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pagenotenoted byexamples
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1601/2" roundover on galley flat (see p. 259) can be done with router before gutter riser is installed.jb
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152A fine tooth plywood blade for a trim saw quickly dulled on the fiberglass and epoxy. Use something more durable (carbide tips)jb
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43Manual recommends putting tape on mold. This should be more than a recommendation - a requirement.jb
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118-150Many builders have reported problems with the doors flexing and have recommended installing the door stiffeners and additional fiberglass on the interior of the doors before they are cut out.jb
http://teardropforum.com/forums/topic/bobs-tips-and-tricks/#post-961, http://teardropforum.com/forums/topic/question-about-the-doors/
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-85Many builders have reported problems with the galley hatch flexing. Supplemental stiffeners and fiberglass on the interior must be installed before the galley flat is installed.jb
http://teardropforum.com/forums/topic/galley-hatch/
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-85If any part of the shell is to be bleached, care must be taken to seal any interior holes and surface perimeter with epoxy to prevent bleach from penetrating and bleaching the inside surface (if it is to be left visible). If you are bleaching the exterior of the galley section, seal holes inside galley before you install galley flat.jb
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-100Route 1/2" roundover on buttblock (p. 194) before attaching to bottom paneljb
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158Cut hatch hole to the inside of the marked area to provide some extra support for hatch. When cut at the center line, the hatch is barely supported with less than 1/16" on each edge. See note for p. 176.jb, Bob D.
http://teardropforum.com/forums/topic/bobs-tips-and-tricks/#post-965
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176Be careful to not remove too much material when beveling the edges of the hatch bezel. If you remove too much, it can make the bezel too small to rest stably around the hatch opening in the shell. See note for p. 158.jb
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226Install shelf (p. 229) before installing door sillsDeepwoods
http://teardropforum.com/forums/topic/tip-install-the-cabin-shelf-before-the-door-sills/
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229Install shelf before flipping camper upright. This will make filet and fiberglass tape reinforcement easier.jb
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Install hinges before cutting out doors and galley hatch. "make couple of inches long cuts in the hinge areas, install hinges, to ensure best orientation and alignment, then finish cutting out the doors/hatch."Daniel
http://teardropforum.com/forums/topic/what-would-you-do-different/#post-3713
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generala list and thread of tips and tricksBob D.
http://teardropforum.com/forums/topic/bobs-tips-and-tricks/
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213Before installing drip catch, open up hinge mortises (see p. 238)jb
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