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ChapterCategoryItemQtyUnitsNotes
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Chapter 3: Education
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Glass:BID4ydI purchased 4 yd of BID and had some leftover.
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UND2ydI purchased 2 yd of UNI and had some leftover.
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Epoxy:0.25galI purchased a quart kit of Aeropoxy (PR2032 & PH3660)
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Foam:urethane board (tan) 1" thickYou'll also need a 2" thick (7"x7") urethane block; or you can glue two 1" blocks together instead.
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urethane board (tan) 2" thick<-- not necessary if you glue two 1"x7"x7" blocks (see note above this line)
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Other:Flox1lb
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Micro1lb
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Peel-ply (dacron) - 2" roll1rollNot necessary but get some now so you can experiment with it.
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Chapter 4: Bulkheads
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Hardware:AN509-10R10 screws6eaUsed in firewall for rudder pulley bracket attachment bolts. (Alternative: MS24694-S52)
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Glass:BID5ydLook at my 'Materials ordered' tab; I ordered a lot of BID and UNI to get me through the next few chapters.
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UND3ydLook at my 'Materials ordered' tab; I ordered a lot of BID and UNI to get me through the next few chapters.
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Epoxy:0.5galPurchased a 5 gallon kit to take care of the next few chapters
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Foam:0.8" thick type R458sq. ft.PVC Foam type H45 (same as R45); one panel (0.75"x32"x48") Divinycell H-45 (this makes both the front seat and the rear seat bulkheads).
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0.2" thick type R2509sq. ft.PVC Foam type H250 (same as R250); 2 panels of (1/4"X 24.8"X 27.75"). One for the instrument panel and F28 bulkheads, another panel for the F22 and doubler.
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Wood:24" x 30" x 0.25" 5-ply birch plywood1pcLeftover scraps of this will be used in Ch 8 & Ch 9; also, the instrument panel gets a small plywood insert from this board as well.
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Metals:24" x 30" x 0.016" stainless steel (321)1pcDecided to go with type 321 due to its ability to maintain corrosion resistance when it undergoes heat cycling.
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Misc:24" x 30" x .040" fiberfrax 970-F1pcNot necessary to order now since it is not installed untill fuselage assembly.
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Peel-ply (dacron)Get two 2" rolls
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Chapter 5: Fuselage sides
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Prefab parts:LMGA assembly2pcssee page 5-3 for specs; requires two 6.75" 4130 steel tubes 5/8" OD x 0.049 wall (got them from the Cozy Girls (CG Products) - includes the LMGA-B bushings)
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LMGA-B bushing (any steel)4easee page 5-3 for specs; requires four steel bushings; got them from the Cozy Girls (CG Products) as part of the LMGA assy.
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Hardware:AN6-80A bolts2eaMain landing gear attachment bolts. ACS does not carry these bolts. Got them from B and B aircraft supply.
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AN4-16A bolts16eaThese bolts attach the main landing gear brackets to the fuselage.
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AN960-616 washers4eaThese washers are used on the AN6-80A bolts (main landing gear attachment bolts).
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AN960-416 washers32ea
These washers are used to attach the main landing gear bracket to the fuselage. Should be AN960-416 (not -416L like stated in the plans BOM); also, see mod about using AN970-4 instead for the washers on the outside of the fuselage (16 of them).
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AN970-416ea
These washers are extra large washers that are used on the outside fuselage only to attach the landing gear brackets onto the fuselage. Some will have to be grinded down in order to fit. See blog pictures for details.
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MS21042-4 nuts16eaThese nuts are for the main landing gear brackets to the fuselage.
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AN363-624 nuts2eaThese nuts are for the AN6-80A main landing gear bolts.
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Glass:BID3ydAlready had BID from bulk order - don't know exactly how much was used.
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UND9ydAlready had UNI from bulk order - don't know exactly how much was used.
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Epoxy:0.8galAlready had epoxy from bulk order.
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Foam:0.8" thick type R4532sq. ft.4 panels of (32"x48") Divinycell H-45; this is for the fuselage sides.
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1" thick urethane 3sq. ft.This is to fill the area of the LWX / LWY. You can use leftover R45 instead.
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Wood:0.7" x 1" x 104" spruce longerons3pcs2 for the longerons and 1 is to make the LWX and LWY parts. Some of this leftover is used to make F28 dooublers.
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0.4" x 0.7" x 60" spruce stiffener2pcsthe plans say '5 pcs'; this is wrong. It should be '2 pcs'; this is to make the left and right top longeron stiffeners
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0.7" x 0.7" triangle spruce 105" long2pcsThese are for the lower longerons
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0.7" x 0.7" triangle spruce 48" long1pcsThis is to make the lower longeron aft stiffeners; ok to have 2 pc 24" each since you will be cutting them in half anyway.
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Metals:2" x 2" x 0.25" 6061-T6 extruded 90 angle24inchesThis is to make the main landing gear brackets (see pg 9-3)
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Misc:Alodine solution and alumi prep1qtGet a qt kit of alodine solution to bath the landing gear brackets. You should alodine ALL aluminum parts for corrosion resistance.
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Chapter 6: Fuselage assembly
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Prefab parts:NB nose wheel box coverPurchased this from Feather Lite ($33)
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Glass:BID6ydThis is to cut BID tape strips AND to glass the fuselage floor. I should note that I had to purchase additional BID since ran out halfway through cutting enough fabric to glass the floor.
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Epoxy:0.4galStill had epoxy from bulk order - don't know exactly how much was used.
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Foam:1.6" thick type R4516sq. ft.This is for the fuselage bottom floor.
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Misc:Custom made clamps3eachYou'll need to purchase some threaded rod, washers and nuts to make 3 large clamps; see blog for details. This is to sandwhich the fuselage sides onto the bulkheads.
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Chapter 7: Fuselage exterior
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Glass:UND14ydI purchased additional UNI to make sure I didn't run out halfway through glassing the exterior of the fuselage.
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Epoxy:0.85galI had to purchase EZ poxy for the outside fuselage; since a portion of the outside fuselage is part of the fuel tank. Aeropoxy is NOT fuel resistant so EZ poxy must be used instead.
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Foam:1" thick urethane 1sq. ft.Small amount to fill the foam voids on the outside fuselage where the landing gear attach brackets are.
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Misc:1/2" flex hose4ftThis is to implament the conduit mod to be able to route a set of cables from the avionics bay to the leading edge of the strakes.
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Chapter 8: Rollover structure and seat belts
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Prefab parts:seat belt / shoulder harness assembly2ea
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Hardware:AN525-416R16 screws8eaThese screws are used to bolt the seat belt brackets to the fuselage; plans say 6 but since I am not installing the external foot step, I need a total of 8.
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AN960-416 washers8eaI used these under the nuts when installing the seat belt hard points / brackets.
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MS21042-4 nuts8ea8 of these are used to install the seat belt brackets to the fuselage.
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Stainless steel t-nut (10/32)8eaThese get embedded on the outside face of the top longerons so that the rollover structure can be bolted on.
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AN3-?A8eaBolts to mount the rollover structure onto the top longerons
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AN960-10L washers8eaWashers for the bolts used to mount the rollover structure.
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Glass:BID2ydYou'll need some BID at 45 degree to glass the plywood pucks that go on the lower fuselage longerons where the seat belt hard point brackets get installed.
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UNITo do patch work on the outside top longerons to go over the t-nuts.
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Epoxy:0.1galTo glass the pucks as mentioned above.
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Foam:1" thick urethane 1sq. ft.Small amount to fill the foam holes made to install the t-nuts on the outisde of the top longerons (during rollover bar installation)
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Metals:1" x 1" x 0.125" 2024-T3 aluminum 90 angle8inchesThis is to make the brackets that attach to the fuselage to attach the seat belts.
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4130 steel tube 1x0.049 3ft3ftTo make rollover structure - this is for the two aft cross braces
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4130 steel tube 1-1/8x0.049 3ft3ftTo make rollover structure - this is for the two tubes that make up the main triangular structure
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4130 steel tube 1-1/4x0.049 2ft2ftTo make rollover structure - this is for the two tubes that connect the two angle on the top longerons
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4130 rect tube 1x1-3/4x0.065 2ft2ftTo make rollover structure - this is cut into two pieces to get two 'L' angles
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Wood:scraps of 0.25" thick plywood left over from firewallN/AThis is to make the pucks that go under the 7 plies of BID where the seat belt brackets attach to.
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Chapter 9: Part 1 (Speed brake)
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Prefab parts:Electric actuator - 4" stroke, 115 lb min. thrust1eaServoCity.com
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Hardware:AN25-10R8 screws2ea2 of these go on the outside of the piano hinge that attaches the hinge to the speed brake - the portion outside of LB19.
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AN525-10R10 screws6ea
2 of these go on the inside of the piano hinge that ataches the hinge to the speed brake - the portion that goes through LB19. 4 of these are used to bolt the actuator attach bracket onto the speed brake flap - goes through LB19.
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AN960-416 washers8ea4 of these go with the screws that bolt the piano hinge to the speed brake flap. 4 of these go with the AN4-5A bolts used to mount the piano hinge onto the fuselage.
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MS21042-3 nuts8ea4 where the piano hinge mates with the speed brake flap, 4 for the actuator bracket mounts with the speed brake flap.
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Stainless steel t-nut (10/32)4eaThese go on the backside of the 4"x4" puck that goes behind the pilot's seat to attach the actuator bracket.
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AN3-4A bolts4ea4 bolts that mount the actuator bracket to the back of the pilot's seat
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AN960-10L washers4ea4 washers used on the AN3-4A bolts used to mount the actuator bracket onto the pilot's seatback.
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AN4-5A bolts4ea4 bolts to mount the piano hinge onto the fuselage.
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AN3-172eaBolts that act as pins for the actuator
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AN310-3 CASTLE NUT2eaNuts for the bolt pins for the actuator
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AN960-416, AN960-416L, AN960-10, AN960-10L4eaWashers that act as spacers to center the actuator rods (get a few of each of these; 8+ of each just in case)
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SAE 863 Bronze Sleeve Bearing, for 1/4" Shaft Diameter, 5/16" OD, 3/4" Length
2eaSleeve that helps reduce wear and tear on the above AN3-17 bolt (from McMaster Carr) P/N: 2868T44
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Stainless steel female threaded round standoff 1/4" OD, 1" length, 10-32
2eaSpacer that goes through the AN3-17 bolt (from McMaster Carr) P/N: 91125A220 #18-8
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Glass:BID?ydFor the speed brake panel and the recess
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UND?yd
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Epoxy:0.8gal
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Foam:1" thick urethane (18"x18")To make the speed brake panel - I had 0.8" thick type R45 leftover so I used that instead of urethane
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Metal:2024-T3 aluminum 0.25" thick1ftTo make 3 (I made 4) LB22 pucks (1"x1" sqaures) that bond behind LB23 - they are tapped and act as nuts where the speed brake hinge gets bolted on to.
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1" x 1" x 0.125" 2024-T3 aluminum 90 angle1ftTo make the brackets used to attach the linear actuator to the back of the pilot's seat and the speed brake flap
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Wood:scraps of 0.25" plywood (left over from firewall)To make the LB23 (8"x2.4"), LB19 (3"x5.6") and the small piece (4"x4") that goes behind the pilot's seat where the electric actuator attaches to.
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Misc:MS20001-P6 hinge8inchesTo mount the speed brake flap with the fuselage