RailCore IIZL BOM
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Item NamePriceQtyTotalLinkNotes
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FRAME COMPONENTS
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HDPE Side Panels$1001$100.00
https://www.kraegar.com/product-page/copy-of-railcoreii-side-panel-set-zl-option
DXF's available from the Fusion 360 CAD Design: http://a360.co/2z30VXH
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15x15x (Misumi HFS3-1515-390 )$2.023$6.06https://us.misumi-ec.com/Misumi pre-cut (2 for the standard build, 3 for the ZL Build)
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15x15x (Misumi HFS3-1515-370 )$1.924$7.68https://us.misumi-ec.com/Misumi pre-cut (Horizontal Y)
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15x15x (Misumi HFS3-1515-360 )$1.874$7.48https://us.misumi-ec.com/Misumi pre-cut (Corner Uprights)
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15x15x (Misumi HFS3-1515-400 )$2.084$8.32https://us.misumi-ec.com/Misumi pre-cut (Horizontal X)
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15x15 Corners (8)$16.251$16.25https://amzn.to/2O44HH24 Spare corners after ordering$145.79
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MOTION COMPONENTS
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400mm TR8*4 leadscrew$9.503$28.50
https://www.robotdigg.com/product/1089/SUS304-Tr8*2-or-Tr8*4-Lead-Screw
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TR8*4 anti-backlash nut (B-ABN84)$3.003$9.00
https://www.robotdigg.com/product/1248/Tr8-lead-screw-anti-backlash-nut-made-of-Brass
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5mm to 8mm Coupling$4.953$14.85
http://www.zyltech.com/flexible-plum-coupler-shaft-various-combinations-from-5mm-to-12-7mm/
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350mm MGN12H + carriage$30.996$185.94https://amzn.to/2oTJnsJMGN 12H-L350MM
Alternate Rail Source: http://www.ebay.com/itm/MGN12H-Linear-Sliding-Guide-Block-250-300-350-400-450-500-550mm-CNC-3D-Printer-/152236837331
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16 tooth 5mm bore GT2 Pulley$3.992$7.98
https://www.smw3d.com/gt-pulleys-gt2-and-gt3/
For X/Y/Z steppers (Only 2 needed for the ZL Build)
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Gt2 smooth idlers (3) 5mm ID$7.991$7.99https://amzn.to/2NCJ3g81 packs of 5; 2 spares
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Gt2 20 tooth idlers (7) 5mm ID$8.992$17.98https://amzn.to/2Nyq1HBfor corexy motion gear. 2 packs of 5, 3 spares
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5mm I.D. x 6mm O.D. x 0.40mm Shim$13.241$13.24http://a.co/d/iwfOrDoFor shimming the bearings - not required, but recommended
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GT2 Belt (5m)$9.171$9.17https://amzn.to/2QjJiebX/Y Motion belts
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HARDWARE
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Threaded Inserts M3 x 0.5$7.461$7.46http://a.co/aEc8L87Brass inserts, tons of spares
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Threaded Inserts M5 x 0.8$8.751$8.75http://a.co/5UQBOSYBrass inserts, tons of spares
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M3 x 6mm button head bolts$0.0530$1.50
http://www.boltdepot.com:80/AddToCart.aspx?qty7218=30
May be needed for thinner rails. Includes spares
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M3 x 8mm Button Head Bolts (100)$3.101$3.10
http://www.boltdepot.com:80/AddToCart.aspx?qty7219=100
For the corner cubes, and for mounting the steppers (bag of 100, includes spares)
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M3 x 10mm button head bolts (100)$3.251$3.25
http://www.boltdepot.com:80/AddToCart.aspx?qty7220=100
For attaching motor mounts to the frame (need 56, cheaper by the bag)
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M3 x 12mm button head bolts$0.0720$1.40
http://www.boltdepot.com:80/AddToCart.aspx?qty7221=20
For securing the Z-Yokes (12), electronics (4), Y rail (2) + extras (they're handy to have a few around)
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M3 x 16mm button head bolts$0.0832$2.56
http://www.boltdepot.com:80/AddToCart.aspx?qty7222=18
For attaching the leadscrews, securing the Y rail
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M3 x 20mm button head bolts$0.088$0.64
http://www.boltdepot.com:80/AddToCart.aspx?qty7223=8
For attaching your controller
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M3 x 30 button head bolts$0.124$0.48
http://www.boltdepot.com:80/AddToCart.aspx?qty15292=4
For attaching the hotend & lower tensioner
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M3 x 10mm Hex head Bolts (100)$5.651$5.65
http://www.boltdepot.com:80/AddToCart.aspx?qty11100=100
For bolting the sides & bottom to the rails (Need 74, cheaper to order 100)
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M3 x 16mm hex bolts (100)$7.701$7.70
http://www.boltdepot.com:80/AddToCart.aspx?qty11102=100
For attaching the z-axis (can order 54, 46 spares for $1 more)
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M3 x 35mm socket flat head bolts$0.093$0.27
http://www.boltdepot.com:80/AddToCart.aspx?qty17990=3
For attaching the bed to the carrier
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3mm x 45mm socket cap bolts$0.184$0.72
http://www.boltdepot.com:80/AddToCart.aspx?qty6388=4
For the belt retainer clips
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3mm x 0.5 nuts (100)$1.802$3.60
http://www.boltdepot.com:80/AddToCart.aspx?qty4773=200
For bolting the rails to the frame, motor mounts to the frame (cheaper to order 100 and have spares)
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3mm lock nuts (100)$3.192$6.38
http://www.boltdepot.com:80/AddToCart.aspx?qty4792=200
For bolting the sides & bottom to the rails (cheaper to order by boxes of 100)
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M3 washers (100)$1.101$1.10
http://www.boltdepot.com:80/AddToCart.aspx?qty4513=100
Buy lots of washers, they're cheaper in boxes of 100
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M3 Fender washers0.059$0.45
http://www.boltdepot.com:80/AddToCart.aspx?qty7319=9
For the bed & PSU
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M5x50mm Cap Head Screws$0.407$2.80
http://www.boltdepot.com:80/AddToCart.aspx?qty6453=7
Be sure to order the socket cap head, these are partially threaded for the idlersNot needed if using the aluminum idler mounts & X carriages
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M5 steel nylock nuts$0.078$0.56
http://www.boltdepot.com:80/AddToCart.aspx?qty4794=8
For the M5 bolts on the idlers - be sure to get nylon lock nuts
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M5 washers$0.0517$0.85
http://www.boltdepot.com:80/AddToCart.aspx?qty4515=17
For between the idlers
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M2 x 12mm bolts$0.136$0.78
http://www.boltdepot.com:80/AddToCart.aspx?qty6366=6
For the endstop switches & mini IR probe
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M2 Nuts$0.056$0.30
http://www.boltdepot.com:80/AddToCart.aspx?qty7362=6
For the endstop switches & mini IR probe$60.30
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Nylon Spacers (3)In progress, just some 3/8" ID nylon washers from the hardware store.
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ELECTRONICS
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24v 500w PSU$34.951$34.95http://a.co/4Twjl4xABI 500W Weatherproof LED PSU
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Power Switch$14.051$14.05https://amzn.to/2QjYNTy10A 250v Power switch and socket, order a fuse to match.
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0.9 degree NEMA 17$23.955$119.75https://amzn.to/2x11KQZXYZ steppers (A decent torque 1.8 can be substitued for the Z)
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Mini IR probe$24.991$24.99
https://www.filastruder.com/collections/electronics/products/mini-differential-ir-height-sensor
Z-Probe - bltouch also supported
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50mm Layer fan$7.371$7.37https://amzn.to/2CHW9nO
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Bed heater 240mm x 240mm silicone pad
$49.801$49.80http://www.ebay.com/itm/281442503025
Optionally you can use a 120v version with an SSR, but the recommended PSU can power this directly
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Extruder Stepper$14.251$14.25
https://www.omc-stepperonline.com/hybrid-stepper-motor/nema-17-bipolar-09deg-36ncm-51ozin-09a-54v-42x42x40mm-4-wires-17hm15-0904s.html?mfp=17-step-angle%5B0.9%5D%2C16-bipolar-unipolar%5BBipolar%5D
E3D alternative: https://www.filastruder.com/collections/electronics/products/nema17-stepper-motor
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Duet Wifi$169.991$169.99
https://www.filastruder.com/collections/electronics/products/duet-wifi
Can substitute your controller of choice, 32bit recommended with 0.9 steppers
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Duex5$104.991$104.99
https://www.filastruder.com/collections/electronics/products/duex2-and-duex-5-expansion-board?variant=33002158927
Can use a Duex2, but recommend a Duex5 for greater flexibility down the road
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Bed Thermistor (100K 3950 with lead)$0.991$0.99https://www.smw3d.com/thermistors/Select 100K 3950 with lead thermistor
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Endstop switches$1.532$3.06
https://www.mouser.com/ProductDetail/Omron-Electronics/D2F-01F?qs=0w99tykdtPLhoVh2lktm%252bQ%3D%3D
OMRON D2F-01F Micro Switch Microswitch SPDT Subminiature
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40mm Electronics Enclosure Fans2$0.00
Optional, any 24v, 40mm fan is fine. I haven't installed one yet and have not had heat issues
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4 conductor wire, 20m$10.961$10.96https://amzn.to/2QjZ2xWAny 22 gauge wire is fine if you have some already$555.15
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HOTEND, BED, ETC
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E3D V6 (24V)$69.991$69.99
https://www.filastruder.com/products/all-metal-e3d-v6-hotend?variant=1236046388
Be sure to order the 24v version, universal with bowden
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E3D Titan$64.991$64.99
https://www.filastruder.com/collections/titanextruder/products/e3d-titan-extruder
Order the "Standard" version
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E3D Bowden Coupler$7.991$7.99
https://www.filastruder.com/collections/e3d-spare-parts-and-accessories/products/bowden-couplings-all-types?variant=21286000324
Be sure to select "1.75mm" and "Groovemount"
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LokBuild 12x12 Print surface$25.001$25.00https://amzn.to/2oXcg7wThis is optional, any print surface in a 250mm^2 or 10x10 works. Printinz, PEI, boro etc.
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250ZL Aluminum Bed$40.001$40.00713Maker.comDXF's can be pulled out of the Fusion 360 Model
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1/4 Flat washers$5.401$5.40https://amzn.to/2x4a2XzFor between the yoke & the bed$213.37
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Total$1,269.26
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Optional Components
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PanelDue (5" with pre-made cable)$94.991$94.99
https://www.filastruder.com/collections/electronics/products/paneldue?variant=35407854479
Optional, but recommended
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Aluminum Idler Carriers$201$20.00713maker.com
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Aluminum X/Y Stepper Mounts$201$20.00713maker.com
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Aluminum X carriages$401$40
http://www.mandalaroseworks.com/product/railcore
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5mm shoulder bolt, 10mm shoulder$2.702$5.40https://www.mcmaster.com/#90265A129Required for the aluminum Idler mounts
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5mm shoulder bolt, 20mm shoulder$4.594$18.36https://www.mcmaster.com/#90265A133Required for the aluminum Idler mounts (order 4 if getting the aluminum X carriages)
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