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A Compilation of part found and cross referenced over the years by members of the Ford Th!nk Forum
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Common NamePart Number / SizeCommentsLink
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Multifunction SwitchXS6T11K665CAhttps://a.co/d/cxXGLAkThanks to David Thibodaux, creator of the Ford Think Nation group on Facebook as well as David Illingworth for starting this list
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Master Switch / Service SwitchEK204-73
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Lug Nuts10x1.5 or 12x1.5 or 1/2-20
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Wheel Bearings6006RSDonepart 6006RS Bearings 6006-2RS 30mmx55x13mm ABEC3 Double Rubber Sealed Bearings for Motors, Wheels, Garden Machinery, Electric Tools, etc. (10 Pack)https://www.amazon.com/dp/B086PRZHTY/ref=cm_sw_r_cp_api_glt_fabc_W2N6AVWDCWMAMMQ418VQ?_encoding=UTF8&psc=1%204
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3rd Brake Light Assemblythis assembly comes from Ford RangerAmazon.com: Dual Row LED Center High Mount Stop Lamp Third Brake Cargo Light Compatible with F250 F350 Super Duty 99-16 | Ranger 93-11 | Explorer Sport Trac 01-05 | Mazda B-Series 94-10, Chrome Housing, Smoke : Automotive
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Brake Switch93BB-13480-AF
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OEM horn0055306made by Fiamm
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Speed Sensor 4HPconnector will have to be splicedhttps://a.co/d/cpbRtwv
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Speed Sensor 6HPconnector will have to be splicedhttps://a.co/d/6nc35Yd
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Charger plug flapHOTSTART FM15120this is the male plug end on the cart for the charger
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Charger socketMICTUNING 15Amp 125V AC Port Plug with Heavy Duty Integrated 72" Extension CordFits well in the depressed area, cut off 1/8" on each side of the rubber gasket. Also purchase the IEC to NEMA adapter below to make it plug and play.https://a.co/d/83oNweS
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Charger plug adapterIEC to NEMA Plug Adapter (North America)https://a.co/d/2iZJVHi
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Rivets3/16 x 3/4 commonly usedhttps://www.amazon.com/dp/B08KCWBV4Y?psc=1&ref=ppx_yo2ov_dt_b_product_details
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Brake ShoesCentric 111.07990Rockauto typically has theseAmazon.com : Centric 111.07990
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Brake Hose150.61900
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Brake Drum122.619.00
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Wheel CylinderDorman W373471971-79 Fiat 128NOTE: Does NOT have cutouts for bolts to fit flush and tighten up correctly
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Wheel Cylinder SECOND SUGGESTIONBeck/Arnley 072-4252
NOTE: DOES have cutouts for bolts to fit flush and tighten up correctly
Amazon.com: Beck/Arnley 072-4252 Wheel Cylinder
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Master Cylinder130.04200 or Dorman M39134This is the same as a Fiat 124 Master Cylinder
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LocksDC622S-KA-200R5/8 inch cylinder lock
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Brake Calipers (Disc Conversion Kit)Duralast Front Passenger Side Brake Caliper C8282
Duralast Front Driver Side Brake Caliper C8283		1984-1992 VW Golf GTI, Jetta, Rabbit 1.8L
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Brake Pads (Disc Conversion Kit)1984-1992 VW Golf GTI, Jetta, Rabbit 1.8L
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Brake Pad Hardware (Disc Conversion Kit)Raybestos H15663Ahttps://a.co/d/esvjZrs
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Flasher Relay for LEDCF13GL-02To convert to LED bulbs
https://www.superbrightleds.com/vehicle-lights/motorcycle/cf13gl-02-led-bulb-electronic-flasher-3-pin-black-european-flasher
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Flasher Relay as OEM Hella H42675031https://a.co/d/7b618iv
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KeyTH1-P
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Ball JointsMoog 7346 / TRW 4879321ACAlso: Drive Works Part # DW-K7346 and Ultra-Power K7346
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Tie Rod EndsMoog ES37042002-2007 Mitsubishi Lancer
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Regular Shocks20310149I can't find anything under this number, however, Tommy Tempest of the FTN group mentioned using Gabriel 49614 air shocks successfully. However, those appear to have been discontinued. A replacement that *requires testing* but looks to be appropriate is Monroe Max-Air Air Shock Absorber Part No MA805. The Gabriel air shocks were originally suitable for a 1996 Pontiac Grand Am, so air shocks that fit this application might be worth looking in to.
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Gabriel Hi Jacker Air Shocks49173
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Large bushing (6 per cart)Moog K6178
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Small bushing (6 per cart)Moog K408
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DC/DC ConverterXWST DC DC Isolation Converter 42-90v Make sure the DC DC converter is ISOLATEDhttps://www.aliexpress.us/item/2255800342981971.html?spm=a2g0o.productlist.main.23.3d6a26fe7uqeYc&algo_pvid=32887486-2aa8-4b08-8020-7b3655d2d9c9&algo_exp_id=32887486-2aa8-4b08-8020-7b3655d2d9c9-11&pdp_npi=3%40dis%21USD%2154.58%2154.58%21%21%21%21%21%40210217c716872199604572513d073c%2110000013715549719%21sea%21US%210&curPageLogUid=euFuXlLd3Bdp
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DC/DC Converter (NON-Isolated)Pro Chaser DC-DC 72V 60V 48V Volt Voltage to 12V Step Down Voltage Reducer Regulator 360W 30A for Scooters & Bicycles Golf Cart (30A 360W)Group consensus was that non-isolated shouldn't cause problems. It's been perfect since install.Amazon.com: Pro Chaser DC-DC 72V 60V 48V Volt Voltage to 12V Step Down Voltage Reducer Regulator 360W 30A for Scooters & Bicycles Golf Cart (30A 360W) : Electronics
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DC/DC Converter ConnectorMolex 0428180412DC/DC converter side of the molex connector so you don't have to mess with cart wiring harness
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DC/DC Converter Connector PinsMolex 0428170131
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Headlight AssemblySuper Bright full replacement alternative to bulbRemove the steering column cover and dash. Remove the front outside headlight panel. Some of the bolts may be hard to get to and some nuts are in a channel and may slide down. You may have to line them back up with the bolts on re-assembly. Unplug and remove old headlight brackets and removed lights from them. Pop out the brass sleeves on the brackets and enlarge the holes using a 3/8" drill bit. Remove the new headlight plastic mounting housing and clean off the powder coat on the light's nipples. Pop the new lights into the old brackets. They should fit tight. The lights have a top and bottom, so make sure you don't put them in upside down. Re-install the brackets. wire them up. I cut the end off the old lights and soldered and shrink wrapped them to the new lights. Aim the headlights. Re-assembled front panel, dash and steering column. (NOTE: Lights must have changed since this was written as new ones don't fit anywhere NEAR close)Amazon.com: Xprite 4-Inch LED Fog Lights 60W High-Intensity Off-Road Fog Lamp for Driving, DOT Approved Replacement Compatible with 2007-2018 Jeep Wrangler Unlimited JK : Automotive
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HeadlightsH3 Bulbput electrical tape between spade connectors when installing to prevent shortshttps://a.co/d/6tjWCvd
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Turn Signal Bulbs (front and rear) non bubble type
PY21 BulbAmazon.com: Qoope - Pack of 4-1056 BAU15S 7507 12496 5009Amazon.com: Qoope 1056 BAU15S LED Blinker Lights Bulbs Amber Yellow, Non-polarity 12-24V Super Bright 7507 PY21W LED Bulbs for Turn Signal Tail Brake Lights (Pack of 4) : Automotive
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USB Socket adapterUSB Adapter to replace the cigarette adapter. https://a.co/d/ePcFRty
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LED tail/brake lightsMaxxima M42120R Red 4" Round Stop/Tail/Turn Light These are plug and play super bright Exact Replacementhttps://www.amazon.com/gp/product/B00EQ01JBE/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1 57
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LED Third Brake LightFord OEM YC3Z-13A613-CALED Replacement with reverse lights for the third brake light. Ford F250 F350 F450 F550 Super Duty 1999-2016 /Ford Ranger 1993-2011https://www.amazon.com/dp/B08B4NYMBJ?psc=1&ref=product_details
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Cluster J7A ConnectorMG640391 (PCB) or MG610363 (Harness) OR SEE PICS
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Cluster J8 ConnectorMG610360 7123-7169 OR SEE PICS
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Controller Main 23 Pin Harness ConnectorTE Connectivity AMPSEAL 23 Pin Connector
https://www.amazon.com/TE-Connectivity-AMPSEAL-23-Pin-Connector/dp/B082D1Z5TK
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tires/wheels1” spacer adapters 4x4 to 4x100 bolt pattern. Have used 4x100 to 4x100 with no issues, just have to torque properly. Also 5/8” lift in the rear, and 3/8” in the front to accommodate up 17” wheels with 205/45 tires. 205/45 16” fits the best and still allows plenty of clearance. Also rims need a 38-42mm offset.
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Speed Sensor for D&D ES-18A MotorRed Hawk MOT-1002 Speed Sensor Golf Carts OR spdk-0001 (8 pole)Speed sensor for BLUE 7.5hp D&D motor; May be a slightly different look as two variants exist but fits and functions well. Will need to cut and splice the connector. Per D&D, the magnet should be 8 polehttps://www.amazon.com/dp/B0BRWTL4CP?psc=1&ref=ppx_yo2ov_dt_b_product_details https://ddmotorsystems.com/GCMotorPart2.php?Part=25
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Cup HolderJR Products 45623 Tan Adjustable Cup HolderAmazon.com: JR Products 45623 Tan Adjustable Cup Holder : Automotive
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Cart Cover10L0L 2/4 Passenger Golf Cart CoverFits like a glove on a 4-seaterAmazon.com : 10L0L 2/4 Passenger Golf Cart Cover Fits for Yamaha EZGO Club Car, 400D Waterproof Durable Polyester Golf Cart Cover with Three Zipper Doors Windproof Sunproof - Army Green : Sports & Outdoors
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Rear View MirrorMI-009 8"Pending confirmation but should be the same size.
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