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No.Process Step / Task
Observed Waste / Issue
ECRS Category (E / C / R / S)
Proposed Action / Idea
Expected BenefitResponsible PersonDue DateStatus / Result
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1Material loadingExcess walking distance to pick materialsE - EliminateMove material rack closer to workstationReduce walking time by 30%Mr. A2025-10-15Planned
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2AssemblyTwo operators needed for simple taskC - CombineMerge tasks and use a simple fixtureSave manpower, reduce waiting timeMs. B2025-10-20In Progress
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3InspectionUnnecessary double check by QCR - RearrangeMove inspection step to after assembly instead of before packagingShorten lead timeMr. C2025-10-25Completed
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4PackagingToo many manual tape sealing stepsS - SimplifyUse automatic tape dispenserImprove consistency & reduce fatigueMs. D2025-10-30Planned
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