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Battery Talk: Battery Application Break Down 1/01/2024
Li-Ion
(NMC811-Gr)
Li-Ion
(NCA-Gr)
Li-Ion
(LFP-Gr)
Li-Ion
(LCO-Gr)
Li-Ion High Voltage
(LNMO)
Lithium Metal
(High Ni-Li)
Silicon (High Ni- Majority Silicon)Sodium ion (NaMOx)
**Not Commercial
Lithium Sulfur Battery (LSB)
** Not Commercial
Solid State Sulfidic
Lithium Metal Anode
**Not Commercial
Solid State Oxidic
Lithium Metal Anode
**Not Commercial
PriceTotal Cell Cost
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Manufacturing Processes for Key Battery ChemistriesAnodeCathodeAnodeCathodeAnode
Cathode
Anode
Cathode
AnodeCathodeAnode
Cathode
Anode
Cathode
Anode
Cathode
Anode
Cathode
AnodeElyte
Cathode
AnodeElyte
Cathode
$$9.77
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Electrode ProductionExtruding and CalenderingXXXXXAnodeCathode
Process Step Costs taken from: "UBS report on EV Battery Makers 2021-03-03.pdf"
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GassingXXXXX
Figure 23: Manufacturing cost split for LG Chem 78 Ah pouch cell in Poland [USD/kWh]
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LaminationXXXXX
Their Cited Source : P3 automotive GmbH, UBS Evidence Lab *Unscaled cost for all cells
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MixingXXXXXXXXXXXXXXXXXXX$0.44$0.31
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Coating Active MaterialXXXXXXXXXXXXXXXXX$0.22$0.19
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Coating ElectrolyteX
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SinteringX
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CalenderingXXXXXXXXXXXXXXXXX$0.31$0.25
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SlittingXXXXXXXXXXXXXXXXXXXXXXX$0.35$0.30
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DryingXXXXXXXXXXXXXXX$0.62$0.49
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Cell ProductionCuttingXXXXXXXXXXXXXXXXXXXXXXX
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Aerosol DepositionX
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TemperingX
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StackingXXXXXXXXXXXXXXXXXXXXXXXX$1.62
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PressingXXX
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ContactingXXXXXXXXXXXXXXXXXXXXXXXX$0.28
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EnclosingXXXXXXXXXXXXXXXXXXXXXXXX$1.03
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FillingXXXXXXXXXXXXXXXXXX$0.50
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ConditioningFormationXXXXXXXXXXXXXXXXXX$2.46
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AgeingXXXXXXXXXXXXXXXXXXXXXXXX$0.40
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Performance Metrics for Key Battery ChemistriesLi-Ion
(NMC811-Gr)
Li-Ion
(NCA-Gr)
Li-Ion
(LFP-Gr)
Li-Ion
(LCO-Gr)
Li-Ion High Voltage
(LNMO)
Lithium Metal
(High Ni-Li)
Silicon (High Ni- Majority Silicon)
**Prototype Phase
Sodium ion (NaMOx)
**Market Soon (CATL)
Lithium Sulfur Battery (LSB)
**Not Commercial
Solid State Sulfidic
Lithium Metal Anode
**Not Commercial
Solid State Oxidic
Lithium Metal Anode
**Not Commercial
https://www.nextbigfuture.com/2023/09/future-sodium-ion-batteries-could-be-ten-times-cheaper-for-energy-storage.html
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Gravimetric Energy Density Wh/kg (cell level)265-290250-280160-200180-200150-165400-450325-350130-160300-500300-450300-450
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Volumetric Energy Density Wh/L (cell level)650-800400-600250-400300-450280-300700-1000750-900150-250450-650800-1100800-1100
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Nominal Voltage (V)3.7 (2.5 - 4.2)3.6 (3.0-4.2)3.2 (2.5 - 3.65)3.6 (3.0 - 4.5)4.0 (3.0 - 5.0)3.7 (2.5 - 4.2)3.7 (2.5 - 4.2)3 (1.0 - 4.2)2.1 (1.8 - 2.4)3.7 (2.5 - 4.2)3.7 (2.5 - 4.2)
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Cell Cost $/kWh 2023$112.70$120.3098.5123.6No DataNo DataNo Data*40-80 (CATL)No DataNo DataNo DataNo Data
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Cycle Life (C/2+ rate)150010002000750250-500200-400**500**3000-6000**150-300**250-500**250-500Legend
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Self Discharge (Qual)Avg Avg Avg Avg BadBadAvg **Avg**Bad**Good**GoodGreat
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Calender aging (Qual)Avg Avg Avg Avg BadAvg Avg **Avg**Avg**Bad**BadGood
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Rate Capability (Qual)Avg Avg Avg GoodAvg GoodGood**Avg**AvgGood**PoorAvg
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Safety (Qualitative)PoorPoorAvg PoorGoodBadPoor**Good**Avg**Poor**GoodPoor
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High Temperature Operation (60C+)(Qual)BadBadBadBadBadBadBad**GoodPoor**Good**GoodBad
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Low Temperature Operation (10C-)(Qual)Avg Avg Avg Avg Avg Avg Avg **Bad**Good**Bad**Bad
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Recycle Value (Li, Co, Ni, Cu) for Cost/EffortAvg Avg PoorGoodPoorAvg Avg **Bad**Bad**Poorto Bad**Poorto Bad
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Possible Form Factors and ChallengesNo RestrictionNo RestrictionNo RestrictionNo RestrictionNo RestrictionNo Restriction*High Swelling*No RestrictionNo Restriction*manufacturing limitations**manufacturing limitations*
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Applications Matched to Preferred Performance Metrics
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Li-Ion
(NMC811-Gr)
Li-Ion
(NCA-Gr)
Li-Ion
(LFP-Gr)
Li-Ion
(LCO-Gr)
Li-Ion High Voltage
(LNMO)
Lithium Metal
(High Ni-Li)
Silicon (High Ni- Majority Silicon)Sodium ion (NaMOx)
**Not Commercial
Lithium Sulfur Battery (LSB)
** Not Commercial
Solid State Sulfidic
Lithium Metal Anode
**Not Commercial
Solid State Oxidic
Lithium Metal Anode
**Not Commercial
2022 Battery Market in Billions USD
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AerospacePlanes
(Wh/Kg > Rate > Safety/Reliability)
Avg BadBadBadBadBadAvg **Bad**Good**Good**Good96.30Planes 146.66Aerospace
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Drones
(Wh/Kg > Rate > Cost)
Avg BadAvg Avg BadGreatGreat**Avg**Good**Poor**Poor24.39DronesSum of submarkets shown
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Low Earth Orbit Satellites
(Wh/kg > Cycle Life > Safety/ Reliability)
Avg Avg PoorAvg BadBadPoor**Avg**Good**Good**Good5.16Low Earth Orbit Satellites
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Medium Earth Orbit Satellites
(Cycle Life > Wh/kg > Safety / Reliability)
Avg Avg PoorAvg BadBadAvg **Avg**Avg**Avg**Avg9.60Medium Earth Orbit Satellites
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Geostationary Orbit Satellites
(Cycle Life > Wh/kg > Safety / Reliability)
Avg Avg PoorAvg BadBadPoor**Avg**Avg**Avg**Avg11.21Geostationary Orbit Satellites
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AutomotiveMoped
(Wh/Kg > Cost > Self Discharge)
Avg Avg GoodPoorPoorBadAvg PoorBad**Bad**BadLegend67.1Moped1265.156Automotive
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Motorcycle
(Rate > Wh/L > Wh/Kg)
Avg Avg PoorPoorBadAvg Good**BadPoor**Avg**AvgGreat127.4MotorcycleSum of submarkets shown
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Sports Car
(Wh/L > Rate > Cycle Life)
GoodGoodAvg Avg PoorBadAvg **BadBad**Poor**PoorGood14.266Sports Car
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Sedan
(Cost > Wh/L > Cycle Life)
PoorPoorAvg PoorAvg BadBad**AvgPoor**Bad**BadAvg 449.7Sedan
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Sports Utility Vehicle
(Wh/L > Cost > Cycle Life)
Avg Avg Avg Avg PoorBadPoor**BadPoor**Bad**BadPoor34.69Sports Utility Vehicle
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Pickup Trucks
(Wh/L > Wh/Kg > Cycle Life)
PoorPoorPoorBadBadBadAvg **Bad**Avg**Good**GoodBad222Pickup Trucks
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Heavy Duty Trucks
(Wh/Kg > Cycle Life > Cost)
PoorPoorPoorBadBadBadPoor**Bad**Good**Bad**Bad350Heavy Duty Trucks
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Consumer ElectronicsComputers & Tablets
(Wh/L > Cost > Safety / Reliability)
Avg PoorAvg PoorGoodBadPoor**Poor**Bad**Poor**Poor474.07Computers & Tablets1061.04Consumer Electronics
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Smart Phones & Smart Watches
(Wh/L > Cost > Safety / Reliability)
Avg PoorAvg PoorGoodBadPoor**Poor**Bad**Poor**Poor444.36Smart Phones & Smart WatchesSum of submarkets shown
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Power Tools & Gardening Equipment
(Rate > Cost > Safety / Reliability)
PoorPoorAvg Avg GoodBadPoor**Poor**Bad**Bad**Bad60.11Power Tools & Gardening Equipment
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E-Bikes
(Cost >Wh/Kg > Rate)
Avg Avg Avg Avg GoodPoorPoor**Good**Good**Bad**Bad82.5E-Bikes
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GridGrid Balancing
(Cost/kWh/Cycle > Safety / Reliability > Cycle Life)
BadBadBadBadPoorBadBad**Good**Poor**Bad**Bad?Grid Balancing40.56Grid
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Residential Storage + Smart Grid
(Safety / Reliability > Cost/kWh/Cycle > Cycle Life)
BadBadPoorBadAvg BadBad**Great**Bad**Bad**Bad40.56Residential Storage + Smart GridSum of submarkets shown
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MilitaryInfantry
(Safety / Reliability > Wh/Kg > Wh/L)
PoorPoorPoorPoorBadBadAvg **Bad**Good**Good**Good17.08111.1Military
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Backup Power (Communications)
(Safety/Reliability > Wh/Kg > Wh/L)
PoorPoorBadPoorBadBadAvg **Bad**Good**Avg**Avg34.81Sum of submarkets shown
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Missiles
(Rate > Wh/Kg > Wh/L )
Avg Avg PoorPoorBadAvg Good**Bad**Bad**Avg**Avg59.21
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Drones
(Wh/Kg > Rate > Safety / Reliability)
Avg PoorPoorPoorBadPoorAvg **Bad**Poor**Avg**Avg?
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Contributors and AccreditationsTable Caveats and Process Followed
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This document was initially created by Jeff Bell and Aubert from Battery Talk for presentations given by them. Updated in Nov-Dec 2022 by the following contributors for use in the Volta Foundation 2022 Battery Report to be shared for free with the worldwide battery community. The intent is for this document to be updated and kept current for future Volta Foundation Battery Reports in 2023 and onwards. Maintained in 2023 by Jeffrey Bell and Aubert Demaray and used in the 2023 Battery Report. This resource is a work in progress that was created on a best effort basis to provide the following information in one convenient place:

1) a high level synopsis of the common lithium ion/lithium metal battery chemistries
2) manufacturing process differences
3) cell performance differences
4) market matching differences

**Please keep in mind when you are using this table that cell design and components other than the cathode (this table is largely meant to compare cathode materials) can make a very large difference in cell performance metrics.


Disclaimers:
1) All of those working on this project did their best to be objective and unbiased in their review and selection of data and how it is portrayed in this table.
2) This table is largely meant to compare cathode materials
3) Cell design and components other than the cathode can make a very large difference in cell performance metrics.


Q&A:
1) How were data selected and compared?
Whenever possible, links to articles, papers, journals, publications, and cell spec sheets were used to justify the information provided in this document. When there were conflicting or outdated information, the Authors had to use their own experience and industry knowledge to make decisions. Links can be found in the following tabs.
- Cell Performance Spec Sheets: Whenever possible we based performance data on 2021-2022 cell performance specification sheets. Or averages taken from multiple spec sheets.
- Costs: have been unstable and increasing for most of 2022. We chose to use Q1-Q2 2022 pricing data because it was the most available and consistent.
- New Technology: Several of the technologies included in the table are not commercial yet (Solid State, Majority Silicon, Lithium Sulfur, and Sodium Ion). For these, we used publications and company announcements to try and give the current state of the art estimated or claimed performance numbers. Because these chemistries are not commercial and GWh scale production has yet to be achieved, we didn't give cell or pack costs.
2) Ratings are given qualitatively comparing to other cathode chemistries and are defined as follows:
-Great: one of if not the best candidate for the given metric or application.
-Good: better than average among the possible cathode chemistries, a good choice for consideration.
-Avg: average among the cathode chemistries, an acceptable choice for considering
-Poor: below average performance/use compared to the other available cathode chemistries
-Bad: other available chemistries are significantly better that this one shouldn't be considered

***If you feel that anything in this document is in error please let us know. The Edit Link Below will take you to a editable Google Sheets document with instructions on how to let us know and what we need from you to update it. Thanks in advance for all of your help in making this resource more accurate and therefore more useful to the community.
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Battery Talk YouTube Page
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Battery Talk Linkedin Page
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https://www.linkedin.com/in/aubertdemaray/Aubert Demaray (Author)
(SpectraPower, LLC) (Battery Talk)
-Worked on majority of document 2022 and 2023
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https://www.linkedin.com/in/jeffrey-bell-a6896447/Jeffrey Bell (Author)
(Lyten) (Battery Talk)
-Worked on majority of document 2022 and 2023
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https://www.linkedin.com/in/mouda-a-6a1769244/Mouda Abusukheila (Author)
(Sylvatex)
-Worked on LFP/LCO/NMC 2022
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https://www.linkedin.com/in/zhiwen-edward-huang-19301288/Zhiwen Huang (Contributor)
(Farasis Energy)
-Worked on NMC 2022
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https://www.linkedin.com/in/benjamin-lesel-641287a2/Benjamin Lesel (Contributor)
(founder of NanoDian, Inc.)
-Worked on LMO 2022
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https://www.linkedin.com/in/siva-bohm-7aa81110/Siva Bohm (Contributor)
(Corus UK Ltd)
-Worked on Silicon 2022
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https://www.linkedin.com/in/marco-siniscalchi-62280b151/Marco Siniscalchi (Contributor)
(DPhil candidate at Univ of Oxford)
-Worked on Solid state 2022
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https://www.linkedin.com/in/xiaofeng-cesar-qin-22858417/Xiaofeng (Cesar) Qin (Contributor)
(Rivian)(2022)
-Worked on Na-Ion 2022
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Please use the following Edit link to suggest changesEdit Link
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