixer.		P3	S3	H	S	Ensure regular inspection of vehicles	P2	S3	M		Nil
20			Contact with cement	Skin irritation	Wear hand gloves & gum boots		P2	S2	M	S	Ensure PPE's like Safety helmet, safety shoes, reflective jacket	P1	S2	L		Nil
21			Overspeeding by transit mixer	Hit by vehicle	Speed limit signages of 15 kmph to be displayed along the road.		P3	S3	H	S	Conduct training on defensive driving	P2	S3	M		Nil
22			Sitting below vehicle	Crush by vehicle	Nobody to be allowed to sit below vehicle. Conduct TBT to aware workers about vehicle hazards		P3	S3	H	S	Ensure supervision.	P2	S3	M		Nil
23	3	Unloading of machines by mobile crane (Farahna)	Improper Access for vehicle/crane	Topple of vehicle/crane	Ensure safe access for movement	Yes	P3	S3	H	S	Check valid driving license & documents of transit mixer	P2	S3	M		Nil
24			Unauthorized operator for crane	Hit by crane	Ensure competent & experienced driver		P3	S3	H	S		P2	S3	M		Nil
25			Use of damaged slings	Load failure	Ensure only trained riggers		P3	S3	H	S		P2	S3	M		Nil
26			Improper fixing of slings	Load failure	Ensure only trained riggers		P3	S3	H	S	Conduct training on mechanical material handling	P2	S3	M		Nil
27			Defective crane	Load failure	Ensure third inspection of crane		P3	S3	H	S		P2	S3	M		Nil
28			Poor illumination	Trip, fall	Provide adequate illumination in work area & access (Min. 50 lux)		P3	S3	H	S	Ensure regular illumination inspection	P2	S3	M		Nil
29			Undulated surface for machine	Topple of machine	Ensure machine is fixed on levelled and firm surface to avoid toppling		P3	S3	H	S	Ensure supervision.	P2	S3	M		Nil
30	4	Electrical connection	Uninsulated cables	Electrocution	Use double insulated power cables only	Yes	P3	S3	H	S	Check valid certificate of electrician	P2	S3	M		Nil
31			Bare wires	Electrocution	Use standard industrial plug tops for all electrical connections		P3	S3	H	S		P2	S3	M		Nil
32			Multiple/unsafe power cable joints	Electrocution	Multiple joints should not be allowed on power cables. Use standard male female connector for power cable joint		P3	S3	H	S		P2	S3	M		Nil
33			Unauthorized electrician	Electrocution/wron connections	Ensure authorized electrician		P3	S3	H	S	Check competency certificate of electrician	P2	S3	M		Nil
34			Absence of whether protection for DB	Electrocution	Use only IP 55 type electrical DB's		P3	S3	H	S	Ensure regular temporary structure inspection	P2	S3	M		Nil
35			Poor power cable management	Electrocution	All power cables to be overrouted properly or protect by suitable conduit pipe		P3	S3	H	S	Ensure regular electrical inspection	P2	S3	M		Nil
36	5	Unloading of reinforcement from trailer	Sharp edge	Cut, laceration	Use cut resistant hand gloves	Yes	P3	S3	H	S	Ensure PPE's like Safety helmet, safety shoes, reflective jacket	P2	S3	M		Nil
37			Unauthorized entry in unloading area	Personal injury	Ensure area barricading		P3	S3	H	S	Ensure supervision.	P2	S3	M		Nil
38			Absence of reverse horn for vehicle	Hit by vehicle	Ensure reverse horn for vehicle		P3	S3	H	S	Conduct TBT	P2	S3	M		Nil
39			Absence of helper with vehicle	Hit by vehicle	Ensure helper with vehicle		P3	S3	H	S	Ensure preinspection of crane. Check valid documents of crane	P2	S3	M		Nil
40			Defective crane	Load failure	Ensure third party inspection of crane		P3	S3	H	S	Ensure pre inspection of crane	P2	S3	M		Nil
41			Defective tools & tackles	Load failure	Ensure third party inspection of tools & tackles		P3	S3	H	S	Ensure regular inspection of tools & tackles and provide colour code	P2	S3	M		Nil
42			Improper stacking of steel	Fall of material, injury	Steel to be stacked properly at designaged place on concrete slippers		P3	S3	H	S	Conduct TBT	P2	S3	M		Nil
43			Obstructed access	Trip, fall, injury	Access to be kept free from obstructions		P3	S3	H	S	Ensure regular housekeeping inspection	P2	S3	M		Nil
44	6	Steel shifting manually	Steel shifting without shoulder pad	Shoulder pain	Use shoulder pad while steel shifting manually	Yes	P3	S3	H	S	Conduct TBT	P2	S3	M		Nil
45			Sharp edge	Cut, laceration	Use cut resistant hand gloves		P3	S3	H	S	Ensure PPE's like Safety helmet, safety shoes, reflective jacket	P2	S3	M		Nil
46			Unsafe access	Trip, fall, injury	Provide safe access		P3	S3	H	S	Ensure no materials to be stored in access	P2	S3	M		Nil
47			Damaged handgloves	Cut injury	Ensure workers are using good condition hand gloves. Replace damaged handgloves immediately		P3	S3	H	S	Ensure regular inspection of PPE's	P2	S3	M		Nil
48	7	Bar cutting machine operation	Unauthorised operation	Personal injury	Ensure operators will be experienced and trained		P3	S3	H	S	Display details of authorized operators details with photographs. Ensure work permit	P2	S3	M		Nil
49			Absence of safety guard/ bypassing guard	Caught in between, major injury	Check safety guard before starting steel cutting. Conduct training	Yes	P3	S3	H	S	Conduct training on safe operation of bar cutting machine. Ensure regular inspection of bar cutting machine & display green tag	P2	S3	M		Nil
50			Working in excessive heat or rain	Sun stroke/ Heat stress, illness	Provide proper shed for bending & cutting machine operation		P3	S3	H	S	Provide rest area & arrangement of drinking water. Provide rain coats during rainy season	P2	S3	M		Nil
51			Improper stacking of steel	Fall of material, injury	Steel to be stacked properly at designaged place on concrete slippers		P3	S3	H	S	Ensure regular housekeeping inspection	P2	S3	M		Nil
52			Irregular maintenance of bending machine	Malfunctioning of machine, Caught in between, major injury	Ensure regular preventive maintenance of machine		P3	S3	H	S	Display safety instructions of machine in a language understood by majority of workers	P2	S3	M		Nil
53			Poor housekeeping	Trip, fall, injury	Ensure regular housekeeping in work area & access.		P3	S3	H	S	Ensure regular housekeeping inspection	P2	S3	M		Nil
54			Damaged electrical sockets	Electrocution	Replace damaged sockets immediately		P3	S3	H	S	Ensure regular electrical inspection	P2	S3	M		Nil
55			Working with sharp objects	Cut, laceration	Use cut resistant hand gloves		P3	S3	H	S	Conduct training on PPE	P2	S3	M		Nil
56			Poor illumination	Trip, Fall, injury	Ensure sufficient illumination in work area & access (Min. 50 Lux)		P3	S3	H	S	Carry out regular illumination inspection	P2	S3	M		Nil
57			Power cables without protection	Electrocution	Ensure proper protection for power cables by using conduit pipes or else overrouted at appropriate height.		P3	S3	H	S	Ensure regular electrical inspection	P2	S3	M		Nil
58			Unsafe electrical joints	Electrocution	Use standard male female connector for power cable joints.		P3	S3	H	S	Multiple joints should not be permitted	P2	S3	M		Nil
59			Absence of body earthing for machine	Electrocution	Provide body earthing for machine.		P3	S3	H	S	Carry out regular earthing inspection. Display earthing resistance on earth pit	P2	S3	M		Nil
60			Heavy wind	Fall of temporary structure/flying away of loose materials	Temporary structure should be firmly supported. Loose materials should be secured properly.		P3	S3	H	S	Ensure regular inspection of temporary structure	P2	S3	M		Nil
61			Improper material handling, Awkward posture	Back pain, body sprain, strain	Conduct training on manual material handling		P3	S3	H	S	Use shoulde pads while material shifting	P2	S3	M		Nil
62			Absence of demarcation for steel yard	Hit by long steel, injury	Area demarcation to be done by proper barricading		P3	S3	H	S	Display warning signages to restrict unauthorized entry	P2	S3	M		Nil
63			Flying particle	Eye injury	Wear safety goggle		P3	S3	H	S	Ensure PPE's like Safety helmet, safety shoes, reflective jacket	P2	S3	M		Nil
64			Unsafe access	Trip, fall, injury	Safe access to be provided for steel yard		P3	S3	H	S	Access to be kept obstructions free	P2	S3	M		Nil
65			Improper storage of steel scrap	Trip, fall, injury	Steel scrap to be stored at designated place		P2	S2	M	S	Provide seperate scrap yard	P2	S2	M		Nil
66			Improper size steel for bending	Injury	Ensure detailed schedule of cutting and bending will be displayed on both machines		P3	S3	H	S	isplay safety instructions of machine in a language understood by majority of workers	P2	S3	M		Nil
67	8	Bar bending machine operation	Unauthorised operation	Personal injury	Ensure operators will be experienced and trained	Yes	P3	S3	H	S	Display details of authorized operators details with photographs. Ensure work permit	P2	S3	M		Nil
68			Absence of emergency stop/Emergency stop swich knob not working	Caught in between, major injury	Check functioning of emergency stop before starting steel bending. Conduct training on safe use of bar bending machine		P3	S3	H	S	Ensure regular preventive maintenance	P2	S3	M		Nil
69			Working in excessive heat or rain	Sun stroke/ Heat stress, illness	Provide proper shed for bending & cutting machine operation		P3	S3	H	S	Provide rest area & arrangement of drinking water. Provide rain coats during rainy season	P2	S3	M		Nil
70			Improper stacking of steel	Fall of material, injury	Steel to be stacked properly at designaged place on concrete slippers		P3	S3	H	S	Ensure regular housekeeping inspection	P2	S3	M		Nil
71			Irregular maintenance of bending machine	Malfunctioning of machine, Caught in between, major injury	Ensure regular preventive maintenance of machine		P3	S3	H	S	Display safety instructions of machine in a language understood by majority of workers	P2	S3	M		Nil
72			Poor housekeeping	Trip, fall, injury	Ensure regular housekeeping in work area & access.		P3	S3	H	S	Ensure regular housekeeping inspection	P2	S3	M		Nil
73			Damaged electrical sockets	Electrocution	Replace damaged sockets immediately		P3	S3	H	S	Ensure regular electrical inspection	P2	S3	M	Nil
74			Working with sharp objects	Cut, laceration	Use cut resistant hand gloves		P3	S3	H	S	Conduct training on PPE	P2	S3	M	Nil
75			Poor illumination	Trip, Fall, injury	Ensure sufficient illumination in work area & access (Min. 50 Lux)		P3	S3	H	S	Carry out regular illumination inspection	P2	S3	M	Nil
76			Power cables without protection	Electrocution	Ensure proper protection for power cables by using conduit pipes or else overrouted at appropriate height.		P3	S3	H	S	Ensure regular electrical inspection	P2	S3	M	Nil
77			Unsafe electrical joints	Electrocution	Use standard male female connector for power cable joints.		P3	S3	H	S	Multiple joints should not be permitted	P2	S3	M	Nil
78			Absence of body earthing for machine	Electrocution	Provide body earthing for machine.		P3	S3	H	S	Carry out regular earthing inspection. Display earthing resistance on earth pit	P2	S3	M	Nil
79			Heavy wind	Fall of temporary structure/flying away of loose materials	Temporary structure should be firmly supported. Loose materials should be secured properly.		P3	S3	H	S	Ensure regular inspection of temporary structure	P2	S3	M	Nil
80			Improper material handling, Awkward posture	Back pain, body sprain, strain	Conduct training on manual material handling		P2	S2	M	S	Use shoulde pads while material shifting	P1	S2	L	Nil
81			Absence of demarcation for steel yard	Hit by long steel, injury	Area demarcation to be done by proper barricading		P2	S2	M	S	Display warning signages to restrict unauthorized entry	P1	S2	L	Nil
82			Unsafe access	Trip, fall, injury	Safe access to be provided for steel yard		P2	S2	M	S	Access to be kept obstructions free	P1	S2	L	Nil
83			Improper storage of steel scrap	Trip, fall, injury	Steel scrap to be stored at designated place		P2	S2	M	S	Provide seperate scrap yard	P1	S2	L	Nil
84			Improper size steel for bending	Injury	Ensure to display detailed schedule of cutting and bending on both machines		P2	S2	M	S	Conduct TBT	P1	S2	L	Nil
85	9	Shifting of reinforcement bars to Work at height area Manually	Sharp edged rebar	Cut injury, Fatigue & Eye injury.	Sufficient number of workmen to be allotted to the job. Shoulder pads shall be used for shifting PPE such as Helmets, Hand gloves, & shoe are provided to workmen.	Yes	P2	S2	M	S	1. Area Barricated & allow only authorized persons 2. Conduct training on ma	P1	S2	L	Nil
86			Failure of lifting equipments	Fall of material	SWL with the identification mark needs are marked on lifting gear.		P2	S2	M	S	Activity Should Be Carryed Under Close & Continuous Supevison.	P1	S2	L	Nil
87			Improper access	Fall of person	Ensure secure access.		P3	S4	H	S	All RCCBs to be checked weekly using RCCB check kit & documented. Electrical inspection to be ensured & report sent to All concerned.	P2	S4	L	Nil
88	10	Reinforcement shifting at work location by tower crane	Improper fixing of sling	Fall of material	Ensure trained rigger for fixing load	Yes	P3	S3	H	S	Conduct training for rigger Obtain work permit	P2	S3	M	Nil
89			Unauthorized operator for tower crane	Load failure	Ensure competent & experienced crane operator		P3	S3	H	S	Check competency certificate of tower crane operator	P2	S3	M	Nil
90			Load lifting without guide rope	Swinging of load, hit by load, injury	Provide both side guide rope		P3	S3	H	S	Conduct training on mechanical material handling	P2	S3	M	Nil
91			Improper signals or too many signals	Hit by load	Deploy only trained & experienced signalman Ensure nobody should be stand below load		P3	S3	H	S	Conduct training for signalman	P2	S3	M	Nil
92			Defective tools & tackles	Load failure	1. Only thirtd party inspected tools & tackles to be used at site 2. Ensure regular inspection of tools & tackles & provide colour code		P3	S3	H	S	Ensure pre inspectionof tools & tackles	P2	S3	M	Nil
93	11	Reinforcement fixing work at ground level	Use of sharp tools /contact with sharp edge	Cut injury	Ensure use of handgloves	Yes	P2	S2	M	S	Ensure that only trained workers involved in the work.	P1	S2	L	Nil
94			Insufficient illumination	Personal injury	Ensure adequate illumination (Min. 50 Lux)		P2	S2	M	S	Ensure regular inspection of illumination	P1	S2	L	Nil
95			Unsafe access	Slip, trip, fall	Ensure safe access		P2	S2	M	S	Ensure regular housekeeping in work area & access	P1	S2	L	Nil
96	12	Reinforcement fixing work above 1.8 mtr height	Use of sharp tools /contact with sharp edge	Cut injury	Ensure use of handgloves	Yes	P2	S2	M	S	Ensure that only trained workers involved in the work.	P1	S2	L	Nil
97			Unsafe scaffolding / Platform	Falling from height, major injury	1. Ensure inspection of scaffolds by work in charge before work start. 2. Ensure platform is secured properly		P3	S3	H	S	1. Ensure authorised workers will be working on scaffold 2. Ensure scaffold tag 3. Ensure work permit	P2	S3	M	Nil
98			No use of safety harness / PPE's	Falling from height, major injury	Ensure use of full body safety harness by workers.		P3	S3	H	S	Conduct height work training	P2	S3	M	Nil
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