Aluminum Form work System Risk Assessment.xlsx

	A	B	C	D	E	F	G	H	I	J	K	L	M	N	O	P	Q	R
1
2
3	Ref. No.: GPL F HS 02					Date:	10/20/2020
4	Rev.No.: 00					Page no.	01 of 01						GPL/HIRA/30
5	Hazard Identification & Risk Assessment Format
6	Activity: Aluminium Formwork System.
7	Sr. No.	Activity	Hazard	Issues (Internal/External)	Risk ( Probable Outcome)	Existing Control	Legal Yes/No	Risk Assessment existing Control Measures			Significant (S) / Non-Significant (NS)	Additional Control Measure	Risk Assessment additional Control Measures			Ref. Of WI/ SOP :-	Opportunities & Action	Remark
8	Sr. No.	Activity	Hazard	Issues (Internal/External)	Risk ( Probable Outcome)	Existing Control	Legal Yes/No	Probability(P)	Severity(S)	Risk Level (H/M/L) :	Significant (S) / Non-Significant (NS)	Additional Control Measure	Probability(P)	Severity(S)	Risk Level (H/M/L) :	Ref. Of WI/ SOP :-	Opportunities & Action	Remark
9	1	Legal Compliance.	Failure to comply the legal requirements	Internal	Legal Beach.	Lifting equipment and all lifting appliances must be inspected by competent person and certificates to be recorded.	Y	P3	S2	M	S	Prior to use Physical & Documentary verification to be done and recorded.	P1	S2	L		Nil
10	1	Legal Compliance.	Unauthorized Operator and signal man for tower crane	Internal	Hit injury / Fall of material	1. Only authorized operator should be deploy for any lofting equipment operation. 2. Operator must have valid license. 3. During lifting load marching flag man must be ensure along with Equipment. 4. Tag line must be ensure for every lifting load.	Y	P2	S3	M	S		P1	S3	M		Nil
11	2	Manual handling of Mivan components.	sharp edged components.	Internal	Cut Injury	1. Sufficient number of skilled workmen allotted to the job. 2. Safety helmet, safety shoes, Cut resistance hand gloves and shoulder pad to be ensure for material handling. 3. Access and egress must be kept clear for safe and free movement.	N	P3	S3	H	NS	Conduct Job specific and Ergonomic hazard safety training.	P1	S3	M		Nil
12	3	Shorting of Mivan Component.	Sharp Edge.	Internal	Cut Injury	2. Safety helmet, safety shoes, Cut resistance hand gloves and shoulder pad to be ensure for material handling. 3. Access and egress must be kept clear for safe and free movement. 3. All shorted material kept and stacked in safe manner .	N	P3	S2	M	NS	Job specific Training must be conduct with all engaged worker.	P1	S2	L		Nil
13	4	Poor Housekeeping.	Slip , Trip and Fire .	Internal	Physical injury and fire Hazard,	1. Mivan Plat and any other component must be kept in right way. 2. access and egress must be kept clear from unwanted obstruction. 3. After shorting flammable material like:- wooden pallet, plastic and plastic strap must kept in designated place. 4. Flammable material must be disposed on daily basis from work location.	N	P3	S2	M	NS	Training to be conduct with engaged team and PTW system must be followed.	P1	S2	L		Nil
14	5	Shifting of Mivan component to Work area Manually.	Slippery and obstructed access.	Internal	Trips, Fall & Hit Injury.	1. Access to be kept clear from any obstruction. 3. all material to be stacked in right manner. 3. Cut resistance Hand Gloves , Safety Helmet , Safety Shoes and and shoulder pad must be ensure during manual material transportation.	N	P2	S3	M	NS	Before start the activity area should be survey and TBT conduct with engaged worker.	P1	S3	M		Nil
15	6	Installation of internal Vertical member/Plate.	Fall of vertical panel.	Internal	Physical injury and property damage.	1. All vertical panels are firmly secured as per Alu formwork system to prevent the fall of vertical panel.	N	P3	S3	H	NS	All boards has to be secured with the additional tag line/ support line	P1	S3	M		Nil
16	7	Installation of Horizontal Member.	Fall of Material.	Internal	Physical injury and property damage.	1. Work sequence must followed during horizontal member installation. 2. Aluminium formwork guideline must be followed on every step of work. 3. Standard Table to be used for Horizontal panel installation.	N	P3	S2	M	NS	Training must be conduct with engaged staff and Worker for work sequence and procedure of Aluminium Formwork system.	P1	S2	L		Nil
17	8	Installation of external Vertical Member/ Plate.	Fall of Material and Person.	Internal	Multiple injury.	1. Safe Working platform must be ensure around the building periphery.2.Samall bucket must be used for Stub pin and wedges.	N	P3	S3	H	NS	PTW system must be followed for external work.	P1	S3	M		Nil
18	9	Handling of reinforcement bars.	Handling of sharp edged Rebar's.	Internal	Cut Injury	1. Sufficient number of skilled workmen allotted to the job. 2. Safety helmet, safety shoes, Cut resistance hand gloves and shoulder pad to be ensure for material loading and unloading. 3. Barricade the work area.	N	P3	S3	H	NS	1. Conduct Job specific and Ergonomic hazard safety training. 2. Daily TBT to be conducted with concern team.	P1	S3	M		Nil
19			Improper stacking. & Nip/pinch point	Internal	Trip, Fall & physical Injury	1. Rebar's shall be stacked size wise with signage posted. 2. Packing shall be given for easy handling. 3. Rack to be used for material stacking.	N	P2	S3	M	NS	1. Material management to be followed at site. 2. Strict /closed supervision monitored for material management.	P1	S3	M		Nil
20			Presence of Poisonous Snake /scorpion & other insects etc..	Internal	Bite /Fatal	1. Insecticide treatment to be carried out on regular basis specially steel yard, material stacking yard and store area. 2. Site should be tie-up with pest control agency and snake catcher. And display contact number on site. 3. Remove grass/bushes around site work location.	N	P2	S4	H	NS	Training conduct with labour and staff for awareness about poisonous snake and scorpion.	P1	S4	M		Nil
21	10	Bar Bending & Bar cutting operation by Machine.	Unauthorized operation.	Internal	Injury to operator & Work crew	1. Only authorized person to operate the cutting M/c. 2. Power shall be disconnected when not in use. 3. Conduct training on safe operation.	Y	P4	S3	H	S	Authorise operator's photographs to be display near the machine.	P1	S3	M		Nil
22			Unguarded rotary & cutting wedge.	Internal	Entanglement & Amputation	1. All rotating parts & cutting wedge provided with suitable guards to avoid entanglement. 2. Workmen with loose attire not to be involved. 3. Display inspection tag on machine.	Y	P2	S3	M	S	Periodic inspection of machine to be done by P & M dept. and record to be maintained.	P1	S3	M		Nil
23			Unsafe Electrical installation.	Internal	Electrocution.	1. Electrical connection to be route through 30mA ELCB. 2. Cables of sufficient capacity with double insulation & Industrial plug tops & sockets to be used. 3. Provision of double Body earthing to be ensure. 4. As per standard earth pit to be made and resistance inspection to done and display near the earth pit. 5. only IP -55 electrical DB to be used at site.	Y	P3	S3	H	S	Electrical inspection to be carried out on regular basis and record to be maintained. Display contact detail of Electrician. Emergency switch to be placed.	P1	S3	M		Nil
24			Sharp edged materials after cutting operation.	Internal	Cut injury.	1. Daily housekeeping practice is adopted. 2. Separate scrap yard is demarked to dump cut & scrap bars	Y	P2	S2	M	NS	Disposal of RO for waste to be followed on regular basis. (re use the same)	P1	S2	L		Nil
25			Improper stacking of fabricated rebar.	Internal	Trips, Fall & Hit Injury.	1. Reinforcements shall be stacked diameter wise with identity. 2. Separators shall be used to stack one above others.	N	P2	S2	M	NS	Material stacking yard to be identified for fabricated material.	P1	S2	L		Nil
26			Excessive Noise resulting.	Internal	Hearing impairment	1. Preventive maintenance schedule and maintenance to be followed and recorded as per mannual. 2. Ear plug to be used if required.	Y	P2	S2	M	S	Preventive maintenance schedule and maintenance to be recorded.	P1	S2	L		Nil
27	11	Concreting by Concrete Mixer/ Concrete Pump	Unauthorized Operation	Internal	Injury to the operator & work crew	Only authorized operator operates the mixer machine.	Y	P3	S3	H	S	Daily monitoring to be carried out for safe operation.	P1	S3	M		Nil
28			Unguarded Rotary parts	Internal	Entanglement & Amputation	1. All the rotating parts (of Mixer machine) are covered / guarded. 2. Workmen with loose attire not engaged.	Y	P1	S3	M	S	1. Regular inspection to be done and recorded. 2. Vehicle inspection to be done through Vehicle inspection checklist.	P1	S3	M		Nil
29			Loading Hopper Movement	Internal	Hit Injury	Barricading around the concrete mixer to be available.	N	P1	S3	M	NS	Preinspection of work location to be done.	P1	S3	M		Nil
30			Slippery Surface / Projecting Materials	Internal	Slips & Trips / Hit Injury	Loading crews are entrusted to clean the approach every day.	Y	P3	S2	M	S	SOP to be prepared and monitored .	P1	S2	L		Nil
31			Contact with chemicals	Internal	Alkali burn & Eye Injury	1. Use of Rubber Hand gloves, gumboots & Goggles / Face shield during concreting work. 2. Washing of hands before eating & drinking and at the end of work. 3. Training on first aid for MSDS to be given to concern in charge.	N	P2	S2	M	NS	Training to be conduct with all engaged worker and staff in respect of MSDS.	P1	S2	L		Nil
32			Flying particles and splashes of aggregate material, slurry water, and concrete.	Internal	Hit to body Part.	1)Ensure PPE's like Safety goggles, gloves ,Nose masks Safety helmets and gumboots. 2. Don't stay or stand front of concrete discharge point. 3. Close supervision to be followed.	Y	P3	S3	H	S	Hazard and their control measures to be brief through TBT.	P1	S3	M		Nil
33			Haphazard Routing of vibrator cable.	Internal	Slips & Trips	Vibrator cable routed away from the access & approach.	Y	P3	S2	M	S	Cable Management to be followed at site.	P1	S2	L		Nil
34	12	External and internal working platform.	Unprotected Edge.	Internal	Fall of person and Material.	1. Mid rail and Top rail must be ensure on cantilever working platform. 2. Railing pipe must be tied with swivel clamp.	Y	P4	S3	H	S	Before use of external and internal working platform must be jointly inspect and recoded. 2. PTW system must be follow before use of cantilever working platform. 3. Strict supervision must be followed for cantilever working platform. as per all the material, how for that safety net are provided.	P2	S3	M		Nil
35			Unprotected Dead end.	Internal	Fall of person and Material.	1. Every dead end must be protected by Double railing. 2. Railing pipe must be tied with swivel clamp.	N	P2	S3	M	NS		P1	S3	M		Nil
36			Unsecure and Suspended walkway plank.	Internal	Fall of person and Material.	1. All walkway jali must be tied with bending wire on six place. 2. More than 50mm gap should not be create on working platform. 3. Any walkway jali not extend from bracket more than 100 mm. 4. Any loose material don't kept on working platform. 5. Double walkway jali must be used on external working platform. 6. Only DSR Tie rod used for working platform bracket . 7. Two level working platform must be ensure around the building periphery. 8. Continuity must be maintained in external working platform.	N	P4	S3	H	NS		P1	S3	M		Nil
37			Unprotected corner portion.	Internal	Fall of person and Material.	1. Every corner portion must have corner bracket/ Corner Bracing for bottom support of suspended walkway jali.	Y	P4	S4	H	S		P1	S4	M		Nil
38			Loose Material on working platform.	Internal	Fall of person and Material.	1. Any Loose material don’t kept and left on working platform.	Y	P3	S3	H	S		P1	S3	M		Nil
39			Gap between internal working platform.	Internal	Fall of person and Material.	1. Working platform must be 100% covered in any shaft. 2. Flat bracket should be used in shaft for working platform. 3.Two level working platform must be ensure in every shaft.	Y	P3	S2	M	S		P1	S2	M		Nil
40			Overloading on External and internal working platform.	Internal	Fall of person and Material.	1.Don't overload the working platform. 2. More than tree plat don't kept on working platform in one location.	Y	P3	S3	H	S	Daily inspection through checklist must be done and recorded.	P1	S3	M		Nil
41	13	shuttering & Deshuttering of Mivan Panel and T- Plate.	Substandard /unsafe procedure adopting.	Internal	Hit injury and property damage.	1. Refer to Aluminium Formwork system for Deshutter the panel. 2. Directly don't through on ground and panel. 3. After deshutter all panel to be stacked in right manner. 4. Access and egress to be kept clear at all time.	N	P3	S2	M	NS	Aluminium Formwork system procedure training to be conduct with engaged Team. 2. Permit to work system to be followed for the same.	P1	S2	L		Nil
42			Unsafe material stacking on cantilever working platform.	Internal	Slip, Trip and fall of material.	1. Any loose and small object don't kept on working platform. 2. More than three full length panel don't kept on working platform in one location. 3. Any T- plat don't store and kept on external working platform.	N	P4	S3	H	NS	Training to be conduct with concern team and daily inspection to be done and record to be maintained.	P1	S3	M		Nil
43			use of Substandard Table for removing / fixing the T- plat and Solders.	Internal	Slip, Trip and fall of material.	1. Only approved and standard table use for T -plat and solders removing. 2. personal fall protection system should be ensure for every worker which will engage in T- plat & solder removing work.	N	P3	S2	M	NS	Strict supervision and PTW system must be followed for the respective activity.	P1	S2	L		Nil
44	14	Mivan Plat Transportation for Next Floor.	Heavy plate passing through duct and opening.	Internal	Fall of person and Material.	1. As per Mivan formwork system heavy and full length plate to shift through nearest staircase.	N	P3	S2	M	NS	prior to start the work Make a approved plan for Mivan plate transportation to next level.	P1	S2	L		Nil
45			Plate passing out side the building periphery.	Internal	Fall of material.	1. Small plate to be passed through identified and designated openings. 2. Don't shift / pass any mivan plate out side of building.	N	P4	S4	H	NS		P1	S4	M		Nil
46			Mivan Plate passed in void area.	Internal	Fall of person & Material.	1. Opening must be fully closed with welded steel mesh where people standing for plate passing. 2. Area to be kept clear from any obstruction.	N	P3	S2	M	NS		P1	S2	L		Nil
47	15	Working at Height on Scaffold.	Unsafe working platform.	Internal	Fall of person and fall of material.	1. Ensure surface to be levelled and compacted for scaffold erection. 2. Base jack must be used for every vertical member. 3. 1 : 3 ratio to be maintained for all scaffold. 4. Scaffold to be in plumb. 5. Ensure Mid rail and top rail on every scaffold. 6. Working level should be fully covered with walk way jali. 7. Before use of scaffold inspection through checklist to be carried out and recorded. 8. Scaffold Tag to be displayed on scaffold. 9. PTW system to be followed for height work. 10. Double lanyard Full body Safety Harness to be ensure for height work.	Y	P4	S3	H	S	Before use of scaffold joint inspection through checklist with Execution and safety team to be carried out and record to be maintained. Scheme/plan of work platform with all detail needs to be get approved from concern prior to use on site. Deploy dedicated scaffold erection & inspection team on site.	P1	S3	M		Nil
48			Unsupported Scaffold.	Internal	Tilt and topple	1. 1:4 ratio to be maintained during and after erection of scaffold. 2. As required support to be given to scaffold. 3. If required diagonal and cross bracing to be ensure to scaffold.	Y	P3	S2	M	S	Inspection through scaffold checklist to be carried out and record to be maintained.	P1	S2	L		Nil
49			Overloaded Scaffold.	Internal	Tilt ,Topple and collapse of scaffold.	Scaffold to be made as per work required. Light ,Medium and Heavy duty.	Y	P3	S2	M	S	Load calculation to be done before use of scaffold.	P1	S2	L		Nil
50			Absence of access/Ladder for ascending and descending on scaffold.	Internal	Slip ,trip and fall.	1. Ladder must be ensure for every scaffold. 2. one meter ladder to be increase from landing point. 3.Ladder to be secured with scaffold. 4. 1:4 ratio to be maintained after ladder landing.	Y	P3	S2	M	S	Inspection through scaffold checklist to be carried out and record to be maintained.	P1	S2	L		Nil
51	16	Applying Shuttering oil on mivan Plate.	Fire	Internal	Fire Hazard	1. Shutting oil to be kept in closed drum. 2. Don’t used gamelan & open buckets for applying the shutting on Mivan panel. 3. portable fire extinguisher provide to working area. 4. MSDS to brief with all engage workers & staff. 5. Flammable material to be segregate on working floor and it should be demarked. 7. Smoking is strictly prohibited.	N	P3	S3	H	NS	Unwanted shutting oil don’t store on work site after completion of work rest oil to be store in designated place. Uses of adequate PPE	P1	S3	M		Nil
52	17	Electrical Installation.	Unsafe Electrical installation.	Internal	Electrocution.	1. Electrical connection to be route through 30mA ELCB. 2. Cables of sufficient capacity with double insulation & Industrial plug tops & sockets to be used. 3. Provision of double Body earthing to be ensure. 4. As per standard earth pit to be made and resistance inspection to done and display near the earth pit. 5. only IP -55 electrical DB to be used at site.	Y	P3	S3	H	S	Electrical inspection to be carried out on regular basis and record to be maintained. Display contact detail of Electrician. Follow WI of GPL.	P1	S3	M		Nil
53	18	Night work	Lack of Illumination.	Internal	Fall ,Trip & Slip.	1. As required Sufficient illumination to be ensure at working area. 2. Emergency Vehicle should be available full time on site during the work. 3. concern staff should be full time available at work site. 4. Follow work permit system.	Y	P3	S2	M	S	Illumination level to be checked through Lux Meter as per legal guide line.	P1	S2	L		Nil
54	19	During Rainy season.	Slip ,Trip and fall during rainy season.	Internal	Slip ,Trip and fall	1. Rain protection shed should be made working location. 2. Rain coat to be provide to all deployed worker and staff.	N	P2	S2	M	NS	incase of heavy rain work to be stopped. Access & Egress to be kept clear at all time.	P1	S2	L		Nil
55	20	Housekeeping	Poor Housekeeping	Internal	Slip, trip & fall Physical Injury.	1) After completion of concreting and deshuttering work area to be cleaned and all materials to be stacked properly. 2. Construction debris to be removed on daily basis from building.	Y	P3	S2	M	S	Housekeeping checklist to be followed for housekeeping inspection.	P1	S2	L		Nil
56	21	Provision of fall protection/prevention measures	Unprotected edge , open cut out & utility shaft and absence of netting management system.	Internal	Fall of person and fall of material.	1.All open edge must be barricaded with toe guard provision. 2.All duct ,opening and utility shaft must be horizontal protected with MS steel mesh. 3.Horizontal safety catch net must be ensure below the working level. 4. Horizontal safety net to be installed on ground level for pedestrian movement. 5. Vertical fall protection to be provide to building. 6. One point entry with canopy system (Fall protected ) to be made in every building.	Y	P3	S3	H	S	Prior planning,material procurement and close communication Approved scheme design to be follow.	P1	S3	M		Nil
57	22	Shuttering & Deshuttering of Mivan Panel and T- Plate.	Flying nails,Bodily injury caused due to flying nails	Internal	Eye injury,eye damage,eye blindness	while hammering safety goggles shall be used.Hammering to be done on the edge of nails instead of head	Y	P3	S3	H	S	Training shall be given to all workmen ,engineers or supervisors on nailing & denailing safety.	P1	S3	M		Nil
58	23	External bracket removal work	fall of person,fall of material	Internal	Physical injury,bodily injury,fatal	Same size wing nut & tie rod shall be used.Color coding shall be used to identify size of tie rod & wing nuts.lifeline rope shall be provided.sharp edges & protruding dwell be protected or cautioned.	Y	P3	S3	H	S	Training shall be given to all workmen ,engineers or supervisors.Continuous supervision to be given for height work activities	P1	S3	M		Nil
59						RISK Calculation / Evaluatio
60		Probability (P)				P/S	S1	S2	S3	S4
61		P1: Improbable				P1	L	L	M	M
62		P2 : Remote				P2	L	M	M	H
63		P3 : Possible				P3	M	M	H	H
64		P4 : Probable				P4	M	H	H	H
65
66		Severity (s)		A : Hazards must be avoided (or the level of risk reduced significantly and reliable by controls)
67		S1 : Negligible		B : Hazards should be avoided (or the level of risk reduced significantly and reliable by controls)
68		S2 : Minor		C : Risk to be controlled as far as reasonably practicable
69		S3 : Sever		D : Risk is controlled as far as reasonably practicable .
70		S4 : Extreme		-- : Acceptable risk
71				LEGAL : If activity come under legal implecation (significant) than additional control measures is to be taken and has to be reviewed periodically.
72				S : Significant
73				NS : Non - Significant.
74
75
76
77
78	PREPARED BY KEC PROJECT MANAGER PMC SAFETY MANAGER
79	PREPARED BY KEC PROJECT MANAGER PMC SAFETY MANAGER
80	PMC PROJECT MANAGER GPL SAFETY MANAGER GPL PROJECT MANAGER
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100