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SERVER

OCP NIC Community Update�May 2024

���Sub-group Project wiki: https://www.opencompute.org/wiki/Server/NIC

Mailing List: https://ocp-all.groups.io/g/OCP-NIC

NIC3.0

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Agenda

  • Specification updates & DSFF power discussion
  • Signal integrity updates
  • Mechanical updates & discussion

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LFF Deprecated

  • LFF moved to appendix (Chapter 9)
    • Deprecated form-factor
    • LFF content will no longer be maintained
  • Content for reference only

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Power Slot Envelope Definition

  • Combined baseboard power slot for SFF and DSFF
    • SFF Cards continue to use existing power slots
    • DSFF cards may use SFF power envelopes + 160 W case

  • Query card power requirements in ID Mode from 0xC0 OEM Record

  • Need discussions around power balancing between Primary and Secondary Connector

Edits made to draft 1.4.5

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Next Steps

  • Declare draft 1.4.4 as the electrical Release Candidate
    • Future updates for Mechanical/Thermal/SI (Gen 6)
    • Allows for DC-MHS M-FLW/M-SDNO specs to move forward

  • Notify e-mail distribution lists of intent:
    • OCP NIC + entire workgroup
    • OCP Server
    • DC-MHS
    • DC-SCM

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Latest Draft Spec

See wiki page:

https://www.opencompute.org/w/index.php?title=Server/NIC#Working_Draft_Docs

Note: Refer to version 1.4.3 for the bulk of the spec changes; version 1.4.4 only contains deltas from 1.4.3.

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SI Progress

  • PCIe Gen 5 DSFF channel budget aligned to SFF, included in the latest draft spec
    • Insertion loss limit: -7.0 dB @ 16 GHz for DSFF This limit is tight!
    • Intel demonstrated 0.5dB margin in simulation if AC caps can invade into the mylar KOZ region
    • Recommend ME workstream investigating this feasibility to gain this SI margin

  • Workstream has shifted focus to PCIe Gen 6 (includes both SFF and DSFF)
    • OCP NIC should set limit criteria in similar fashion on Insertion Loss, Return Loss, PSNEXT, PSFEXT
    • Initial goal is not to create new conformal testing, informative limits beyond CEM
    • Notables:
      • SNIA has published TA-1002 Gen 6 limits on April 29th
      • PCI SIG to ratify their limits very soon

  • Dell has kicked off DSFF CLB/CBB SI test fixture designs, Gen 6 by default
    • Will include dual SFFs, same MMCX connectors used with Gen 5 fixtures
    • Schematics nearing completion and will be provided in the OCP NIC cloud account soon

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Intel simulated DSFF board route

  • Note this is an initial representative routing study with 32 lanes
  • -7dB insertion loss target assumes ultra low-loss material and adherence to strict board routing to control loss
  • Blue rectangular regions indicate the secondary side pkg keep out. PCIe AC caps placed north of this zone
  • Route assuming PCIe region of ASIC is centered, this may not necessarily be the best position for thermals
  • PCIe routes do not account for nearby heatsink mount holes

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Mechanical Progress

  • D-SFF interference in 1U rack with HH (LP) cards above
    • Dell confirmed D-SFF is obstructed/captured in this scenario
      • Need study results from other system vendors
    • Appears there would be multiple KOZs required to alleviate this interference
      • Negative impact to EMI?
      • Negative impact to thermal solution?
      • Negative impact to connector placement?

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Mechanical Progress (Cont.)

  • D-SFF and TD-SFF internal faceplate initial designs completed
    • CAD files and drawings out for review

  • D-SFF board assembly and KOZs drawing completed
    • Drawing out for review

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Mechanical Progress (Cont.)

  • Bottom side insulator is under investigation to enable AC caps closer to gold finger edge
    • Move to metal backing plate option?
    • Can existing plastic insulator be adhered to caps directly without SI issue?
    • Consider replacing mandatory plastic insulator with different options, only highlighting requirement that bottom side components are somehow protected.

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Manageability

  • Use USB 2.0 for DSFF manageability
      • Routed on Primary Connector
      • Declared in 0xC0 OEM Record
        • USB CDC-EEM manageability type was introduced in version 1.3.0
      • Less signal integrity challenges compared to RBT
      • Not mandatory for DSFF

  • SFF can continue to use RBT
      • Not mandatory for DSFF
      • Also add USB CDC-EEM manageability to SFF

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Manageability, continued

  • RBT changes
      • DSFF RBT timing budget is 900 ps (align w/SFF)
      • Suggest minimum RBT route lengths as well
          • NIC (SFF): Min 350 ps (~2 in.) / max 900 ps
          • DC-SCM: Min 350 ps (~2 in.?) / max 680 ps
      • Add additional text to urge system vendors to minimize TSKEW; regain timing margin
        • OCP NIC assumes 1500 ps (max) skew, worst case per DSP0222
        • CLK/DATA paths on each individual card HPM/NIC/DC-SCM likely similar lengths
        • Easier for HPMs to minimize TSKEW.

TDCSCI = 110 ps, max

TNIC_CONN = 110 ps, max

Model doesn’t include buffers, or isolation logic propagation delays

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Spec edits in progress

  • Edits still in progress
      • Electrical section is in fairly good shape
      • Mechanical needs update
      • Signal integrity needs update

  • Suggest releasing “1.4.x” Release Candidate spec with electrical updates
      • Target end of April 2024
      • Accept tracked changes (after review)
      • Mechanical / SI portions to follow, clean slate for follow on changes

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SI Workstream Goals

  • Align DSFF to PCIe® Gen 5, 6 limits or modify for OCP form factors
  • OCP NIC 3.0 card channel budget defined from gold finger edge to end point silicon
  • This workstream should factor the following use cases
    • Consider DC-MHS HPM/motherboards as well as vendor specific (non-OCP) systems
    • Slots shall be backward compatible to SFFs
    • Various SFF & DSFF configurations (ex. 2 SFFs <->1 DSFF -vs- purpose build for DSFF only)
    • 1st DSFF NICs may use PCIe Gen 5 ASICs, with PCIe Gen 6 DSFFs approaching fast

Disclaimer: Current working material restricted by the OCP CLCA

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SI Call to Action

  • GOAL: Release PCIe Gen 5 limits into the next v1.4 draft spec by 4/9
  • Review working material and the workstream’s converging proposal for the PCIe Gen 5 loss limit target: -7.0 dB @ 16 GHz for DSFF
  • Once Gen 5 is drafted, the workstream will shift focus onto PCIe Gen 6 studies

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Mechanical Update: Board Outline

  • Board Outline Change
    • Minor change to board outline dimensions
    • Updated files posted to wiki 4/1

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Mechanical Update: Help Needed

  • Request all hands on deck for next mechanical sync
    • 4/8, 9am PST
    • Need to close on direction for when there is interference in 1U chassis with half height PCIe card above OCP NIC
    • FLW and SDNO both have this problem

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Insulator Keep out Zone

  • Insulator keep out zone is clearly defined in the spec today – 14.06 mm from edge of PCB
  • PCIe AC caps far away from board edge. Not good use of space for PCB.

Request

  • Mechanical WG investigate reduction of secondary side insulator adhesive keep out zone.
  • Minimize attachment points to “keyway” areas only? (in red)

Mechanical workgroup meeting 2/26/2024: 14.06 mm keep out defined as-is for potential for vertical card tilt on insertion. Prevents secondary side components from being sheared off.��Potential to define tighter rail guide tolerances or limit maximum component height in this region (e.g. 0402’s only). Needs follow up analysis.

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Latest Draft Spec

See wiki page:

https://www.opencompute.org/w/index.php?title=Server/NIC#Working_Draft_Docs

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Back up slides

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DSFF Power Topologies

  • Keep single +12V_EDGE power domain
      • Management on Primary Connector
      • Shared board side power supplies
      • Reduced power supply area
      • BOM cost reduction
      • As-is in spec today

  • Remove split +12V_EDGE from card side
      • Duplicated NIC rail voltages
      • Additional BOM cost
      • More complex baseboard sde implementation

Examples only. One or more network controllers permissible for each power domain.

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DSFF Card Edge Downshifting

  • Use single DSFF card outline
      • Card edge features must be present
      • Gold pads may be reduced if not using all x32 lanes / cost savings.
          • OK to detect DSFF with PRSNTB[0:3] when plugged into single connector HPM
          • Use all PRSNTB[0:7] pins in dual conn HPM
          • Re-evaluate impact on connector if pushing against PCB material vs gold pad.

  • No card edge feature downshifting in DSFF
      • SFF / LFF allowed this

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LFF Content - Move to Appendix

  • LFF has not been adopted by major baseboard and NIC vendors.
  • Suggest moving LFF content to Appendix

LFF has been in the spec since the initial drafts.

Mechanical workgroup meeting 2/26/2024: OK to move to appendix.

Electrical workgroup meeting 2/26/2024: OK to move to appendix.

Move to appendix after March 6th public meeting

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Mechanical tolerance analysis update

TE completed tolerance analysis similar to Amphenol's

  • Analysis included true position tolerance as part of analysis, DPPM varied slightly due to this but still in agreement with initial analysis

  • TE analysis agrees with Amphenol recommendation to increase AIC slot width from 1.85mm to 2.1mm

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Mechanical workstream call to action

  • Workstream participation has been varied
  • Need commitment and help to complete key tasks
  • Owners need for:
    • Face plate creation
      • Internal latch
      • External latch
    • Detailed drawings
    • Thermal model
    • Thermal test fixture
    • Shock and vibe test fixture