RailCore II 300ZL BOM
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Item NamePriceQtyTotalLinkNotes
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FRAME COMPONENTS
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HDPE Side Panels$1201$120.00
https://www.projectr3d.com/products/side-panel-set
DXFs available from the Fusion 360 CAD Design: http://a360.co/2BZLzTA
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15x15x445 (Misumi HFS3-1515-445 )$2.313$6.93https://us.misumi-ec.com/Misumi pre-cut (2 for the standard build, 3 for the ZL Build)
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15x15x425 (Misumi HFS3-1515-425 )$2.214$8.84https://us.misumi-ec.com/Misumi pre-cut (Horizontal Y)
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15x15x415 (Misumi HFS3-1515-415 )$2.154$8.60https://us.misumi-ec.com/Misumi pre-cut (Corner Uprights)
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15x15x460 (Misumi HFS3-1515-460 )$2.394$9.56https://us.misumi-ec.com/Misumi pre-cut (Horizontal X)
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15x15 Corners (8)$16.251$16.25https://amzn.to/2y9ahlo4 Spare corners after ordering$170.18
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MOTION COMPONENTS
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400mm TR8*2 leadscrew$16.953$50.85
http://www.zyltech.com/8mm-t8x2-lead-screw-trapezoidal-acme-w-small-delrin-anti-backlash-nut-kit-custom-length-up-to-1000mm/
Switched to TR8*2's - requires a different Z steps/mm but Zyltech is a more consistent supplier
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400mm MGN12H + carriage$29.996$179.94https://amzn.to/2IMRUXo
MGN 12H-L400MM old link: http://www.ebay.com/itm/MGN12H-Linear-Sliding-Guide-Block-250-300-350-400-450-500-550mm-CNC-3D-Printer-/152236837331
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16 tooth 5mm bore GT2 Pulley$3.992$7.98
https://www.smw3d.com/gt-pulleys-gt2-and-gt3/
For X/Y/Z steppers (Only 2 needed for the ZL Build)
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Gt2 smooth idlers (2) 5mm ID$7.991$7.99https://amzn.to/2Ryn09g1 packs of 5; 2 spares
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Gt2 20 tooth idlers (6) 5mm ID$8.992$17.98https://amzn.to/2A0PWAhfor corexy motion gear. 2 packs of 5, 3 spares
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5mm I.D. x 6mm O.D. x 0.40mm Shim$9.991$9.99
https://www.filastruder.com/products/shims-for-shoulder-screws
For shimming the bearings
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GT2 Belt (5m)$9.171$9.17http://a.co/d/3cVlE5mX/Y Motion belts (4400mm total, 2200mm per side)
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5mm to 8mm Coupling$4.953$14.85
http://www.zyltech.com/flexible-plum-coupler-shaft-various-combinations-from-5mm-to-12-7mm/
Specify 5mm/8mm$298.75
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HARDWARE
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Threaded Inserts M3 x 0.5 (5mm OD)$7.461$7.46https://amzn.to/2QyLY78Brass inserts, tons of spares
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Threaded Inserts M5 x 0.8$8.751$8.75https://amzn.to/2A0V0ogBrass inserts, tons of spares
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M3 x 6mm button head bolts$0.0530$1.50
http://www.boltdepot.com:80/AddToCart.aspx?qty7218=30
May be needed for thinner rails. Includes spares
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M3 x 8mm Button Head Bolts (100)$3.101$3.10
http://www.boltdepot.com:80/AddToCart.aspx?qty7219=100
For the corner cubes, and for mounting the steppers (bag of 100, includes spares)
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M3 x 10mm button head bolts (100)$3.251$3.25
http://www.boltdepot.com:80/AddToCart.aspx?qty7220=100
For attaching motor mounts to the frame (need 56, cheaper by the bag)
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M3 x 12mm button head bolts$0.0720$1.40
http://www.boltdepot.com:80/AddToCart.aspx?qty7221=20
For securing the Z-Yokes (12), electronics (4), Y rail (2) + extras (they're handy to have a few around)
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M3 x 16mm button head bolts$0.0832$2.56
http://www.boltdepot.com:80/AddToCart.aspx?qty7222=32
For attaching the leadscrews, securing the Y rail, electronics box sides, power switch
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M3 x 20mm button head bolts$0.0812$0.96
http://www.boltdepot.com:80/AddToCart.aspx?qty7223=8
For attaching your controller and Duex5
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M3 x 30 button head bolts$0.124$0.48
http://www.boltdepot.com:80/AddToCart.aspx?qty15292=4
For attaching the hotend & lower tensioner
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M3 x 10mm Hex head Bolts (100)$5.651$5.65
http://www.boltdepot.com:80/AddToCart.aspx?qty11100=100
For bolting the sides & bottom to the rails (Need 74, cheaper to order 100)
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M3 x 16mm hex bolts (100)$7.701$7.70
http://www.boltdepot.com:80/AddToCart.aspx?qty11102=100
For attaching the z-axis (can order 54, 46 spares for $1 more)
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3mm x 45mm socket cap bolts$0.184$0.72
http://www.boltdepot.com:80/AddToCart.aspx?qty6388=4
For the belt retainer clips
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3mm x 0.5 nuts (100)$1.802$3.60
http://www.boltdepot.com:80/AddToCart.aspx?qty4773=200
For bolting the rails to the frame, motor mounts to the frame (cheaper to order 100 and have spares)
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3mm lock nuts (100)$3.192$6.38
http://www.boltdepot.com:80/AddToCart.aspx?qty4792=200
For bolting the sides & bottom to the rails (cheaper to order by boxes of 100)
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M3 washers (100)$1.101$1.10
http://www.boltdepot.com:80/AddToCart.aspx?qty4513=100
Buy lots of washers, they're cheaper in boxes of 100
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M3 Fender washers0.059$0.45
http://www.boltdepot.com:80/AddToCart.aspx?qty7319=9
For the bed & PSU
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M4 x 12mm Button Head Bolts$0.094$0.36
http://www.boltdepot.com:80/AddToCart.aspx?qty6624=4
For mounting the PSU
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M4 Washers$0.054$0.20
http://www.boltdepot.com:80/AddToCart.aspx?qty4774=4
For mounting the PSU
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M4 Nuts$0.054$0.20
http://www.boltdepot.com:80/AddToCart.aspx?qty4514=9
For mounting the PSU
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M5x50mm Cap Head Screws$0.407$2.80
http://www.boltdepot.com:80/AddToCart.aspx?qty6453=7
Be sure to order the socket cap head, these are partially threaded for the idlersNot needed if using the aluminum idler mounts & X carriages
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M5 steel nylock nuts$0.078$0.56
http://www.boltdepot.com:80/AddToCart.aspx?qty4794=8
For the M5 bolts on the idlers - be sure to get nylon lock nuts
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M5 washers$0.0517$0.85
http://www.boltdepot.com:80/AddToCart.aspx?qty4515=17
For between the idlers
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M2 x 12mm bolts$0.136$0.78
http://www.boltdepot.com:80/AddToCart.aspx?qty6366=6
For the endstop switches & mini IR probe
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M2 Nuts$0.056$0.30
http://www.boltdepot.com:80/AddToCart.aspx?qty7362=6
For the endstop switches & mini IR probe$61.11
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ELECTRONICS
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24v PSU 350w PSU (needs to be 200w or greater with AC bed)
$29.901$29.90
https://www.arrow.com/en/products/lrs-350-24/mean-well-enterprises
Any 24v PSU > 200W works with the AC bed.
Alternate Source: http://a.co/d/0WK2y7E
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Power Switch If using panels from the origina F360 archive$14.051$14.05https://amzn.to/2RDaCVp10A 250v Power switch and socket, order a fuse to match.
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Power switch If using panels from Project R3d or 713 (Kit panels)
$9.801$9.80
https://www.digikey.com/product-detail/en/bulgin/BVB01-Z0000-01/708-2400-ND/3961584
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NEMA 17 steppers for x/y/z/e$89.991$89.99
https://www.filastruder.com/products/ldo-stepper-motor-set-for-railcore-ii-300zl-zlt?_pos=2&_sid=cab92960d&_ss=r&variant=17989593104455
Kit contains all 6 steppers needed
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Mini IR probe$24.991$24.99
https://www.filastruder.com/collections/electronics/products/mini-differential-ir-height-sensor
Z-Probe, BLTouch or Piezo is also an option
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50mm Layer fan$7.371$7.37https://amzn.to/2RCHde7
Alternative fan, better quality: https://www.mouser.com/ProductDetail/Delta-Electronics/BFB0524HH?qs=%2FW4LtXOBxKsCMjEwJ8%252b7sw%3D%3D
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Bed heater 300mm x 300mm AC silicone pad$69.991$69.99https://amzn.to/2C5mQRC
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SSR$20.731$20.73
https://www.digikey.com/product-detail/en/panasonic-electric-works/AQA211VL/255-2977-ND/2364682
Altnernate Crydom SSR: https://www.digikey.com/product-detail/en/crydom-co/CSW2410/CC1972-ND/751919
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Duet Wifi$169.991$169.99
https://www.filastruder.com/collections/electronics/products/duet-wifi
Can substitute your controller of choice, 32bit recommended with 0.9 steppers
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Duex5$104.991$104.99
https://www.filastruder.com/collections/electronics/products/duex2-and-duex-5-expansion-board?variant=33002158927
Can use a Duex2, but recommend a Duex5 for greater flexibility down the road
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Bed Thermistor (100K 3950 with lead)$0.991$0.99
https://www.amazon.com/Happisland-Thermistor-Wiring-Printer-Heatbed/dp/B01N4KY6TR
Select 100K 3950 with lead thermistor
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Endstop switches$1.532$3.06
https://www.mouser.com/ProductDetail/Omron-Electronics/D2F-01F?qs=0w99tykdtPLhoVh2lktm%252bQ%3D%3D
OMRON D2F-01F Micro Switch Microswitch SPDT Subminiature
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40mm Electronics Enclosure Fans2$0.00
Optional, any 24v, 40mm fan is fine. I haven't installed one yet and have not had heat issues
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4 conductor wire, 25ft$19.981$19.98
https://www.amazon.com/gp/product/B07PMS5KGX/
Any 22 gauge wire is fine if you have some already, round casing alternative: http://a.co/d/gVUvmuC
$565.83
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HOTEND, BED, ETC
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E3D V6 (24V)$69.991$69.99
https://www.filastruder.com/products/all-metal-e3d-v6-hotend?variant=1236046388
Be sure to order the 24v version, universal with bowden
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Extruder Option 1 - E3D Titan$64.991$64.99
https://www.filastruder.com/collections/titanextruder/products/e3d-titan-extruder
Order the "Standard" versionChoose one extruder -
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Extruder Option 2 - Bondtech BMG$80.001
https://www.filastruder.com/collections/bondtech/products/bondtech-bmg-extruder
Order the "Standard" version
The BMG requires the BMG mount, not the titan mount.
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E3D Bowden Coupler$7.991$7.99
https://www.filastruder.com/collections/e3d-spare-parts-and-accessories/products/bowden-couplings-all-types?variant=21286000324
Be sure to select "1.75mm" and "Groovemount"
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LokBuild 12x12 Print surface$25.001$25.00https://amzn.to/2oXcg7wThis is optional, any print surface in a 250mm^2 or 10x10 works. Printinz, PEI, boro etc.
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340mmx 325mm Aluminum Bed for ZL (300x300 usable)60160713maker.comDXF's can be pulled out of the Fusion 360 Model
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1/4 Flat washers$5.401$5.40https://amzn.to/2x4a2XzFor between the yoke & the bed$233.37
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Total$1,323.84
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Optional Components - The aluminum Stepper mounts, idler carriers, and X carriages are strongly recommended
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PanelDue 5i (5" with pre-made cable)$89.991$89.99
https://www.filastruder.com/products/paneldue-5i?variant=12524929876039
Optional, but recommended
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Aluminum Idler Carriers$201$20.00713maker.com
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Aluminum X/Y Stepper Mounts$201$20.00713maker.com
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Aluminum X carriages$401$40
http://www.mandalaroseworks.com/product/railcore
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Aluminum Z-Yokes$75.001$75.00
http://www.mandalaroseworks.com/product/railcore
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5mm shoulder bolt, 10mm shoulder$1.992$3.98
https://www.filastruder.com/products/shoulder-screws-bolts?variant=16712533835847
Required for the aluminum Idler mounts (if using the e3d idlers get 12mm)
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5mm shoulder bolt, 20mm shoulder$1.994$7.96
https://www.filastruder.com/products/shoulder-screws-bolts?variant=16712533868615
2 Required for the aluminum Idler mounts, 2 required for the aluminum X carriages (if using the e3d idlers get 25mm)
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Optional - Wire wrap sleeve
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1/8" split loom sleevehttp://a.co/d/clnRLe0
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1/2" split loom sleeve http://a.co/d/2alpc3l
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1/4" split loom sleeve http://a.co/d/ahTHse2
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