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TPM SPECIAL AWARD ASSESSMENT
KAIZEN / IMPROVEMENT PLAN
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Company Name:PT. Sanghiang Perkasa - Kalbe Nutritionals
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Plant:PT. Sanghiang Perkasa - Kalbe Nutritionals
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TPM 1st Stage Assessment Date:July 9th, 2025
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TPM 2nd Stage Assessment Date:January 19th, 2026
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NOKAIZEN/IMPROVEMENT ITEMACTIVITY PLANRESPONSIBLE/ PICDUE DATESTATUSPERSENTASEEVIDENCETPM ACTIVITY REPORT
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11. It is recommended that all abbreviations be compiled into a single index placed at the end of the Activity Book, so they can be easily referenced.
2. There are some spelling and typing errors in the English content of the TPM Book.
Make sure all dedicated glossary, slide number, book page, spelling and grammarAll PillarOct-25Closed100,00%Page 291, 292, 293
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2Mapping KPI (Key Performance Indicators), KAI (Key Activity Indicators), etc.Highlight explanation of performance indicator pyramid (KPI, KAI, etc.)Yuswa
(TPM Promotion)
Oct-25Closed100,00%
Page 20
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3Company Needs clarificationAdd an explanation of the Company needsYuswa
(TPM Promotion)
Oct-25Closed100,00%
Page 16 & 17
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4Enhance lost tree analysis to elaborate and locate bottleneck processAdd the detail breakdown of the loss tree mappingVerdiana
(FI Pillar)
Oct-25Closed100,00%Page 40 & 41
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5Genba / Quick Win rundown summaryCreate a summary of activities before proceeding to Genba / Quick WinVerdiana
(FI Pillar)
Oct-25Closed100,00%Page 45
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6AM responsibilities in achieving zero breakdown (basic condition)Explanation of AM responsibilities in achieving zero breakdown (basic condition)Agung Joko
(AM Pillar)
Oct-25Closed100,00%Page 80 & 81
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7MTBF (Mean Time Between Failure) explanationRedefine MTBF structureCahyo
(PM Pillar)
Oct-25Closed100,00%Page 112 & 113
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8Breakdown matrix of machines Provide breakdown matrix each lineCahyo
(PM Pillar)
Oct-25Closed100,00%Page 130
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9Zero defect line mappingAdd zero defect line performanceSri Rejeki
(QM Pillar)
Oct-25Closed100,00%Page 148 & 149
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10Timeline or master schedule used for planning new product launchesExplanation new product launchSukaryadi
(EM Pillar)
Oct-25Closed100,00%Page 180
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11Robotic explanationAdd an explanation of RoboticSukaryadi
(EM Pillar)
Oct-25Closed100,00%Page 187
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12Reason explanation for the increasing accident case (2019 - 2021)Add a note to the accident graphAinur Rofik
(SHE Pillar)
Oct-25Closed100,00%Page 281
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131. Redefine accident category
2. Representative case examples for each accident category
1. Separate the graphs of accident category and their handling
2. Add example cases that represent each accident category
Ainur Rofik
(SHE Pillar)
Oct-25Closed100,00%Page 281
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Ave Persentase : 100,00%
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Status :Report prepared by
: PT Sanghiang Perkasa - Kalbe Nutritionals
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Complete100%Name: Mr. Yuswa Slamet
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On Progress-Signed:
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Date: December 1, 2026
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