A | B | C | D | E | F | G | H | I | J | K | L | M | N | O | P | Q | R | S | T | U | V | W | X | Y | Z | |
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1 | Task | Completed | Notes | |||||||||||||||||||||||
2 | ||||||||||||||||||||||||||
3 | Minor Parts Prep | Nov 26, 2014 | ||||||||||||||||||||||||
4 | Assemble water intake hose | Oct 2, 2014 | ||||||||||||||||||||||||
5 | Make 120V circuit breaker box | Oct 27, 2014 | ||||||||||||||||||||||||
6 | Make 12V grounding block | Nov 2, 2014 | ||||||||||||||||||||||||
7 | Assemble drain pipe pieces | Nov 9, 2014 | ||||||||||||||||||||||||
8 | Finish wooden door and drawer pulls | Nov 5, 2014 | ||||||||||||||||||||||||
9 | Make cutting board | Nov 26, 2014 | Make to fit on sink surround | |||||||||||||||||||||||
10 | ||||||||||||||||||||||||||
11 | Material Prep | Dec 16, 2014 | ||||||||||||||||||||||||
12 | Rip spars to width | Nov 15, 2014 | Tape together in groups of 6 and in complete block to minimize warping | |||||||||||||||||||||||
13 | Rip bottom plates to width | Nov 15, 2014 | Tape together to minimize warping | |||||||||||||||||||||||
14 | Join template plywood | Nov 16, 2014 | Use weight to clamp | |||||||||||||||||||||||
15 | Join outer wall plywood | Nov 23, 2014 | Use #5 screws to clamp | |||||||||||||||||||||||
16 | Join floor plywood | Nov 23, 2014 | Use #5 screws to clamp | |||||||||||||||||||||||
17 | Glue nut / washer combos for bottom plates | Nov 28, 2014 | ||||||||||||||||||||||||
18 | Join inner wall plywood | Nov 30, 2014 | Tape inner seam to minimize overflow, use board stacks and weights to clamp | |||||||||||||||||||||||
19 | Lay out profile and door on template | Dec 7, 2014 | For door, lay out door hole, outer skin, inner skin | |||||||||||||||||||||||
20 | Cut out template profile | Dec 10, 2014 | Cut large, sand to line | |||||||||||||||||||||||
21 | Cut out template door hole | Dec 14, 2014 | Cut large, sand to line | |||||||||||||||||||||||
22 | Cut out template door | Dec 14, 2014 | Use outer line, cut large, sand to line | |||||||||||||||||||||||
23 | Mark spars on template | Dec 16, 2014 | Check measure roof fan and skylight | |||||||||||||||||||||||
24 | ||||||||||||||||||||||||||
25 | Install Floor | Jan 7, 2015 | ||||||||||||||||||||||||
26 | Wash and prepare trailer frame | Dec 30, 2014 | Remove fenders and unhook wiring | |||||||||||||||||||||||
27 | Cut floor to size | Dec 30, 2014 | ||||||||||||||||||||||||
28 | Drill trailer frame | Dec 31, 2014 | ||||||||||||||||||||||||
29 | Shape bottom plate | Jan 1, 2015 | ||||||||||||||||||||||||
30 | Finish floor bottom with roofing tar | Jan 2, 2015 | 2 coats, allow to dry completely | |||||||||||||||||||||||
31 | Place floor and dry fit bottom plate | Jan 2, 2015 | ||||||||||||||||||||||||
32 | Epoxy nut assembly to bottom plate | Jan 2, 2015 | ||||||||||||||||||||||||
33 | Drill floor and bottom plate for bolts and T-nuts | Jan 3, 2015 | ||||||||||||||||||||||||
34 | Sand floor top | Jan 3, 2015 | ||||||||||||||||||||||||
35 | Install T-nuts and floor bolts | Jan 4, 2015 | ||||||||||||||||||||||||
36 | Finish floor top | Jan 7, 2015 | 3 coats floor-grade polyurethane, leave T-nuts exposed | |||||||||||||||||||||||
37 | ||||||||||||||||||||||||||
38 | Install Walls | Jan 27, 2015 | ||||||||||||||||||||||||
39 | Sand exterior plywood joints | Dec 26, 2014 | Fill screw holes / seams with Bondo | |||||||||||||||||||||||
40 | Shape exterior walls and door holes | Dec 27, 2014 | Careful of seam orientation, use router with flush trim bit and guide template | |||||||||||||||||||||||
41 | Cut out spar slots on template | Dec 27, 2014 | ||||||||||||||||||||||||
42 | Cut out exterior doors | Dec 28, 2014 | Use router with flush trim bit and guide template | |||||||||||||||||||||||
43 | Mark spars on exterior walls | Dec 28, 2014 | Trace spar slots on inside, mark drill holes on outside | |||||||||||||||||||||||
44 | Shape interior walls and door holes | Dec 28, 2014 | Careful of orientation, use router with flush trim bit and guide template, cut spar slots in process | |||||||||||||||||||||||
45 | Trim template door to inner wall line | Jan 1, 2015 | ||||||||||||||||||||||||
46 | Cut out interior doors | Jan 1, 2015 | Use router with flush trim bit and guide template | |||||||||||||||||||||||
47 | Install bottom plates on exterior walls | Jan 8, 2015 | ||||||||||||||||||||||||
48 | Install interior door surround | Jan 10, 2015 | Use template as guide, trim to width allowable by mounting method | |||||||||||||||||||||||
49 | Install interior hatch surround | Jan 13, 2015 | Use template as guide, trim to width allowable by mounting method | |||||||||||||||||||||||
50 | Install wall foam core | Jan 17, 2015 | Cut tight to fit, glue all sides, trim to marked spar slots | |||||||||||||||||||||||
51 | Glue double spars | Jan 24, 2015 | ||||||||||||||||||||||||
52 | Cut spars to length | Jan 24, 2015 | ||||||||||||||||||||||||
53 | Install interior wall skins | Jan 24, 2015 | Rough sand edges | |||||||||||||||||||||||
54 | Finish interior walls | Jan 26, 2015 | 3 coats floor-grade polyurethane | |||||||||||||||||||||||
55 | Finish exterior wall bottom with roofing tar | Jan 26, 2015 | 2 coats, allow to dry completely | |||||||||||||||||||||||
56 | Install wall assembly | Jan 27, 2015 | Prop with minimal spars, all spars to be installed later | |||||||||||||||||||||||
57 | ||||||||||||||||||||||||||
58 | Build / Install Galley | Mar 23, 2015 | ||||||||||||||||||||||||
59 | Cut all galley pieces | Feb 20, 2015 | Use real dimensions of finished walls, watching for curving and wall thickness changes | |||||||||||||||||||||||
60 | Dry fit all galley pieces | Feb 20, 2015 | Test fit appliances and gear, add organizers as needed | |||||||||||||||||||||||
61 | Cut holes for sink and tap | Feb 20, 2015 | Test fit sink and tap | |||||||||||||||||||||||
62 | Disassemble | Feb 22, 2015 | Make sure orientation is clear | |||||||||||||||||||||||
63 | Cut holes for electrical | Feb 22, 2015 | ||||||||||||||||||||||||
64 | Finish all exposed surfaces | Mar 7, 2015 | ||||||||||||||||||||||||
65 | Install knobs and catches | Mar 22, 2015 | Adjust cabinet doors, install bumper pads | |||||||||||||||||||||||
66 | Install all members | Mar 23, 2015 | Install awkward electrical fittings while raceway open | |||||||||||||||||||||||
67 | ||||||||||||||||||||||||||
68 | Install Electrical System | Mar 28, 2015 | ||||||||||||||||||||||||
69 | Dry fit shore power input | Mar 7, 2015 | ||||||||||||||||||||||||
70 | Install 120V electrical plugs | Mar 11, 2015 | ||||||||||||||||||||||||
71 | Install 120V wiring | Mar 11, 2015 | Support and control tension | |||||||||||||||||||||||
72 | Test 120V system | Mar 11, 2015 | ||||||||||||||||||||||||
73 | Install 12V components | Mar 21, 2015 | Items over cabin: dry fit only | |||||||||||||||||||||||
74 | Install 12V wiring | Mar 26, 2015 | Support and control tension, keep uniform offset to spars and sides and as-built before covering | |||||||||||||||||||||||
75 | Test 12V system | Mar 28, 2015 | ||||||||||||||||||||||||
76 | ||||||||||||||||||||||||||
77 | Install Inner Roof Skin | May 2, 2015 | ||||||||||||||||||||||||
78 | Dry fit orthogonal template plywood | Jan 28, 2015 | Loosen base bolts, use sheets for future galley construction | |||||||||||||||||||||||
79 | Dry fit all support spars | Feb 7, 2015 | Ensure countersinking is deep enough for filling and sanding | |||||||||||||||||||||||
80 | Dry fit roof fan and skylight | Feb 7, 2015 | ||||||||||||||||||||||||
81 | Cut and join headliner | Mar 7, 2015 | ||||||||||||||||||||||||
82 | Install headliner and spars | Mar 8, 2015 | Remove and glue spars one by one | |||||||||||||||||||||||
83 | Cut headliner to accomodate roof fan and skylight | Mar 21, 2015 | Flush trim with router, make holes for lights | |||||||||||||||||||||||
84 | Finish headliner | Mar 27, 2015 | Prime, then paint with 3 coats mildew-resistant paint | |||||||||||||||||||||||
85 | Install edging and trim | May 2, 2015 | Trim to hide headliner join at top and bottom, side edging to mask gaps | |||||||||||||||||||||||
86 | ||||||||||||||||||||||||||
87 | Install Outer Roof Skin | May 3, 2015 | ||||||||||||||||||||||||
88 | Install roof foam core | Apr 3, 2015 | Cut tight to fit, glue all sides, leave gaps for electrical | |||||||||||||||||||||||
89 | Install exterior roof skin | Apr 18, 2015 | Tack to spars, glue to spars and insulation, watch for electrical | |||||||||||||||||||||||
90 | Fill nail holes, gaps, and depressions | May 3, 2015 | Leave fine finishing work for exterior finishing | |||||||||||||||||||||||
91 | ||||||||||||||||||||||||||
92 | Build Doors | Oct 4, 2015 | ||||||||||||||||||||||||
93 | Cut interior window holes | May 17, 2015 | Modify and use template | |||||||||||||||||||||||
94 | Cut exterior window holes | May 30, 2015 | Use template, offset from edges | |||||||||||||||||||||||
95 | Dry fit exterior panels and remove | May 30, 2015 | Adjust size and hinges as necessary | |||||||||||||||||||||||
96 | Install door body interior surround | Jun 14, 2015 | Clamp to template, build and glue layers, trim, remove | |||||||||||||||||||||||
97 | Install interior latch | Jun 14, 2015 | ||||||||||||||||||||||||
98 | Install latch handle surround | Jun 21, 2015 | ||||||||||||||||||||||||
99 | Install foam core | Jul 12, 2015 | Cut tight to fit, glue all sides, leave gaps for electrical | |||||||||||||||||||||||
100 | Install interior skin | Jul 26, 2015 |