2023-04-04 JSEA for Mobile Crushing and Screening All Sites

	A	B	C	D	E	G	H	I	J	K	L
1	Job Safety Environmental Analysis – JSEA
2	Company Name		GOODMAN CONTRACTORS LTD GOODROCK RECYCLING				Date JSEA Developed		04-04-2023
3	Job Site		ALL SITES				Job Number
4	Job / Task Description		Processing material by crushing and/or screening
5	Contributors to this JSEA		Tony Mckay, Geoff Cooke
6	Authorising Person		TONY MCKAY
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8	Likelihood		Consequence			Action Table
9	S: Safety		Onsite Treatment	Offsite Treatment	Permanent Injury / Fatal	Uncontrolled Risk Level		What do we need to do?	Controlled Risk Level	What should happen next?
10	Q: Quality		Job Status Normal	Rework Required	Complete Job Shutdown
11	E: Environment		Minor Onsite Impact	Minor Offsite Impact	Major Impact On or Off Site
12	Almost Certain will probably occur		CHECK	STOP	STOP	STOP		Hazards must be eliminated or the uncontrolled risk level reduced through substitution, isolation, engineering or a design change.	STOP	TASK MUST STOP The task CANNOT proceed until the Site Supervisor has agreed to what further controls must be applied.
13	Possible may occur, has happened		START	CHECK	STOP	CHECK		Ensure that the highest possible controls have been applied (e.g., elimination, substitution, isolation, engineering, several administrative controls and PPE).	CHECK	TASK MUST BE CHECKED The Site Supervisor or equivalent MUST review controls and ensure they are appropriate & effective before task can start.
14	Unlikely could occur, known to happen		START	START	CHECK	START		The Supervisor or equivalent MUST review the controls and ensure they are appropriate and effective before the task can start.	START	TASK MAY START Continually review controls are in place and working effectively.
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16	PPE
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18	Activity Sequence		Hazards	Uncontrolled Risk Level	Controls					Controlled Risk Level	Who is Responsible
19	Break the job down into tasks. Each task should detail a major activity and be in logical sequence.			STOP	Examples : - No. of people - Licenses - Training, qualification - Approvals, plans & permits - Environmental controls			- Safety equipment - PPE - SDS - Hazardous substance controls		STOP	Who (by name) and When this needs to be done.
20				CHECK						CHECK
21				START						START
22	1	Setting up and packing down mobile crusher or screen	Pinch Point, Faulty Plant and equipment, Uneven surfaces, dirty water, windy	STOP	- Toolbox meeting, Daily work plan, Prestart check, 360 walk around Checking the structure Jaws wear and adjustment, Belts have no splits and they are tracking correctly, Magnet is clear of any steel build up etc. before start of day. - Make sure work area is level and tidy before you set up. - Tracking to work area, unfold conveyors and wing walls, set a safety zone around your work area - Any mess from the day should be cleaned up at the end of the day, for a clean start the next day. - Isolate your work area with cones or barriers, from any site traffic - Have signage up stating what to do and who to call if wanting to come into work area - If anyone enters your work area unannounced STOP all work - 3 points contact when climbing around machine and stay inside safety rails - Think of environmental issues, do I have to slit fence or bund work area - Think of weather conditions, windy what way is the wind blowing - Contact the office to notify of the operation					START	Supervisor / Operator
23	2	Crushing material	Falling from height, Serious harm or injure, Jam ups, Heavy Plant Movements	STOP	- Only trained operator to use the plant - Never put your head in or around the crushing jaws make sure all safety guards are in place at all times specially when in operation - Starting the crusher up, start all your convers first, then your magnet, once you have checked that they are running true in alignment, start your crusher jaws run that for a couple of minutes to warm it up, then turn on your vibrating feeder, start your loading of materials - If you get a blockage of the jaw, run conveyors out, reverse crushing jaws to unblock, if it doesn’t unblock, turn off machine off, isolate it, unblock by hand, never put your hand in around any moving parts - if you use a excavator to unblock the Jaw use certified chains on a certified lifting point, think about your method of unblocking don’t hurt yourself, have good communication - Only turn off crusher with full convers belts if its likely damage will accrue - Only Trained operators to support crushing operations - Slitting of conveyor belt Make sure magnet is on and kept clear at all times, if you have to clear make sure machine is turned off and isolated, have deflector plate on bottom of crushing jaws at all times					START	Supervisor / Operator
24	3	Moving of material	Striking of other machines, Machine tipping over		- Only trained operators to drive machines - Operators to be aware of their surroundings e.g. conveyors, steel bin, stock piles, other machines working in the area - When stock piling material don’t drive up the stock piles with front wheels or bucket up in the air, push and tip with all wheels on the hard surface. - Only trained operators to push material up to excavator loading crusher - Keep stock piles 10 meters away from boundary - Keep stock piles contained and tidy					START	Supervisor / Operator
25	4	Shut down of crusher or screen	Working in close proximity to others, Being crushed, Travelling machinery		- Make sure all material is off the conveyosr before turning off and that you have cleaned up around the vibrating feeder, shut down - Make sure you clean up any steel from around conveyors, make sure crusher is isolated before doing this task, don’t climb in or around crusher while its running - Make sure all stock piles around crusher or screen to be cleaned up at end of the day, orange cone on the ground under end of conveyor so conveyor doesn’t get hit. - 360 walk around crusher checking belts, rollers, jaws, magnate, the whole structure					START	Supervisor / Operator
26	5	Using Pulverizes to pre crush concrete	Pinch point, Flying debris, damage to machinery		- Isolate the work area before starting operation - Only trained operators to do this task - Pre start on machine, Close attention when checking pulverizes - Use the right size machine, with a front screen guard fitted, only trained operators to do this task, keep everyone else away from this operation - Beware of oversize concrete / steel don’t pull concrete into slew zone - Beware of steel when placing in steel bin, make sure it’s in the bin and it doesn’t come out and damage the machine					START	Supervisor / Operator
27	6	Customer interaction	Customer coming into live work area and getting hurt		- At the main Goodman office, members of the public and customers will be informed what to do when tipping off there concrete and if the crushing operation it in progress - Have signage up that the entrance to crushing work area - Have a safety zone set up around crunching operation when in progress with cones or barriers - If any members of the pubic or unauthorized personal enter your work area, all operations STOP until issue is sorted					START	Supervisor / Operator
28	7	Screening materials	Falling from height, Serious harm or injure, Jam ups, Heavy Plant Movements		- Only trained operator to use the plant. No blue card no operation. - Never put any body parts in or around the screen or any moving parts and make sure all safety guards are in place at all times specially when in operation - Starting the Screen plant up, start all your conveyors and the screen first, then your feeder, once you have checked that they are running true in alignment, - Check the feeder speed and how material is flowing on belts and screen and make adjustments as necessary to , - If you get a blockage of the Screen or chutes or conveyor, run conveyors empty to clear blockage,, if it doesn’t unblock, turn off machine off, isolate it, unblock by hand, never put your hand in around any moving parts - Only Trained operators to support Screening operations					START
29	8	Access to the plant for a blockage or maintenance	Getting hurt if the machine is not correctly isolated		- Follow correct isolation procedures to make the plant safe to access all areas. - Shut down all sources of energy. - Lock out the plant engine isolator before getting into any repairs or maintenance. - Remember to remove your lockout from the machine once your work is completed and the plant is safe to start.					START
30	9	Unpack and pack down for transporting	Follow the correct procedures and sequence to avoid damage to any of the plant		- Follow correct procedures when preparing the machine for transporting - Ensure all conveyor belts are secure with the orange strops - Ensure all surfaces are cleaned of loose material. Stones and material left on the machine during transporting can be a hazard and fall off during this process - Follow correct procedures when preparing the machine for processing material - Ensure the machine is level and stable before you start processing. It is important to level the machine - Follow the procedures for walking the machine. Either by remote or cable control.					START
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