ABCDEFGHIJKLMNOPQRSTUVWXYZ
1
2
QUALITY CONTROL PROCES CHART
3
4
CORE TEAM SignRev. NO Date Description
5
Doc. No
: PNI / QA / QCPC / 01 / X11
0Original
6
Issued date
7
8
PROCESCONTROL POINTMACHINE /FREQSAMPLERESPPICDOC.NO DOCACTION OF
9
NAMEINSPECTIONSTANDARTOOLSABNORMAL
10
I. MATERIAL1. FILM BENING
11
1.1 PanjangBerdasarkan COA-Setiap Kedatangan10% dari kedatanganQC HeadQC IncomingCheck Sheet IncomingPNI-FR-QC001/Rev.03Claim ke Supplier
12
1.2 Lebar± 2 mm-
13
1.3 ThicknessList Standar Incoming MaterialThicknes tester
14
1.4 BeratBerdasarkan COA-
15
1.5 PackingList Standar Incoming MaterialVisual
16
1.6 COAList Standar Incoming Material-
17
1.7 Label PASSList Standar Incoming Material-
18
1.8 TreatmentBerdasarkan COA-
19
1.9 MSDS/Food GradeList Standar Incoming Material-
20
2. FILM METALIZING
21
2.1 PanjangBerdasarkan COA-Setiap Kedatangan10% dari kedatangan
22
2.2 Lebar± 2 mm-
23
2.3 ThicknessList Standar Incoming MaterialThicknes tester
24
2.4 BeratBerdasarkan COA-
25
2.5 PackingList Standar Incoming MaterialVisual
26
2.6 COAList Standar Incoming Material-
27
2.7 Label PASSList Standar Incoming Material-
28
2.8 TreatmentBerdasarkan COA-
29
2.9 MSDS/Food GradeList Standar Incoming Material-
30
2.10 PinholeList Standar Incoming MaterialVisual
31
2.11 StarwindowList Standar Incoming MaterialVisual
32
3. Tinta
33
3.1 COAList Standar Incoming Material-Setiap Kedatangan1 pail/kedatangan
34
3.2 Viskositas± 5 secondZhan Cup
35
3.3 ColorList Standar Incoming MaterialVisual
36
3.4 PackingList Standar Incoming MaterialVisual
37
4. Paper Core
38
4.1 COAList Standar Incoming MaterialVisual Setiap Kedatangan1 pcs/kedatangan
39
4.2 PackingList Standar Incoming MaterialVisual
40
5. SOLVEN
41
5.1 COAList Standar Incoming MaterialVisual Setiap Kedatangan1 drum/kedatangan
42
5.2 PackingList Standar Incoming MaterialVisual
43
6. ADHESIVE
44
6.1 COAList Standar Incoming MaterialVisual Setiap Kedatangan1 drum/kedatangan
45
6.2 PackingList Standar Incoming MaterialVisual
46
7. BIJI PLASTIK
47
7.1 TypeBerdasarkan COAVisualSetiap Kedatangan1 zak/kedatangan
48
7.2 COABerdasarkan COAVisual
49
7.3 PackingList Standar Incoming MaterialVisual
50
II. PRINTING1 FILM
51
1.1 Lebar filmSesuai SPKMeteranAwal Proses100%QC HeadQC PrintingFirst Setting ProductPNI-FR-QC002-001/Rev 001Claim ke Supplier
52
1.2 Tebal filmSesuai SPKThicknes tester
53
1.3 Jenis FilmSesuai SPK-
54
1.4 Posisi TreatmentBerdasarkan COACorona Pen
55
1.5 Gulungan rollRata/Tdk kendorVisual
56
2. DESIGN
57
2.1 ColorSesuai STD WarnaVisualAwal Proses100%First Setting ProductPNI-FR-QC002-001/Rev 001Revisi Design
58
2.2 DesignSesuai STD Warna
59
2.3 AppearanceTidak Blushing
60
Tidak Missprint
61
Tidak Blobor
62
Gulungan tidak merosot
63
2.4 ExpiredSesuai STD Warna
64
2.5 Arah GulunganSesuai SPK
65
2.6 TreatmentBerdasarkan COA
66
2.7 ThicknessSesuai SPKThicknes tester
67
3. TINTA
68
3.1 TypeSesuai STD WarnaVisualAwal Proses100%Data Viskosity TintaPNI-FR-QC02-009Claim ke Supplier
69
3.2 Jumlah ColorSesuai STD WarnaVisual
70
3.3 Komposisi Sesuai STD WarnaVisual
71
3.4 Urutan WarnaSesuai STD WarnaVisual
72
3.5 Viscositas TintaList Standar Measuring ProductZhan Cup 3 Setiap 30 menit
73
4. FG ROLL PRINTING
74
4.1 DesignSesuai STD WarnaVisualSetiap rol turun50% Roll JumboPrinting Check SheetPNI-FR-QC02-002Rework
75
4.2 ColorSesuai STD WarnaVisual
76
4.3 Bonding tintaMax 50 % Tinta yang tertarikCelotape
77
4.4 SimetrisRegister membentuk 1 warna Visual
78
4.5 AppearanceTidak ada garisVisual
79
Tidak BloborVisual
80
Tidak MissprintVisual
81
III. DRY LAMI1. BAHAN LAPIS
82
1.1 Jenis filmSesuai SPKVisualAwal Proses100%QC HeadQC LaminationQC Process ChecksheetPNI-FR-QC02-003/Rev 003Claim ke Supplier
83
1.2 IdentitasSesuai SPK
84
1.3 TypeSesuai SPK
85
1.4 SizeSesuai SPK
86
2. FG ROLL DRY LAMINATION
87
2.1 ThicknessList Standar Measuring ProductThicknes testerSetiap rol turun50% Roll JumboQC Process ChecksheetPNI-FR-QC02-003/Rev 003Rework
88
2.2 Bonding STRList Standar Measuring ProductBonding tester
89
2.3 Sealing STRList Standar Measuring ProductSealing tester
90
2.4 DCWList Standar Measuring ProductTimbangan
91
2.5 AppearanceTidak ScratchVisual
92
Tidak BubbleVisual
93
IV. EXTRU LAMI1. BAHAN LAPIS
94
1.1 Jenis filmSesuai SPKVisualAwal Proses100%QC HeadQC ExtrutionQC Process ChecksheetPNI-FR-QC02-003/Rev 003Claim ke Supplier
95
1.2 IdentitasSesuai SPK
96
1.3 TypeSesuai SPK
97
1.4 SizeSesuai SPK
98
2. RESIN
99
2.1 JenisSesuai SPKVisualAwal Proses100%QC Process ChecksheetPNI-FR-QC02-003/Rev 003Rework
100
2.2 TypeSesuai SPK