ABCDEFGHIJKLMNOPQ
1
BLOG Bike packing tandem "El Burro"
2
3
4
categoryItem/ BrandSpecificationBasis of decision/selectiongramsLink
5
frame
Granite Tandem Design
Granite Tandem Design Gravelleur, titanium uncoupled frametarget 35#, $10,000 project specifically addressing bike-packing needs. 29x2.3 and 27.5x3 tires for terrain we've found most prevalent.3468
6
427 axle to crown, 65mm offset fork. for 100x15 thru axle
73-degrees head angle and 65mm rake for 45mm trail
Our riding does OK with flex ti fork and no front suspension, allowing us to have a reduced axle-to-crown (AC) height, maintain standover height without a bent top tube. We opt not to have suspension for weight and to avoid the high center of gravity geomery of a mtn tandem. The tire size and pressure services us well enough for rough forest service roads.
7
148 rear spacingInitially thinking was to match our racing gravel tandem wheel set to have interchangable sets, but the racing tandem is 135mm QR. So we decided a new set of wheels and 148 x 12mm thru bolt was best
8
captain top tube 58.3cm (5mm longer than our racing frame)to provide toe clearance on bigger tires
9
50mm BB dropnot a monster truck geometry of a mountain tandem with zero BB drop. Instead opted for a lower center of gravity serves us for gravel conditions
10
Stoker seat tube approx 400mm to accommodate 210mm stack height for Ergon CF3 flex seat post and seat.Ergon does not publish stack height, I had to get one to measure it. Considered the Body Float which is a little heavy for our needs but might be nice. I notice riders with them bob up and down with every pedal stroke: maybe they don't have the right weight spring or preload.
11
rear BB shell 86.5mm wide for BB386 EVO standard, offers largest area for welding chainstaysDavid Lafferty at Granite Tandem's idea that allows better chain stay welding for wide tires, while still working with desired road cranks.
12
10 bottle mounts (2 bolts each bottle) 4 of which are for use when bags are not mounted.
12 singular bolts at frame bag mounts in addition to using bottle bolts for some bags.
4 fender/rack mount bolts on stays
Bevy of thought thru cable guides and a pass thru top tube for RD housing
Included "side-by-side" mounts on top tube 45 degrees off top of tube since the frame would be filled with frame bags. We found since the bottles face a llittle "downhill" a short loop of elastic cord from the cage around the nozzel of the bottle was needed to hold them in place over bad waashboard. We knew from the bags on our first gravel tandem that we could take a differnt approach with a large bag set just to the top of the timing chain, and then use tool bottles for the lowest position adjacent the chain, would result in enough bag for packing without the need for a large "stoker stem" bag, so the option for more bottles in this position was possible. Worked with JPak on frame bolted bags
13
HeadsetHeadset with 1.125/1.5 races, external cane creek 110: ZS44/28.6/EC44/40 12mm stack heightopted for Cane Creek 110 series upgrade over their 40 series affordable option92
14
forkblacksheep Purpose built Titanium tandem duty, 427AC, 65mm take, (2) bottle mounts, and (2) anything mounts, paragon tapered steerer, ISO mount disc brake, 100x15 thru axle, includes thru axle from DT Swiss, Steerer 250mm. http://www.blacksheepbikes.com/ Prior gravel tandem we tried a 70mm offset ti fork and found it very stable, and the ti flex performed well on washboard1000
15
Controls
16
Captan stem100MM redshift SHOCKSTOP STEMheard good things, 100g premium over thompson. I left it set rather soft, I am sure it's doing work but still feesl bumpy. On 2 week trip my arms did hold up better than last year without it260
17
cap nut and ti boltcarbon/Ti15
18
steerer tube spacerCarbon. About 60mm of stack depending on the stem width and angle. At a minimum (3) x 5mm, (3) x 10mm. Measure frame to see how much we need10
19
stoker stemCustom ti stoker stem from Dean bikes a little over +27.2, 30 degrees, 240mm long. Alum face plate240
20
captain BarsSalsa Cowbell 2, 280g 46cm, 12 degree drop flare, no bottom flare. 68mm reach, 115mm drop, aero reinforced. 120mm-wide center with long slow taper about another 50mm, assume 31.8mm clamp for Eagle shifterWider flared bars like the woodshipper are not as well reviewed for riders who like position in the hoods. So I went with modest flared bars. I could found no better short reach shallow drop options. The 31.8mm section was not wide enough for the Paul's mounted mtn shifter so I had to make an adaptor281
29
stoker barscobra wing210
30
Bar wrapSew up leather bar wraps! 2mm bright blue upholstery leather with pink waxed thread done in baseball stitchingI've done leathers on a few bikes now and find they hold up really well. Difficult to apply over cables and padding110
31
Bar Phatcinelli time 2 for front and back142
32
33
Drive
1x12 with right side timing chain
For packing we don't need speed gears like I have on our 3x11 700% range gravel race tandem. Instead I wanted the reliability of one rear derailleur and not electronic so would persist in the backcountry. And wanted efficiency in drive train gained with right side timing chain.
34
crank rear rightSRAM Force BB30 165mm right. Discard SRAM spider. Resort with camo spider per spec belowCredit GDavid at Granite tandems for working out this drive. I just provided crank arm lengths. David spec'd cranks, found he could remove the stock spindle in the rear that's too short without having to buy a whole second set to make a left crank from a right and helicoil the pedal. He could have done so, but since the spindle removed he was able to use one set162
35
crank rear leftSRAM Force BB30 165mm left from same set. SPindle removed and replaced with longer spindle. No helicoil required.155
36
spindleCannondale 125mm spindle, which will result in a 156mm Q-factor95
37
FIRST REAR DRIVE TRAIN GEARING 28T
Started with this but found it not low enough
38
spider rear right Wolftooth CAMO M2 for SRAM.
Spacers - custom
provides best spacing for 3.0 tires, drive train clears tire by 3.5mm. David at Granite worked out the right offset version to spec36
39
rear chainring bolts and nut(5) M5 x 16mm SHCS, M5 Nylok nuts, custom M5 spacers. All stainless.
Because the outside mounted 38t chainring does not "plug in" to the camo spider, the chain ring bolts should be stainless steel, not alum
Camo spider not made for this application to have rings both inside and outtside of spider, but thru bolts worked23
40
rear Drive chainring28t, Wolf Tooth CAMO narrow-wide stainless @ 49mm chain lineThis is the smallest steel narrow-wide chainring I could find. Blogs told me that alum rings 30 or smaller were lasting under 1000 miles on single mtn bikes.62
41
Rear Timing chain ring
Wolf Tooth CAMO 38t @ 56mm chainline in rear, on outside of spider with extended bolt length thru camo spider and nuts. Chain clears 2.875 x 27.5 tire by 3.5mmTo reduce bottom tube bending and thus improve efficient power transfer from the captain, a larger timing chainring makes a big difference and we don't need more clearance for rocks since we're not jumping logs. Also worked hard to keep the timing chainlnie close to the frame center. The front timing chainring is even closer than the back that does help with no need for the line to be dead straight65
42
SECOND REAR DRIVE TRAIN GEARING 26T
We needed this low gear. On every day of our 2-week bike-packing trip we had a use for this gear loaded on steep climbs
43
spider rear right North Shore Billet 64/104, inner ring spaced with an additional .75mm washer to allow drive chain when it's in the largest cog in back to clear timing chain66
44
rear chainring bolts and nut(4) chainring bolts20
45
rear Drive chainring26t stamped steel 64bcd @ 47.5mm chainline (smaller ring needs more spacers to clear timing chain than does the 28t chainring in option 1. Chain clears 2.875 x 27.5 tire by 2mmI wish I would find a narrow-wide 26t, 64bcd in steel or stainless steel65
46
Rear Timing chain ring
38t SRAM Road C-Ring 38T 2X11-Speed Black 104BCD Chainring @ 56mm timing chainline in rearSee above about 38T selection85
47
Front crankSRAM Force, single road crankset right and left
170mm length, replace spider
BB30 standard, road spindle
438
48
Front crank spiderCamo for SRAM, M8 44mm chainline
Alternate: SRAM 110bcd spider for non-Camo chainring
Tighter chainline in front than in back does help reduce bottom tube bending and thus efficiency of captain power transfer. See below for clocking issues with the captain and stroker cranks using narrow-wide chainrings 36
49
front chainring boltsalum for camo5
50
Front Timing chain ring
Wolf Tooth narrow/wide 0 offset for SRAM 38t.
Alternate: non-camo 110bcd 38t chainring to align the cranks.
Turns out the 724mm belt-length bottom tube length and Camo spider having only one position for the chainring (it can not be rotated around to any other of the 5 bolt positions) that the captain's crank leads the stoker by 1 chain link (10 degrees). The narrow wide chainring only allows chain to jump 2 links so either 10 degrees ahead or 10 degrees behind. This the alternate non-camo spider and non-narrow-wide chainring to alow clocking the capt and stoker cranks to align. If you didn't want an option for a belt, the bottom tube could be shanged a few mm eaither way and make cranks work.63
52
Eagle 12
53
cassetteX01 - XG-1295 Eagle 10-50 XD Driver
low gear 0.52 vs 0.52 on coyote with 2.1 tires
Confirm effective gearing diam of 2.3 vs 2.1 tire
586g for sunrace cassette
The XX1 and X01 are both 355g, the GX is 450g, so I opted for the expense of the X01 to save weight357
54
RDGX EagleGX same weight as X01 and XX1290
55
Trigger shifterGX Eagle, replace "Matchmaker" clamp with Paul clampGX same weight as X01 and XX1124
56
trigger mount31.8 trigger shifter mount adaptor by Paul Corp31.8mm center section of bars were not wide enough so I used pieces of Problem Solvers seat post shims to mount Paul onto narrower section of bars20
57
12 speed chainGX EagleGX same weight as X01 and XX1260
58
backup cassettefor 27.5 wheels, SunRace MZ90 12‑speed Cassette 11‑50 with standard not XD Driver Cassette, 526g, $115Most touring is on 29 wheels, 27.5 are for local sandy rides. I opted for budget hubs and casette
59
shift cable and housing
4mm Jagwire Pro compressionless LEX-SL, only sold as kit...
2300mm cable appears just long enough for tandem
Discontinuous housing, see routing diagrams
74
60
Timingrear BB386EVO Angular Contact BB for 30mm Cranks91
61
eccentricProprietary Granite Tandem Design similar to State Bikes eccentric, includes press fit BB bearingslighter than bushnell feather weight170
62
timing chaintwo thus: 11 speed, KMC X11-SLNeeded narrow 11spd to help right timing and right drive chain clearance.314
63
see "drive" above for chain rings
64
Brakingbrake leversUse Campy Record 10 short pullGet to use cool vintage levers. And I've always liked the grip fit of Campy levers215
65
rearTRP HY/RD post mountFound the hydraulic reservoir reasonably adjusts for pad centering and wear. The latest set seems to adjust a little less than ideal and take cable adjustment as pads wear.195
66
frontTRP HY/RD post mount195
67
rear rotorMagura storm 203started with Disco floating rotor thinking the float would help with heat and warping, but they seems to shed particles into resin pads and wear poorly175
68
front rotorMagura storm SL 203177
69
rear caliper mountsframe is 203 post mount, no adaptorNeeds 1 to 2mm washers to center pads in rotor
70
front caliper bolt/shims
shimano 185-203 post to ISO mountNeeds 1 to 2mm washers to center pads in rotor26
71
ti caliper boltsM6x20mm (6) ti bolts for caliper and adaptor mounting.30
72
ti rotor bolts(12) titanium15
73
cables and housing5mm Jagwire Pro compressionless KEB-SL, road brake ends
2800mm rear cable is long enough. Front is continuous housing, rear is discontinuous but housed everywhere lower than the top tube
150
74
75
Wheels29 wheels29er wheels, see separate work sheet1950
76
frontOnyx 36h, nextie 29AS33, asymmetric with optional reinforcing, 27mm internal rim, 100x15 included with forkStudied largest dia spoke flange specs for front and back which helps build strength65
77
rearWhite Industries 36h, 148x12, XD Driver, ISO 6 bolt, 36h. Nextie NXT29AS32 25mm internal width, asymmetric by 2.6mm. Thru axle DT Swiss RWS 173.7mm for 148x12x1.0P, flat washerordered rims when I thought the whiles might interchange with gravel racing tandem which limited the rim width73
78
tire: front 29x2.3
For 15% tire drop 360# weight on 2.3 = 42psi, on loaded 400lb 2.3 = 47psi
In spite of calculated pressure for 15% tire drop, we found running at 35-37psi was appropriate for rough trails and washboard
79
cross mark II 2.25 exo (59mm or 2.3" actual width, 364.mm actual radius with 15% deflection)good solid center bead for mixed terrain780
80
tire rear 29x2.3 minion SS 29x2.3semi slick with good grip on edges. Have had one tire ruber delaminate from the housing780
81
27.5 x 3 wheels27.5 wheels, see separate worksheet, deore XT 32h hubs, Nextie NXT27AM40, 33mm internal width, 1808g. Backup cassette is above in drive sectionrim no longer available changed to different product.
82
tire front and rear 27.5 x 3
For 15% tire drop at 360# 27.5x2.875 = 31.4 psi. For loaded 400lb, 2.875 = 33psi
we've used them a little and have started at 32psi
83
WTB ranger is nice and tight tread compared to buldozer, actual on spec'd rims = 73mm at casing 76.5mm (3" exactly) at knobs (on 33mm ID rim) and 357.5mm Radius with 15% deflection, withint 7mm of 29x2.3 tires. 835g light, 1080g toughmeasure 2.875" when mounted
84
seatingfront seat postThompson masterpiece 27.5200
85
rear set postErgon CF3 pro carbon (not the chinese knock off) Only available in 27.2 dia vs 31.8 frame in rear220mm stack height from seat top to max insertion not stated, I had to measure after ordering230
86
front shims27.2 to 28.6 shim10
87
rear shims27.2 to 31.6 shim10
88
stoker seatrespero, unisex soft. contour 411g, sportif 326gout of production but the only seat stoker will use for 10 hours a day400
89
captain seatSQL, 611 size 15, considering the new "active" version
Consider carbon to save 140g = SQL 611 carbon $230 150g
611 cromo $110 250g
611 active carbon $280 190g
305
90
Front seat collar31.8 ThompsonReally should find a super hold double bolt collar10.5
91
Rear seat collarBuilt into frame11.5
92
Pedals
93
speedplay syzrlike the easy release624
94
95
bottle cages(9) eightGorilla 38g for bottom tube
stoker and some of the fork carbon
Salsa and king SS elsewhere
220
96
unused bolt fillers(8) black alum8
97
bottle bolts and bag bolts
(10) ti bolts8
98
15,767
99
34.8
100
Frame bagsbagsJPAK LLC, rear saddle bag, two frame bags, two gas tank3.5
101
102
103
104
105
106
107
108
109