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1 | SPLIT UP OF SYLLABUS TRADE: FITTER (as per NSQF LEVEL-4) VERSON 3.0 (Revised in Aug-2025) 1YEAR Prepared by: K.V.Patel (S.I. , Fitter) ITI Palanpur Please visit our blog for more updates: https://fitterncvt.blogspot.com | |||||||||||||||||||||||||||
2 | PRACTICAL | THEORY | Learning Outcomes | Duration | ||||||||||||||||||||||||
3 | WEEK NO. | EX. NO. | EX. NAME | TIME (hrs.) | MATERIAL | THEORY NO. | THEORY NAME | TIME (hrs.) | ||||||||||||||||||||
4 | 1 | 1 | IMPORTANCE OF TRADE TRAINING, LIST OF TOOLS & MACHINERY USED IN THE TRADE | 1 | 1 | INTRODUCTION OF TRADE | 4 | LO1 : Plan and organize the work to make job as per specification applying different types of basic fitting operation and Check for dimensional accuracy following safety precautions. [Basic fitting operation – marking, Hacksawing, Chiselling, Filing, Drilling, Taping and Grinding etc. Accuracy: ± 0.25mm] CSC/N0304 | Professional Skill 212 Hrs; Professional Knowledge 37Hrs | |||||||||||||||||||
5 | 2 | SAFETY &USE OF PERSONNEL PROTECTIVE EQUIPMENTs (PPEs) | 5 | PPEs | 2 | GENERAL SAFETY FIRE SAFETY | ||||||||||||||||||||||
6 | 3 | FIRST AID METHOD AND BASIC TRAINING | 2 | FIRST AID KIT | 3 | FIRE SAFETY | ||||||||||||||||||||||
7 | 4 | DISPOSAL OF WASTE MATERIALS | 2 | WASTE MATERIAL | 4 | BASIC FIRST AID | ||||||||||||||||||||||
8 | 5 | HAZARD IDENTIFICATION AND AVOIDANCE | 2 | 5 | SOFT SKILLS | |||||||||||||||||||||||
9 | 6 | SAFETY SIGNS FOR DANGER,WARNING,CAUTION AND SAFETY MESSEGES | 1 | SAFETY SIGN BOARD | 6 | SHOP FLOOR PRACTICE | ||||||||||||||||||||||
10 | 7 | PREVENTION MEASURES FOR ELECTRICAL ACCIDENTS AND STEPS TO BE TAKEN IN SUCH ACCIDENTS | 2 | 7 | OCCUPATIONAL SAFETY AND HEALTH | |||||||||||||||||||||||
11 | 8 | USE OF FIRE EXTINGUISHER | 7 | FIRE EXTINGUISHER | ||||||||||||||||||||||||
12 | 9 | PRACTICE AND UNDERSTAND PRECAUTIONS TO BE FOLLOWED WHILE WORKING IN FITTING JOBS | 2 | |||||||||||||||||||||||||
13 | 10 | SAFE USE OF TOOLS AND EQUIPMENTS USED IN THE TRADE | 1 | |||||||||||||||||||||||||
14 | 2 | 11 | INDENTIFICATION OF TOOLS & EQUIPMENTS AS PER DESIRED SPECIFICATIONS FOR MARKING AND SAWING | 4 | DEMONSTRATION OF TOOLS AND EQUIPMENTS | 8 | LINEAR MEASUREMENT | 4 | ||||||||||||||||||||
15 | 12 | SELECTION OF MATERIAL AS PER APPLICATION | 1 | DIFFERENT TYPES OF RAW MATERIAL | 9 | INTRODUCTION OF MARKING TOOLS | ||||||||||||||||||||||
16 | 13 | VISUAL INSPECTION OF RAW MATERIAL FOR RUSTING, SCALING, CORROSION | 1 | 10 | HAMMER | |||||||||||||||||||||||
17 | 14 | MARKING OUTLINES, GRIPPING SUITABLY IN VICE JAWS, HACKSAWING TO GIVEN DIMENSIONS | 9 | 11 | "V" BLOCK | |||||||||||||||||||||||
18 | 15 | SAWING DIFFERENT TYPES OF METALS OF DIFFERENT SECTIONS | 6 | 12 | MARKING TABLE | |||||||||||||||||||||||
19 | 3 | 16 | FILING PRACTICE ON M.S. CHANNEL | 5 | M.S.CHANNEL 25X25X3X30MM | 13 | BENCH VICE | 4 | ||||||||||||||||||||
20 | 17 | FILING PRACTICE ON M.S. FLAT | 8 | M.S. FLAT 50X8X50 | 14 | HEXOFRAME AND BLADE | ||||||||||||||||||||||
21 | 18 | FILING & MARKING PRACTICE OF STRAIGHT AND PARALLEL LINE ON M.S. FLAT (STEEL RULE, ODD LEG CALIPER) | 5 | M.S.FLAT 50X6X65 | 15 | FILE AND ITS ELEMENTS | ||||||||||||||||||||||
22 | 19 | MARKING PRACTICE OF CIRCLES, ARCs, PARALLEL LINES ON M.S. FLAT (DIVIDER,STEEL RULE, ODD LEG CALIPER) | 4 | M.S.FLAT 50X6X65 | 16 | TYPES OF FILES | ||||||||||||||||||||||
23 | 17 | ANGULAR MEASUREMENT | ||||||||||||||||||||||||||
24 | 4 | 20 | MARKING PRACTICE OF STRAIGHT LINES AND ARCs, ON M.S. FLAT (SCRIBING BLOCK AND DIVIDERS) | 4 | M.S. FLAT 50X8X50 | 18 | DIVIDER | 4 | ||||||||||||||||||||
25 | 21 | CHIPPING PRACTICE ON M.S. FLAT | 9 | M.S.FLAT 50X10X50 | 19 | SCRIBING BLOCK AND SCRIBER | ||||||||||||||||||||||
26 | 22 | SQUARE FILING PRACTICE ON M.S. FLAT AND CHECK USING TRY SQUARE | 9 | M.S.FLAT 50X10X50 | 20 | PUNCH | ||||||||||||||||||||||
27 | 21 | TRY SQUARE | ||||||||||||||||||||||||||
28 | 21a | ORDINARY DEPTH GAUGE | ||||||||||||||||||||||||||
29 | 21b | PROTACTOR | ||||||||||||||||||||||||||
30 | 22 | CALIPER | ||||||||||||||||||||||||||
31 | 23 | CHISEL | ||||||||||||||||||||||||||
32 | 5 | 23 | MARKING ACCORDING TO BLUE PRINTS | 8 | M.S.FLAT 50X6X100 | 24 | MARKING MEDIA | 3 | ||||||||||||||||||||
33 | 24 | MARKING CENTER OF ROUND BAR WITH THE HELP OF 'V' BLOCK AND MARKING BLOCK | 2 | M.S.ROUND BAR 28X50 | 25 | SURFACE PLATE | ||||||||||||||||||||||
34 | 25 | JOINING STRAIGHT LINE TO AN ARC | 8 | M.S.FLAT 50X6X60 | 26 | V BLOCK, ANGLE PLATE AND PARALLEL BLOCK | ||||||||||||||||||||||
35 | 6 | 26 | CHIPPING, CHAMFERING, SLOTS , OIL GROOVES (STRAIGHT) ON M.S.FLAT | 8 | M.S.FLAT 50X10X50 | 27 | PHYSICAL PROPERTIES OF METAL | 4 | ||||||||||||||||||||
36 | 27 | SQUARE AND PARALLEL FILING ON M.S.FLAT TO AN ACCURACY OF 0.5MM | 7 | M.S.FLAT 50X10X70 | ||||||||||||||||||||||||
37 | 28 | CHIP CURVE ALONG A LINE MARK OUT, KEY WAYS AT VARIOUS ANGLES AND CUT KEY WAYS | 1 | M.S.FLAT 50X10X65 | ||||||||||||||||||||||||
38 | 29 | SHARPENING OF CHISEL | 2 | USED CHISEL | 28 | MECHANICAL PROPERTIES OF METAL | ||||||||||||||||||||||
39 | 30 | FILING THIN METAL TO AN ACCURACY OF 0.5MM | 3 | M.S. FLAT 50X3X50 | ||||||||||||||||||||||||
40 | 7 | 31 | HEXOING PRACTICE (STRAIGHT LINE, CURVED LINE, DIFFERENT SECTIONS OF METAL) | 12 | M.S.FLAT 50X10X50 | 29 | METAL CUTTING SAW | 3 | ||||||||||||||||||||
41 | 32 | HEXOING PRACTICE (THICK SECTION, M.S. ANGLE AND PIPES) | 8 | M.S.PIPE DIA30X50, M.S.ANGLE 25X25X50, | ||||||||||||||||||||||||
42 | 8 | 33 | STEP FILING PRACTICE (ACCURACY OF +- 0.25MM) | 12 | M.S.FLAT 50X10X50 | 30 | OUTSIDE MICROMETER | 3 | ||||||||||||||||||||
43 | 34 | FILE AND SAW ON M.S.SQUARE AND PIPE | 10 | M.S SQUARE 25X25X30, M.S.PIPE DIA30X50 | 31 | INSIDE MICROMETER | ||||||||||||||||||||||
44 | 32 | MICROMETER DEPTH GAUGE | ||||||||||||||||||||||||||
45 | 33 | GRADUATION AND READING OF MICROMETER | ||||||||||||||||||||||||||
46 | 34 | DIGITAL MICROMETER | ||||||||||||||||||||||||||
47 | 9 | 35 | FILE RADIUS ALONG A MARK LINE ( CONVEX & CONCAVE) & MATCH | 12 | M.S.FLAT 50X6X100 | 35 | VERNIER CALIPER | 3 | ||||||||||||||||||||
48 | 36 | CHIP SHEET METAL (SHEARING) | 3 | G.I.SHEET 24 GAUGE | 36 | GRADUATION AND READING OF VERNIER CALIPER | ||||||||||||||||||||||
49 | 37 | CHIP STEP AND FILE | 3 | M.S.FLAT 50X6X50 | 37 | VERNIER BEVEL PROTACTOR | ||||||||||||||||||||||
50 | 38 | DIAL VERNIER CALIPER | ||||||||||||||||||||||||||
51 | 39 | DIGITAL VERNIER CALIPER | ||||||||||||||||||||||||||
52 | 40 | VERNIER HEIGHT GAUGE | ||||||||||||||||||||||||||
53 | 10 | 38,39,40,41 | MARKING OFF DRILL THROUGH HOLES,DEBURING AND CHEMFERING OF HOLES, DRILL AND TAP ON M.S. FLAT ,PUNCH LETTER AND NUMBERING PRACTICE | 21 | M.S.FLAT 50X10X50 | 41 | DRILLING MACHINES | 3 | ||||||||||||||||||||
54 | 42 | TAP DRILL SIZE | ||||||||||||||||||||||||||
55 | 42 | PRACTICE USE OF DIFFERENT PUNCHES | 5 | LO2: Manufacture simple sheet metal items as per drawing and join them by soldering, brazing and riveting. CSC/N0301 | Professional Skill 97Hrs; Professional Knowledge 21Hrs | |||||||||||||||||||||||
56 | 11 | 43 | MARKING AND CUTTING VARIOUS GEOMETRICAL SHAPE OF G.I SHEET | 12 | G.I.SHEET 24 GAUGE , 160X160MM2 | 43 | TYPES OF SHEETS AND SAFETY | |||||||||||||||||||||
57 | 44 | MARKING OUT OF SIMPLE DEVELOPMENT | 5 | G.I.SHEET 24 GAUGE , 125X65MM2 | ||||||||||||||||||||||||
58 | 45 | MARKING OUT FOR FLAPS FOR SOLDERING AND SWEATING | 4 | G.I.SHEET 24 GAUGE , 125X125MM2 | 44 | SHEARING MACHINE | ||||||||||||||||||||||
59 | 12 | 46 | MAKE A VARIOUS JOINTS USING G.I. SHEET | 22 | G.I.SHEET 24 GAUGE , 100X50MM2 -8 Nos,125x50MM2 | 45 | MARKING AND MEASURING TOOLS- WING COMPASS,TIN MAN'S SQUARE TOOLS, SNIPS-TYPES AND USES.TIN MAN'S HAMMERS AND MALLETS TYPES, SPECIFICATIONS AND USES TRAMMEL- DESCRIPTION, PARTSAND USES. HAND GROOVES, SHEET AND WIRE GAUGE | 7 | ||||||||||||||||||||
60 | 47 | PUNCH HOLES WITH THE USE OF HOLLOW AND SOLID PUNCHES | 5 | G.I.SHEET 24 GAUGE 100X100MM2 | ||||||||||||||||||||||||
61 | 48 | MAKE A SINGLE LAP, BUTT JOINT | 12 | G.I.SHEET 24 GAUGE , 200X50MM2 | ||||||||||||||||||||||||
62 | 13 | 49 | BEND SHEET METAL INTO VARIOUS CURVATURE FORM , WIRE EDGES- STRAIGHT AND CURVE. FOLD SHEET METAL AT ANGLE USING STAKES | 10 | G.I.SHEET 24 GAUGE , 200X50MM2 | 46 | SHEET METAL HAND TOOLS | 4 | ||||||||||||||||||||
63 | 50 | MAKE A SIMPLE SQUARE CONTAINER WITH WIRED EDGE AND FIX HANDLE | 10 | G.I.SHEET 25 GAUGE , 320X320MM2 | 47 | SHEET METAL JOINTS AND ALLOWANCE | ||||||||||||||||||||||
64 | 15 | 51 | MAKE SQUARE TRAY | 11 | G.I.SHEET 25 GAUGE , 320X155MM2 ,80X80MM2 | 48 | SOLDER AND SOLDERING | 5 | ||||||||||||||||||||
65 | 52 | PRACTICE IN SOFT SOLDERING AND SILVER SOLDERING | 7 | G.I.SHEET 25 GAUGE , 135X90MM2 | 49 | SOLDERING IRON | ||||||||||||||||||||||
66 | 50 | SOLDER AND FLUX | ||||||||||||||||||||||||||
67 | 51 | BRAZING | ||||||||||||||||||||||||||
68 | 16 | 53 | MAKE A RIVETED LAP AND BUTT JOINTS WITH USE VARIOUS TYPES OF RIVETS | 6 | VARIOUS RIVETS,G.I.SHEET 25 GAUGE , 150X150MM2 | 52 | RIVET AND ITS TYPES | 3 | LO3:Join metal components by riveting observing standard procedure. (Mapped NOS: CSC/N0304 | Professional Skill 19Hrs; Professional Knowledge 03Hrs | ||||||||||||||||||
69 | 54 | MAKE A FUNNEL | 8 | 53 | RIVETING TOOLS | |||||||||||||||||||||||
70 | 55,56 | DRILL FOR RIVETING, RIVETING WITH THE USE OF AVAILABLE RIVETS | 5 | G.I.SHEET 25 GAUGE , 160X90MM2 ,75X80MM2 | 54 | RIVETING PROCEDURE | ||||||||||||||||||||||
71 | 57 | HUCK BOLTING (JOINT) WITH PNUEMATIC /HYDRAULIC TOOLS | 5 | PNUEMATIC AND HYDRALIC KIT/ BOLT-NUT PAIR | 55 | HUCK BOLTING AND ADVANTAGES | ||||||||||||||||||||||
72 | 17 | 58 | SET UP OF ARC WELDING PLANT AND STRIKING & MAINTAINING ARC, LAYING STRAIGHT LINE BEAD | 21 | SCRAP M.S. FLAT , DIA 3.15 MM ELECTRODE | 56 | SAFETY IN WELDING SHOP | 4 | LO4: Join metal component by arc welding observing standard procedure. (Mapped NOS: CSC/N0304) | Professional Skill 21Hrs; Professional Knowledge 04Hrs | ||||||||||||||||||
73 | M.S.FLAT 50X10X100 | 57 | ARC WELDING TOOLS AND ACCESSORIES | |||||||||||||||||||||||||
74 | 58 | ARC WELDING MACHINES | ||||||||||||||||||||||||||
75 | 18 | 59 | SQUARE BUTT JOINT ON M.S. FLAT BY GAS/ARC WELDING | 12 | M.S.FLAT 50X6X150MM- 2NOS., DIA 3.15MM ELECTRODE-2 NOS. | 59 | GAS WELDING HAND TOOLS AND EQUIPMENTS | 5 | LO5:Cut and join metal component by gas (oxy-acetylene) (Mapped NOS: CSC/N0304) | Professional Skill 64Hrs; Professional Knowledge 16Hrs | ||||||||||||||||||
76 | 60 | SETTING OF GAS WELDING PLANT, SETTING UP FLAME,DO SETTING UP OF FLAME WITH/WITHOUT FILLER ROD | 8 | M.S.FLAT 50X6X150MM- 2NOS., DIA 3.15MM ELECTRODE-2 NOS. | 60 | OXY ACETELENE SYSTEM | ||||||||||||||||||||||
77 | 61 | WELDING JOINTS AND POSITION | ||||||||||||||||||||||||||
78 | 62 | OXYGEN ACETELENE FLAME | ||||||||||||||||||||||||||
79 | 63 | WELDING TECHNIQUES | ||||||||||||||||||||||||||
80 | 19 | 61 | MAKE BUTT WELD AND CORNER, FILLET IN ARC WELDING | 22 | M.S.FLAT 50X8X150 | 64 | ARC WELDING PARAMETERS | 5 | ||||||||||||||||||||
81 | 65 | WELDING ELECTRODE | ||||||||||||||||||||||||||
82 | 20 | 62,63 | GAS CUTTING PRACTICE ON M.S. FLAT | 22 | M.S FLAT 50X3X100 | 66 | OXYGEN ACETYLENE GAS CUTTING | 6 | ||||||||||||||||||||
83 | 21 | 64,65 | MARKING OFF AND DRILLING THROUGH HOLES ON M.S.FLAT | 5 | M.S. FLAT 50X6X50 | 67 | DRILLL AND ITS TYPES | 4 | LO6:Produce components by different operations and check accuracy using appropriate measuring instruments.[Differe nt Operations - Drilling, Reaming, Taping, Dieing; Appropriate Measuring Instrument – Vernier, Screw Gauge, Micrometer] (Mapped NOS: CSC/N0304) | Professional Skill 143Hrs; Professional Knowledge 26Hrs | ||||||||||||||||||
84 | 66 | RADIUS FILING ON M.S.FLAT | 10 | M.S.FLAT 50X8X50 | 68 | DRILL ANGLE | ||||||||||||||||||||||
85 | 67 | DRILL RESHARPENING PRACTICE | 1 | USED DRILL BIT | 69 | DRILL SPEED AND FEED | ||||||||||||||||||||||
86 | 68 | PRACTICE USE OF ANGULAR MEASURING INSTRUMENT | 4 | SAMPLE ANGULAR JOB | 70 | DRILL HOLDING DEVICES | ||||||||||||||||||||||
87 | 22 | 69 | THREE PIECE FITTING ( COUNTER SINK, COUNTER BORE,REAMING) | 16 | M.S. FLAT 50X10X150MM | 71 | COUNTER SINKING, COUNTER BORING, SPOT FACING | 3 | ||||||||||||||||||||
88 | 70,71 | DRILLING (THROUGH/BLIND HOLES) AND TAPPING PRACTICE | 5 | 50X10X100 | 72 | REAMER | ||||||||||||||||||||||
89 | 72 | MAKE A STUDS & BOLTS FROM M.S.ROUND BAR | 13 | M.S. SQUARE BAR 25X25X25 | 73 | SCREAW THREAD | ||||||||||||||||||||||
90 | M.S.ROUND BAR DIA10X100MM | 74 | TYPES OF SCREW THREAD | |||||||||||||||||||||||||
91 | 23 | 73 | FORM EXTERNAL THREADS WITH DIES TO STANDARD SIZE | 8 | M.S.ROUND BAR DIA20X100MM | 75 | TAP AND TAP WRENCH | 6 | ||||||||||||||||||||
92 | 74 | MAKE A NUT FROM M.S.ROUND BAR | 15 | M.S.ROUND BAR DIA20X15MM | 76 | REMOVAL OF BROKEN TAP | ||||||||||||||||||||||
93 | 77 | DIE AND DIE STOCK | ||||||||||||||||||||||||||
94 | 24 | 75 | STEP AND ANGULAR FITTING (BEVEL GAUGE ACCURACY 1 DEGREE) | 12 | M.S.FLAT 50X6X150MM | 78 | DRILL DEFECT AND ITS REMEDIES | 4 | ||||||||||||||||||||
95 | 76 | SIMPLE OPEN AND SLIDING FITTING PRACTICE | 8 | M.S.FLAT 50X6X150MM | 79 | DRILL KINDS | ||||||||||||||||||||||
96 | 25 | 77,78 | ENLARGE HOLE AND INCREASE INTERNAL DIAMETER , FILE CYLINDRICAL SURFACES | 7 | M.S.FLAT 50X10X50MM, FINISHED M.S.ROUND BAR DIA 20MM | 80 | GRINDING OF DRILL | 4 | ||||||||||||||||||||
97 | 79 | OPEN FITTING OF CURVE PROFILE | 15 | M.S.FLAT 50X6X75MM | 81 | WHEEL MOUNTING AND DRESSING | ||||||||||||||||||||||
98 | 82 | GRINDING WHEEL,SELECTION AND BENCH GRINDER | ||||||||||||||||||||||||||
99 | 26 | 80 | CORRECTION OF DRILL LOCATION BY BINDING PREVIOUSLY DRILLED HOLE | 4 | JOB WITH PREVIOUSLY DRILLED HOLE | 83 | INTRODUCTION OF GAUGES AND NECESSITY | 5 | ||||||||||||||||||||
100 | 81 | MAKE INSIDE SQUARE FIT | 16 | M.S.FLAT 75X6X75MM, 50X6X45 | 84 | LIMIT GAUGE-RING,SNAP AND PLUG GAUGE | ||||||||||||||||||||||