TC Lecture 26 Final Dyeing Costing.xls

	A	B	C	D	E	F	G	H	I	J
1	Utilities variable Cost				Fixed Costs
2
3	Costs	Per Hour	Per min		Costs		Per Hour	Per min
4	Bleaching cost	6,043	101		Bleaching cost		6,858	114
5	Mercerizing cost	1,522	25		Mercerizing cost		5,224	87
6	Thermosol	3,152	53		Thermosol		5,086	85
7	Pad Steam Dyeing cost	3,522	59		Pad Steam Dyeing cost		5,636	94
8	Stenter (Dyeing)	3,122	52		Stenter (Dyeing)		5,776	96
9	Stenter (Finishing)	2,695	45		Stenter (Finishing)		2,690	45
10	Calender	742	12		Calender		1,845	31
11	Shrinkage/Sanforizing	530	9		Shrinkage/Sanforizing		1,292	22
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13	Order size	10,000
14	Color	4	Extra Dark				Running	Setup
15					1	Light	3	900
16	Machine Specs.	Speed	Set up (min)		2	Medium	8	2400
17	Singening+Bleaching	120	0		3	Dark	15	4500
18	Mercerizing	60	0		4	Extra Dark	25	7500
19	Thermosol Dyeing	50	90
20	Pad Steam Dyeing	70	70
21	Stentor-Dyeing	80	90
22	Stentor-Finishing	60	30
23	Calender	50	0
24	Sanforzing	70	0
25							Dyes&Ch
26	Fixed Cost	Min	Setup	Total	Fixed Cost/mtr	Ut/mtr	Running	Setup	Per Meter	Total
27	Bleaching	83	-	83	0.95	0.84	1.66		1.66	3.45
28	Mercerizing	167	-	167	1.45	0.42	2.03		2.03	3.91
29	Thermosol	200	90	290	2.46	1.05	25.00	7,500.00	25.75	29.26
30	Pad Steam	143	70	213	2.00	0.84	25.00	7,500.00	25.75	28.59
31	Stentor-Dyeing	125	90	215	2.07	0.65	25.00	7,500.00	25.75	28.47
32	Stentor-Finishing	167	30	197	0.88	0.75	2.00	600.00	2.06	3.69
33	Calender	200	-	200	0.61	0.25	-	-	-	0.86
34	Sanforzing	143	-	143	0.31	0.13	-	-	-	0.43
35	Washing	143	60	203	1.91	0.84	-	-	-	2.74
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40	1	Bleaching	Mercerizing	Pad Steam	Stentor-Finishing
41		3.45	3.91	28.59	3.69			39.63
42	2	Bleaching	Mercerizing	Thermosol	Washing	Stentor-Finishing
43		3.45	3.91	29.26	2.74	3.69		43.05
44	3	Bleaching	Pad Steam	Stentor-Finishing
45		3.45	28.59	3.69				35.73
46	4	Bleaching	Stentor-Dyeing
47		3.45	28.47					31.92
48	5	Bleaching	Mercerizing	Stentor-Dyeing
49		3.45	3.91	28.47				35.82
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