1
3RONCO
3D Printed KIT
1:8 SCALE 4x4
BUILD GUIDE
2
This guide contains more than 420 pages of detailed instructions, follow each step with attention and have fun!
This 3D printed model has a working 4x4 powertrain with open differentials, front IFS suspensions and 3D printed shocks!
Need help?
Join the community on the link or QR code!
3
Hello! thank you so much for downloading these files! You are going to start your longest print so far, this kit includes more than 368 printed parts!
Please be aware that this kit was entirely designed by one person in their free time. For this reason, you might notice some minor errors! If you have any suggestions or feedback, please feel free to contact me!
Don’t panic!
Take your time, this step-by-step guide will help you in the build in order to avoid wasting time and money.
Before start:
Read carefully all the informations listed on the next three pages! Remember that I’m always available if you need support!
4
3D printer settings
All the parts are saved on 72 printable files.
The parts are ready with the best orientation in order to offer the higher strength!
Don’t be afraid! All the printer settings are listed on the printing matrix linked here
Printing bed size:
At least 180 x 180 x 180 mm
Click on the link below or scan the QR code to access to the printing instructions!
or click on the link below:
5
Part list
All the non-printed parts are listed on the link here
Buy all the parts if you want to build the radio controlled version,
otherwise all the parts sufficient for the static model are marked on the part list!
Click on the link below or scan the QR code to access to part list!
or click on the link below:
There are a lot of screws on this model!
For the best build experience, it’s highly recommended to use a screwdriver!
(!) All the screws are self tapping on the plastic, do not apply to much torque :)
6
Change log
Continuous design improvement means frequent updates!
You can find the list and the description of updates here
Click on the link below or scan the QR code to access to update list!
or click on the link below:
7
Part 1
Mechanics
Printable list:
From:
Printable#01
To:
Printable#30
8
Frame assembly
2x M2x12mm (reinforcing screws)
9
Frame assembly
2x M2x8mm (reinforcing screw)
10
Frame assembly
1x M2x12mm (reinforcing screw)
11
Frame assembly
2x M2x8mm
12
Frame assembly
1x M2x12mm (reinforcing screw)
13
Frame assembly
2x M2x8mm
(!) Check the part orientation!
14
Frame assembly
1x M2x12mm (reinforcing screw)
15
Frame assembly
2x M2x8mm
16
Frame assembly
Repeat for the right side!
17
Gearbox assembly
2x M2x20mm (reinforcing screws)
18
Gearbox assembly
2x M2x30mm
Make sure to use the shaft with the “A” marking!
19
Gearbox assembly
2x M2x20mm
20
Gearbox assembly
2x M2x20mm (reinforcing screws)
21
Gearbox assembly
2x M2x30mm
22
Gearbox assembly
2x 10x15x4mm bearing
23
Gearbox assembly
3x M2x10mm (reinforcing screws)
24
Gearbox assembly
2x 10x15x4mm bearing
25
Gearbox assembly
2x M2x10mm (reinforcing screws)
26
Gearbox assembly
3x M2x30mm
27
Gearbox assembly
2x 10x15x4mm bearing
28
Gearbox assembly
3x M2x20mm
(!) Do not forget the spacer!
29
Gearbox assembly
4x M2x16mm
30
Gearbox assembly
4x M3x10mm
31
Gearbox assembly
2x M2x20mm (reinforcing screws)
32
Gearbox assembly
4x M3x8mm
33
Gearbox assembly
Slide the pinion in the shaft.
Align the shaft plane with the screw hole!
34
Gearbox assembly
1x M3x4mm
M3 screws are more reliable compared to the grub screws provided with the metal flange.
(!) Recommendation: apply a small drop of superglue to lock the thread!
35
Gearbox assembly
Now REPEAT for the other screw.
1x M3x4mm
(!) Recommendation: apply a small drop of superglue to lock the thread!
36
Gearbox assembly
1x 10x15x4mm bearing
37
Powertrain assembly
There are additional motor options:
Send me an email if you want the files!
38
Gearbox assembly
2x M2x16mm
39
Gearbox assembly
Check that the motor rotates freely.
40
Gearbox assembly
Install the 1st shaft
Check the “A” mark in the shaft!
41
Gearbox assembly
Install the 2nd shaft
Check the “B” mark in the shaft!
42
Gearbox assembly
Install the 3rd shaft
43
Gearbox assembly
Install the 4th shaft
44
Gearbox assembly
Apply some grease in the highlighted areas!
The grease will help reducing the friction and the heat.
45
Gearbox assembly
Install the transmission cover.
46
Gearbox assembly
10x M2x16mm
47
Gearbox assembly
2x M2x16mm
48
Gearbox assembly
Do not worry if the output side does not rotate freely at this stage.
10-15 minutes of run-it will make it smoother!
49
Gearbox assembly
1x M2x20mm (reinforcing screws)
(!) Check the part orientation!
50
Gearbox assembly
2x M2x10mm
(!) Check the part orientation!
51
Gearbox assembly
Repeat the same process on the right side!
52
Gearbox assembly
2x M2x16mm
53
Gearbox assembly
Install the gearbox.
54
Gearbox assembly
4x M2x12mm
55
Gearbox assembly
2x M2x12mm
56
Gearbox assembly
1x M2x20mm (reinforcing screw)
57
Gearbox assembly
2x M2x20mm
58
Gearbox assembly
1x M2x20mm (reinforcing screw)
59
Gearbox assembly
Now repeat the same for the right side.
60
Gearbox assembly
2x M2x25mm
61
Gearbox assembly
Check all the parts orientation.
Now it is time to assemble the front axle!
62
Diff assembly
1x 10x15x4mm bearing
Apply some grease if you are building the RC version!
Any generic grease for mechanical application is ok!
(!) Pay attention to PTFE grease, some countries already started banning it!
63
Diff assembly
1x 10x15x4mm bearing
Apply some grease if you are building the RC version!
Any generic grease for mechanical application is ok!
(!) Pay attention to PTFE grease, some countries already started banning it!
64
Diff assembly
3x M3x8mm
3x 3x6x2.5mm bearings
(!) Don’t panic if the holes feel too big. It is normal!
65
Diff assembly
Install the planet gears!
66
Diff assembly
3x M2x20mm
67
Diff assembly
1x 10x15x4mm bearing
3x M2x20mm
68
Diff assembly
Now repeat for the other side!
1x 10x15x4mm bearing
3x M2x20mm
69
Diff assembly
A locked differential is available in the “Extra” folder!
70
Diff assembly
4x M2x20mm
(!) Pay attention to the “S” mark!
71
Diff assembly
Now repeat for the other side!
4x M2x20mm
(!) Pay attention to the “S” mark!
72
Diff assembly
Make sure that the output shafts are free to move.
After some run-in they will be smoother!
73
Diff assembly
3x M2x25mm
2x 10x15x4mm bearing
74
Diff assembly
4x M2x20mm
75
Front axle assembly
Install the front differential in the housing.
76
Front axle assembly
Make sure the parts look exactly like in the picture:
77
Front axle assembly
Install the input gear in the housing.
78
Front axle assembly
Apply some grease in the highlighted areas!
The grease will help reducing the friction and the heat.
79
Front axle assembly
Install the top cover.
80
Front axle assembly
6x M2x20mm
81
Front axle assembly
(!) Check that the parts can rotate freely!
Some resistance is normal and it will disappear after 10-15 minutes of run-in!
82
Front axle assembly
Press the balls inside the steering rod.
(!) The grease will increase the durability of the parts over the time!
Apply some grease here!
83
Front axle assembly
Assemble 2 sets of steering rods!
84
Important suggestion!
The picture shows an efficient suggestion for tightening the screw.
The ball holes are very narrow, this increases the precision of the mechanical parts.
To insert the screw:
(!) Use this trick for all the balls!
85
Front axle assembly
2x M2x12mm
(!) Check the parts orientation!
86
Front axle assembly
Install the steering crossbar.
(!) Check the parts orientation!
87
Front axle assembly
4x M2x12mm
88
Front axle assembly
3x M2x20mm
(!) Check the parts orientation!
89
Front axle assembly
4x M2x10mm
90
Front axle assembly
2x M2x10mm
(!) Check the part orientation!
91
Front axle assembly
1x M2x10mm
92
Front axle assembly
1x M2x10mm
93
Suspension arms assembly
Press the balls inside the arms, use some pliers or even better, a vice!
(!) Make sure to apply some grease before pressing the balls, it will increase the durability of the parts!
94
Suspension arms assembly
2x M2x20mm
(!) Check the direction of the arrows!
95
Suspension arms assembly
2x M2x25mm
(!) Check the LL mark and the parts orientation!
96
Suspension arms assembly
2x M2x20mm
(!) Check the LL mark and the parts orientation!
97
Suspension arms assembly
2x M2x30mm
(!) Check the direction of the arrow!
(!) Check the TL mark and the parts orientation!
98
Suspension arms assembly
2x M2x20mm
(!) Check the TL mark and the parts orientation!
99
Suspension arms assembly
Now repeat the same process for the right arms.
Assemble the TR and the LR
100
Front axle assembly
Install the LL arm!
(!) Check the orientation of the part!
Check the marks and the arrows orientation!
101
Front axle assembly
2x M2x25mm
102
Front axle assembly
Install the TL arm!
(!) Check the orientation of the part!
Check the arrow orientation!
103
Front axle assembly
2x M2x20mm
104
Front axle assembly
Now do the same for the right arms!
TR and LR arms
105
Front knuckles
2x M2x6mm
106
Front knuckles
2x 10x15x4mm bearing
107
Front axle assembly
6x M2x12mm
(!) Make sure to use the correct hub!
108
Front axle assembly
3x M2x20mm
109
Front axle assembly
Prepare 2x front hubs.
110
Front axle assembly
Install the front hub!
Check the “L” mark!
111
Front axle assembly
2x M2x20mm
Check the “L” mark!
112
Front axle assembly
1x M2x25mm
113
Front knuckle assembly
2x M2x12mm
114
Front axle assembly
Now repeat the same for the right knuckle!
115
Front axle assembly
2x M2x6mm
116
Front axle assembly
1x M2x12mm
117
Front axle assembly
Now assemble 2x shafts!
118
Front axle assembly
1x M2x16mm
119
Front axle assembly
Now repeat the same for the right knuckle!
Left knuckle
Right knuckle
120
Front axle assembly
Install the left knuckle with the shaft.
121
Front axle assembly
1x M2x20mm
122
Front axle assembly
1x M2x16mm
123
Front axle assembly
Now repeat the same for the right side!
124
Front axle assembly
2x M2x16mm
125
Front axle assembly
2x M2x12mm
126
Front axle assembly
Install the front axle and driveshaft.
127
Front axle assembly
4x M2x20mm
128
Diff assembly
1x 10x15x4mm bearing
Apply some grease if you are building the RC version!
Any generic grease for mechanical application is ok!
(!) Pay attention to PTFE grease, some countries already started banning it!
129
Diff assembly
1x 10x15x4mm bearing
Apply some grease if you are building the RC version!
Any generic grease for mechanical application is ok!
(!) Pay attention to PTFE grease, some countries already started banning it!
130
Diff assembly
3x M3x8mm
3x 3x6x2.5mm bearings
131
Diff assembly
Install the planet gears!
132
Diff assembly
3x M2x20mm
133
Rear axle assembly
1x 10x15x4mm bearing
134
Rear axle assembly
4x M2x10mm
135
Rear axle assembly
3x M2x20mm
136
Rear axle assembly
1x 10x15x4mm bearing
137
Rear axle assembly
Now repeat the same in the other side!
138
Diff assembly
A locked differential is available in the “Extra” folder!
139
Rear axle assembly
Install the squared shafts.
140
Rear axle assembly
6x M2x12mm
(!) The rear hubs are different from the one used in the front. Check the cuts in the outer perimeter!
141
Rear axle assembly
2x 10x15x4mm bearing
142
Rear axle assembly
4x M2x10mm
143
Rear axle assembly
3x M2x20mm
144
Rear axle assembly
Assemble 2x hubs!
145
Rear axle assembly
Install the rear hubs.
146
Rear axle assembly
3x M2x25mm
2x 10x15x4mm bearing
147
Rear axle assembly
4x M2x20mm
148
Rear axle assembly
Install the input gear assembly.
149
Rear axle assembly
Place the complete axle in the housing.
150
Rear axle assembly
Apply some grease in the highlighted areas!
151
Rear axle assembly
Close the axle.
(!) Check that all the bearings are correctly placed in their seats!
152
Rear axle assembly
4x M2x10mm
153
Rear axle assembly
2x M2x20mm
154
Rear axle assembly
2x M2x16mm
155
Rear axle assembly
2x M2x8mm
156
Rear axle assembly
1x M2x12mm (reinforcing screw)
157
Rear axle assembly
2x M2x6mm
158
Rear axle assembly
Now assemble the remaining screws!
6x M2x6mm
159
Rear axle assembly
Have fun printing different colors!
160
Rear suspension assembly
2x M2x16mm
161
Rear suspension assembly
2x M2x8mm
162
Rear suspension assembly
1x M2x10mm
Apply some grease here!
163
Rear suspension assembly
Now repeat the same for all the parts!
164
Rear suspension assembly
1x M2x16mm
165
Rear suspension assembly
1x M2x16mm
(!) Check the part orientation!
Use the shorter link!
The arrow is pointing up!
166
Rear suspension assembly
Check again the parts orientation!
Shorter link
Longer link
167
Rear suspension assembly
Repeat the same for the other side.
168
Rear axle assembly
1x M2x12mm
169
Rear driveshaft assembly
4x M2x6mm
170
Rear frame assembly
4x M2x20mm
171
Rear frame assembly
4x M2x20mm
172
Rear axle assembly
Install the rear axle.
173
Rear axle assembly
1x M2x16mm
174
Rear axle assembly
Install the rear crossbar with the links.
175
Rear axle assembly
4x M2x12mm
176
Rear axle assembly
Place the rear axle.
Check the axle orientation!
177
Rear axle assembly
1x M2x16mm
Use this mounting point.
178
Rear axle assembly
1x M2x12mm
179
Rear axle assembly
Now repeat the same for the right side.
180
Servo assembly
1x M3x8mm
181
Servo assembly
4x M3x12mm
Check the orientation of the servo and the bracket!
182
Servo assembly
Press the GREY balls inside the part!
(!) Check the orientation of the balls!
(!) Check the orientation of the “steering” mark!
Apply some grease here!
183
Servo assembly
Check again the orientation of the balls!
184
Servo assembly
1x M3x12mm
“Steering” lettering point UP!
185
Servo assembly
Install the servo!
Check the rod orientation!
186
Servo assembly
2x M2x20mm
187
Servo assembly
1x M2x12mm
188
Servo assembly
Repeat for the other side!
189
Servo assembly
1x M3x16mm
(!) The screws in the picture is shorter! The correct one is M3x16mm
If you ordered the hardware kit without the M3x16mm screw, don’t worry! Send an email to casadio.design@gmail.com and I will share a custom part to fit the M3x10mm
190
Suspension assembly
Press the ball inside the part!
Apply some grease here!
191
Suspension assembly
Install the plate!
(!) Check the part orientation!
192
Suspension assembly
Lock the plate!
LOCKED!
Rotate 90° to lock the plate!
193
Suspension assembly
1x M2x12mm
194
Suspension assembly
Install the spring!
Apply some grease here!
195
Suspension assembly
Compress the spring to install the screw!
1x M2x16mm
196
Suspension assembly
2x M2x16mm
197
Suspension assembly
Assemble 2x shocks!
198
Suspension assembly
1x M2x16mm
199
Suspension assembly
Install the bushing!
(!) Check the correct orientation!
200
Suspension assembly
1x M2x30mm
201
Suspension assembly
Repeat the same for the right shock!
202
Suspension assembly
1x M2x20
Apply some grease here!
203
Suspension assembly
Install the ring and compress the spring!
204
Suspension assembly
While holding the spring compressed, turn the ring to lock it!
LOCKED!
Rotate 90° to lock the plate!
205
Suspension assembly
Lock the ring with a screw.
1x M2x12mm
206
Suspension assembly
Press the ball inside the part!
Apply some grease here!
207
Suspension assembly
2x M2x16mm
208
Suspension assembly
Now repeat to assemble 2x shocks!
209
Suspension assembly
2x M2x12mm
(!) Check the “L” mark!
(!) Check the arrow orientation!
210
Suspension assembly
1x M2x16mm
211
Suspension assembly
Install the bushings
(!) Check the orientation of the parts!
212
Suspension assembly
The beams in the printable #06 are longer in this build guide.
Do not worry, your parts are OK!
213
Suspension assembly
Press 2x balls inside the rods.
(!) Check the “rear” marked part!
Apply some grease here!
214
Suspension assembly
Now prepare 2x rods!
215
Suspension assembly
Install the rod!
216
Suspension assembly
1x M2x16mm
217
Suspension assembly
Place the shock assembly in the rear frame!
(!) Check the arrow orientation and “L” mark!
218
Suspension assembly
2x M2x30mm
219
Suspension assembly
1x M2x16mm
220
Suspension assembly
Now repeat the same for the right side!
(!) Check the “R” mark
(!) Check the arrow direction!
221
Bumpers assembly
Insert the hitch!
222
Bumpers assembly
2x M2x25mm
223
Bumpers assembly
Repeat for the other side!
2x M2x25mm
224
Bumpers assembly
2x M2x30mm
225
Bumpers assembly
2x M2x8mm
226
Bumpers assembly
2x M2x16mm
227
Bumpers assembly
3x M2x8mm
228
Bumpers assembly
Now repeat in the other side!
3x M2x8mm
229
Bumpers assembly
2x M2x16mm
230
Bumpers assembly
Repeat the same in the other side!
231
Bumpers assembly
4x M2x16mm
232
Bumpers assembly
1x M2x10mm
233
Bumpers assembly
2x M2x8mm
234
Wheels assembly
Install the hubs!
235
Brakes assembly
Install the brake discs.
Front disc is bigger
Rear disc is smaller
236
Brakes assembly
2x M2x12mm
237
Brakes assembly
2x M2x8mm
238
Wheels assembly
Now repeat the same for the right side!
239
Wheels assembly
Install the front rim.
(!) Push the rim as shown in the picture!
240
Printable TPU tires
The TPU tire is available in the “Extra” folder!
241
Printable TPU tires
Press the TPU tire on the rim!
(!) Pay attention to the orientation of the parts as shown in the picture!
Do you need a solid tire to be printed with PLA? Please send an email to: casadio.design@gmail.com
242
Wheels assembly
Do the same for all the wheels!
243
Wheels assembly
Install the front wheel
244
Wheels assembly
6x M2 nuts
245
Wheels assembly
Now repeat the same for the other wheels!
246
Wheels assembly
The mechanics is now complete, congratulations!
247
Part 2
Body assembly
Printable list:
From:
Printable#31
To:
Printable#68
248
Body assembly
2x M2x12mm
249
Body assembly
2x M2x12mm
250
Body assembly
2x M2x6mm
251
Body assembly
1x M2x16mm
252
Body assembly
3x M2x6mm
253
Body assembly
1x M2x6mm
254
Body assembly
1x M2x6mm
255
Body assembly
1x M2x6mm
256
Body assembly
1x M2x20mm
257
Body assembly
2x M2x8mm
258
Body assembly
2x M2x8mm
259
Body assembly
1x M2x8mm
260
Body assembly
1x M2x10mm
261
Body assembly
1x M2x8mm
262
Body assembly
1x M2x12mm
263
Body assembly
1x M2x8mm
264
Body assembly
1x M2x8mm
265
Body assembly
2x M2x8mm
266
Body assembly
1x M2x16mm
267
Body assembly
1x M2x6mm (reinforcing screw)
(!) Check the parts orientation!
268
Body assembly
1x M2x10mm
(!) Use the longer rod!
(!) Check the parts orientation!
269
Body assembly
1x M2x10mm
(!) Check the parts orientation!
(!) Check the 3 dots!
270
Body assembly
1x M2x10mm
(!) Use the short rod!
(!) Check the parts orientation!
271
Body assembly
1x M2x10mm
(!) Check the parts orientation!
272
Body assembly
Prepare the hinge assembly also for the right side!
The right assembly is symmetrical!
(!) Double-check the parts orientation!
LEFT
RIGHT
273
Body assembly
2x M2x12mm
274
Body assembly
Press-fit the red light inside the frame!
(!) Check the arrows orientation!
275
Body assembly
Press-fit the reverse light inside the frame!
(!) Check the arrow orientation!
276
Body assembly
Install the rear left tail light!
277
Body assembly
2x M2x8mm
278
Body assembly
2x M2x8mm
(!) Check the part orientation!
279
Body assembly
2x M2x12mm
(!) This part is not required in the right body!
280
Body assembly
2x M2x10mm
281
Body assembly
Now repeat each step for the right body!
282
Body assembly
2x M2x10mm
283
Body assembly
Prepare to merge the body!
284
Body assembly
4x M2x8mm
285
Body assembly
4x M2x12mm
286
Body assembly
4x M2x8mm
287
Body assembly
2x M2x8mm
288
Body assembly
2x M2x6mm
289
Body assembly
Install the windshield frame!
290
Body assembly
2x M2x8mm
291
Body assembly
Install the windshield first,
then install the black frame!
1
2
292
Body assembly
Place the roll-bar
(!) Check the part orientation!
293
Body assembly
4x M2x8mm
294
Body assembly
2x M2x10mm
295
Body assembly
1x M2x12mm
(!) Check the part orientation!
296
Body assembly
Install the frame!
297
Body assembly
4x M2x8mm
298
Body assembly
Install the left carpet.
299
Body assembly
3x M2x8mm
300
Body assembly
Repeat for the right carpet!
301
Body assembly
2x M2x8mm
(!) Check the arrow orientation!
(!) Check the “L” mark in the seat!
302
Body assembly
2x M2x8mm
(!) The back of the rear seat is the same for both sides!
303
Body assembly
3x M2x8mm
(!) Check the arrow orientation!
304
Body assembly
Now repeat the same for the right seat!
305
Body assembly
3x M2x10mm
306
Body assembly
Repeat the same for the screws of the right seat!
307
Body assembly
2x M2x6mm
308
Body assembly
2x M2x6mm
309
Body assembly
Repeat for the right screws!
310
Body assembly
Install the rear seats.
The install requires to compress the side panels to snap-it below the B-pillars!
311
Body assembly
2x M2x10mm
312
Body assembly
2x M2x10mm
313
Body assembly
1x M2x10mm
314
Body assembly
1x M2x16mm
315
Body assembly
Now repeat the same for the right side!
(!) Check the correct parts orientation!
316
Body assembly
2x M2x10mm
317
Body assembly
2x M2x8mm
318
Body assembly
2x M2x8mm
319
Body assembly
1x M2x20mm
320
Body assembly
Install the central console!
321
Body assembly
2x M2x12mm
322
Body assembly
Repeat on the other side!
323
Dashboard assembly
Press the display!
324
Dashboard assembly
1x M2x20mm
325
Dashboard assembly
2x M2x12mm
326
Dashboard assembly
2x M2x8mm
327
Dashboard assembly
Repeat the same steps on the right side!
328
Dashboard assembly
Place the dashboard!
329
Body assembly
2x M2x20mm
330
Body assembly
Press the display to cover the screws!
331
Body assembly
Place the A-pillar cover!
332
Body assembly
Engage the top tab!
333
Body assembly
1x M2x16mm
334
Body assembly
Repeat the same for the other side!
335
Front seat assembly
2x M2x8mm
336
Front seat assembly
2x M2x12mm
(!) Check the part orientation!
337
Front seat assembly
2x M2x12mm
338
Front seat assembly
4x M2x12mm
(!) Check the part orientation!
339
Front seat assembly
Assemble 2x seats!
340
Body assembly
Install the front seat!
341
Body assembly
4x M2x12mm
342
Body assembly
Repeat for the other seat!
343
Body assembly
3x M2x6mm
(!) Check the “FL” mark!
344
Body assembly
3x M2x6mm
(!) Check the “RL” mark!
345
Body assembly
2x M2x10mm
346
Body assembly
Now repeat the same steps for the right fenders and rock-slider!
347
Body assembly
Press the ring in the headlight!
(!) Check the part orientation!
Click!
348
Body assembly
Repeat for the right headlight!
349
Body assembly
(!) Check the part orientation!
350
Body assembly
(!) Check the part orientation!
351
Body assembly
2x M2x8mm
(!) Check the part orientation!
352
Body assembly
2x M2x8mm
353
Body assembly
4x M2x10mm
354
Body assembly
1x M2x10mm
355
Body assembly
The highlighted holes are set-up for LEDs.
Check the works in the community!
356
Body assembly
Install the front grill.
357
Body assembly
1x M2x12mm
358
Body assembly
1x M2x12mm
359
Body assembly
2x M2x16mm
360
Body assembly
2x M2x12mm
361
Body assembly
2x M2x16mm
362
Body assembly
2x M2x8mm
The wipers are marked with “L” and “R”.
363
Body assembly
2x M2x6mm (reinforcing screws)
364
Body assembly
2x M2x16mm
365
Body assembly
1x M2x6mm
366
Body assembly
4x M2x6mm
367
Rear door assembly
4x M2x8mm
368
Rear door assembly
Slide the handle, it will be
locked by the screws
shown on the next pages!
Check the orientation of the arrow on the handle!
369
Rear door assembly
2x M2x12mm
370
Rear door assembly
1x M2x20mm (reinforcing screw)
371
Rear door assembly
2x M2x10mm
372
Rear door assembly
1x M2x6mm
373
Rear door assembly
2x M2x20mm
374
Rear door assembly
1x M2x8mm
(!) Check the part orientation!
375
Rear door assembly
Assemble 2x hinges
376
Rear door assembly
Slide the lower hinge.
(!) Check the hinge orientation!
377
Rear door assembly
Slide the top hinge.
378
Rear door assembly
Slide the trunk cover!
379
Rear door assembly
Place the rear door!
380
Rear door assembly
4x M2x6mm
381
Body
If you prefer you can also skip the doors assembly install
382
Doors install
Insert the handle!
Check the “L” mark in the bottom side!
383
Doors install
1x M2x8mm
384
Doors install
2x M2x12mm
385
Doors install
2x M2x16mm
(!) Top and bottom requires different screw orientation!
386
Doors install
Slide the hinges in the frame.
387
Doors install
Prepare 2x hinges assemblies!
388
Doors install
Slide the hinge frame in the door openings.
(!) Check the correct orientation!
389
Doors install
4x M2x6mm
390
Doors install
Place the side window and make sure it is aligned with the door frame.
391
Doors install
2x M2x6mm
(!) Check the part orientation and the direction of the arrow!
392
Doors install
2x M2x12mm
393
Doors install
Now repeat the same for the right door!
394
Doors install
2x M2x12mm
395
Doors install
Now repeat the same for the right door!
396
Hard top install
4x M2x6mm
397
Hard top install
4x M2x8mm
398
Hard top install
Slide the rear window.
399
Hard top install
2x M2x16mm
400
Hard top install
Slide the side windows.
401
Hard top install
2x M2x8mm
402
Hard top install
2x M2x8mm
403
Hard top install
Install the hard top.
404
Hard top install
4x M2x8mm
405
Spare wheel
The TPU tire is available in the “Extra” folder!
406
Spare wheel
Press the TPU tire on the rim!
(!) Pay attention to the orientation of the parts as shown in the picture!
Do you need a solid tire to be printed with PLA? Please send an email to: casadio.design@gmail.com
407
Spare wheel install
3x M2x12mm
408
Spare wheel install
In case you want to install a different spare tire, Giacomo, a great guy from the community, designed this awesome spare wheel cover.
Check the link here below:
https://makerworld.com/it/models/1904447-casadio-3ronco-spare-wheel-cover#profileId-2041591
409
Wiring
Prepare:
410
Wiring
Attach the power button with the 3M tape.
If you plan to use the PRG port to program the motor, you can glue it on the opposite orientation!
411
Wiring
Now glue the receiver in the frame.
412
Wiring
Connect the servo wiring to the CH1 of the receiver.
413
Wiring
Connect the motor to the CH2 of the receiver.
Then prepare 2x zip ties.
414
Wiring
Hold the wires to the frame as shown in the picture.
415
Wiring
Now cut the zip ties.
416
Wiring
Place the wire extension as shown in the picture.
(!) Important, the XT60 connector needs to be placed below the frame, otherwise it will clash with the body!
417
Wiring
Turn the assembly upside-down!
418
Wiring
Place 3x zip ties as shown in the picture.
You can use the cuts provided in the frame.
419
Wiring
Now hold the wire!
420
Wiring
Place the zip tie in the rear frame.
421
Wiring
Now repeat it also on the rear suspension frame.
422
Wiring
And it is time to cut all the exceeding length of the zip ties!
423
Wiring
Place the cable as shown in the picture.
424
Wiring
Now remove the hardtop and the rear carpet screws.
2x M2x8 (front)
2x M2x8 (rear)
… and lift the rear carpet!
425
Wiring
Place the body on the frame and be ready to route the XT60 connector to the body opening.
426
Wiring
Insert the XT60 connector through the body opening on the right side!
427
Wiring
Pull the wire to the rear trunk.
428
Wiring
Now route it on the right side of the carpet.
429
Wiring
And it is time to put again the 4x M2x8mm screws!
430
Wiring
Use 2x M2x16mm screws to cover the rear carpet.
431
Wiring
Slide again the trunk cover.
432
Wiring
The battery will be installed in the trunk.
433
Wiring
The battery will be installed in the trunk.
434
Wiring
The battery will be installed in the trunk.
435
Steering setup
Don’t forget to set the steering end-stops to prevent failures!
436
Wiring
You can install the optional rear cover after the battery wire.
Remove the hard top for a easier access to the screws!
2x M2x16mm
437
Body marriage
Install the body on the frame!
438
Body marriage
2x M2x12mm
439
Body marriage
2x M2x12mm
440
Body marriage
2x M2x20mm
441
Body marriage
Congratulations!
The model is complete!
442
Accessories
#1 Locked differential
Printable list:
Only:
Printable#69
443
Locked diff
6x M2x20 mm
444
Accessories
#2 Beadlock rim
“Extra 5” folder
Only:
Printable#73
445
Beadlock rim
Install the rim
446
Beadlock rim
Place the internal ring inside the tire.
It will clamp the tire shoulders once the screws are tightened.
447
Beadlock rim
16x M2x8mm
448
Accessories
#3 Roof rack
“Extra 5” folder
From:
Printable#74
To:
Printable#76
449
Roof rack
Select the type by printing the proper #76 STL file!
TYPE A - HARD TOP MOUNT
TYPE B - TOPLESS MOUNT
450
Roof rack
4x M2x6 mm
451
Roof rack
4x M2x16 mm
452
Roof rack
4x M2x6 mm
Arrows pointing forward!
453
Roof rack
2x M2x12 mm
Roof rack
4x M2x12 mm
They replace the HARD TOP screws.
455
Accessories
#4 Adventure box & Recovery sand
“Extra 5” folder
From:
Printable#77
To:
Printable#78
456
Adventure box
Snap the locking plate to hold the box cover!
Locked!
457
546 mm
229 mm
270 mm
458
CONGRATULATIONS
The model is now complete!
Have fun and don’t forget to follow the official pages for new products and accessories!
Share your build on social media, it will support me on new builds and future products!
Made in… your home!
Only for personal use! Please, don’t sell this product or any modification without written permission. For any commercial proposal contact me at: casadio.design@gmail.com