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LITHIUM BATTERIES – GAMECHANGER!

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About me…

  • Degreed & licensed electrical engineer
  • 30+ years in data center facility systems
  • Critical power system reliability, testing, and commissioning, expertise
  • Started sailing & fishing at 10

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Consider a water tank…

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Connect a fire hose to it…or…

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Connect some of this to it…

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Either way, does the amount of water the tank can hold change?

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Fire hose: lots of water flows for a shorter time

Fish tank tube: less water flows for a longer time

Volume of water the tank can hold does not change

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Batteries are the same way, aren’t they?

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NO!!!!

  • Electrons can’t enter and leave a battery as easily as water molecules can enter and leave a tank
  • Result…to know if a battery is a good fit for your application, you need to know more about it than its capacity

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Please remember this one letter of the alphabet…

C

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…As in “C Rating”

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Consider a “100 Amp-hour” battery

  • Assumption: “20 hour rating”
  • Aka “C 20”
  • Divide A-h by C #
  • 100 ÷ 20 = 5
  • 5 amps

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In other words:

  • You can expect a typical 100 amp-hour battery to actually deliver 100 amp-hours
  • As long as you don’t draw more than 5 amps

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Consider a basic cruising sailboat:

  • Conventional diesel engine
  • 12-volt house loads: lights, fans, instruments, small fridge, no inverter
  • 10 amps max? Sounds about right
  • 200 Amp-hour battery @ C20? OK

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What about electric propulsion?

  • Mostly offered between 3 & 25 kW
  • Voltages: 48, 72, 96 and higher
  • Currents: 50, 60, 80 amps not unusual, peak may exceed 120

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Concerns…

  • More voltage? Solved; add in series
  • More energy? Solved; add in parallel
  • More current? Solved; low C rating
  • C2 instead of C20 = a 200 amp-hour battery can handle 100 amps

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What happens when you power an electric propulsion system with C20 batteries?

  • Vicious cycle – resistance lowers voltage; current rises, more heat, more resistance, voltage drops more, etc.
  • Batteries quickly deplete…or die

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How Do You Make a Low-C Battery?

  • Make it easier for electrons to come & go
  • Just like a cable – make the connection to the plates bigger
  • More, thinner plates for lead-acid

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Where to find low C-ratings?

  • Golf cart batteries: C3-5
  • Thin Plate Pure Lead batteries: C2-3
  • Lithium Ion batteries: C1 or less

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Golf Cart Batteries

Advantages

  • Cost: Cheap
  • Easy to find
  • Large selection of chargers and monitors available

Disadvantages

  • Flooded: must top off liquid electrolyte
  • Sealed: don’t last as long
  • Typically, 6 volts; more connections
  • Heavy, can’t use full capacity

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TPPL Batteries

Advantages

  • Cost: Moderate
  • Sealed, long life
  • Easy to monitor
  • Fast charge acceptance
  • Flexible installation
  • Can use most of capacity

Disadvantages

  • Fewer manufacturers
  • Limited selection of chargers
  • May sulfate quickly if left in discharged state
  • Heavy

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Lithium Batteries – Recent Years

Advantages

  • More compact
  • Very long life
  • Very low weight
  • Fast charge
  • Tolerant of very deep discharge

Disadvantages

  • Harder to monitor
  • Need good-quality BMS
  • Harder to find compatible chargers
  • Cost still an issue

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Lithium Batteries – Now

Advantages

  • Same as before, +
  • More providers offering fully integrated systems
  • More competition
  • More compatible accessories offered

Disadvantages

  • Mostly going away
  • Scale – can supply chains keep up with demand?
  • Cost still higher, but now favorable over long haul

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Conclusion – Electric Boat Owners Should Use LiFEPO4

  • Lighter & smaller = boat weighs less and has more space for other uses
  • LiFePO4 lifespan = 4 lead acid lifespans
  • Low C rating means much lower voltage drop at typical electric propulsion system currents
  • Cost is now lower for equivalent capacity at typical electric propulsion system currents

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QUESTIONS?

David M. DiQuinzio, PE

ddiquinzio@annapolishybridmarine.com

443 924 4484