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Sensors and Actuators for Robotics

23RIPC210

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Course Outcomes

  • 1. Explain the principles, classification, performance characteristics, and interfacing needs of sensors and actuators in robotics.
  • 2. Select and apply suitable sensing and actuation technologies for motion, vision, environmental, and specialized robotic applications.
  • 3. Analyze the suitability and performance of sensors and actuators for different robotic tasks and operating conditions.

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Module 1: Fundamentals & Performance

Introduction, Definitions, Classification of sensors and activators, General requirements for interfacing, Performance characteristics of sensors and activators, Input and Output characteristics

Textbook 1: 1.1-1.5, 2.1-2.2

Textbooks:

1.Nathan Ida, Sensors, Actuators, and Their Interfaces A multidisciplinary introduction 2nd Edition,2020, IET, Control, Robotics and Sensors Series 127.

2.D. Patranabis, Sensors and Transducers, PHI Learning Pvt. Ltd.

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The senses

  • Optical sensing (Vision) – detection of light and images
  • Acoustic sensing (Hearing) – detection of sound and vibration
  • Chemical sensing (Smell & Taste) – detection of chemical substances
  • Mechanical sensing (Touch) – detection of pressure, force, and texture
  • Beyond the five senses, organisms use: Additional specialized sensors Actuators such as muscles, cilia, and glands These systems enable perception, decision-making, and action Biological systems remain a major inspiration for artificial sensors and actuators

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The senses

  • Heat/pain/location.
  • Bats: Echolocation.
  • Sharks: Electric fields.
  • Birds: Magnetic navigation.
  • Spiders: Vibrations.
  • Plants/Microbes: Light/chemicals/fields.

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The senses

  • Bats: Echolocation.
  • Sharks: Electric fields.

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The senses

  • Birds: Magnetic navigation.

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The senses

  • Spiders: Vibrations.
  • Plants/Microbes: Light/chemicals/fields.

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The senses

  • Actuators (Actions):
    • Humans: Hands, voice, mouth.
    • Animals: Claws, shocks, tongues.
    • Plants: Sun-tracking, soil-drilling.
  • We Lag Behind:
    • 40+ years for artificial heart.
    • No fake esophagus.
    • Far from dog's nose!

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Introduction

  • Beyond cliché: "In such widespread use we take them for granted" (like cars/computers).
  • Why hidden?
    • Embedded in larger systems (sensors + processors + power).
    • Rarely standalone or directly visible.
    • Indirect contact daily: ~hundreds (home, car, work, fun).

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Introduction

Example

Sensor

Actuator

Hidden Truth

Car Engine

Coolant temp sensor

N/A

Not engine temp—drivers clueless on location!

Airbag

Accelerometers (deceleration)

Explosive gas charge

Processor decides; uses familiar explosives.

Catalytic Converter

Gas sensors

Chemical conversion

Turns pollution benign—under the car?

Home Thermostat

Bimetal/mercury switch

Furnace/AC

Primitive in cheap models; vague sensor spot.

Jar Lid

Pressure sensor

N/A

Pop-up detects spoilage—most common daily!

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A short historical note

  • Sensors and actuators are often seen as products of modern electronics
  • In reality, sensing and actuation existed long before electricity
  • Many fundamental sensing principles were discovered centuries ago
  • Modern sensors are advanced versions of early physical and chemical devices
  • Examples include temperature, pressure, motion, and navigation sensors

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A short historical note

  • Thermocouples used since 1826 for temperature measurement
  • Peltier effect (1834) enabled heating, cooling, and power generation
  • Resistive temperature sensing (1871) led to platinum RTDs
  • Pitot tube (1732) still used for airspeed measurement
  • Electric motors (1824) formed the basis of modern actuators
  • Electronics era began with vacuum tubes (1904–1906), accelerating sensor development

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A short historical note

  • Biological sensing existed long before artificial sensors
  • Human senses (touch, hearing, vision) outperform many modern sensors
  • Animals exhibit extraordinary sensing abilities:
  • Dogs: smell (tracking, explosives, disease)
  • Foxes: sound localization under snow

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A short historical note

  • Elephants: infrasound communication and detection
  • Bats & dolphins: ultrasonic sensing and actuation
  • Brains act as highly advanced signal processors

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A short historical note

  • Fish and minnows used to detect water contamination
  • Salamanders historically used to sense water

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A short historical note

  • Canaries in coal mines detected methane and carbon monoxide
  • Plants (roses in vineyards) detect fungal infections early
  • These methods inspired modern environmental and safety sensors
  • Key idea: Nature remains the benchmark for sensing systems

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Definitions

  • Sensors and actuators exist in a wide variety of forms, often defying simple classification
  • Their operating principles span almost all physical laws:
  • Mechanical, thermal, electrical, magnetic, optical, chemical
  • Used across all engineering disciplines and applications
  • Multiple definitions exist, each partially correct
  • Terminology is often used interchangeably and incorrectly:
  • Sensor, transducer, probe, gauge, detector, pickup, receptor
  • Actuator, driver, operating element
  • Actuators are frequently named by function (motor, valve, solenoid)
  • Multidisciplinary use leads to a “babel” of units and standards

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Definitions

  • In many devices, the sensor–actuator boundary is unclear
  • Some devices perform both sensing and actuation
  • Example: Bimetallic switch
  • Senses temperature
  • Produces mechanical switching action
  • Best classified as a sensor–actuator
  • Example: Fuse
  • Appears to sense current
  • Actually responds to heat generated by current
  • Can be interpreted as:
    • Current sensor + actuator, or
    • Temperature sensor + actuator
  • Highlights the need for clear, consistent definitions
  • Dictionary definitions are useful but often insufficient

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Definitions

  • Sensor

A device that responds to a physical stimulus and transmits a resulting impulse. (Webster’s New Collegiate Dictionary, 1998)

Problem: What is an impulse? Does every sensor “transmit” an impulse?

A device, such as a photoelectric cell, that receives and responds to a signal or stimulus. (American Heritage Dictionary, 3rd ed., 1996)

Problem: The definition uses an example (photoelectric cell) that may not be representative of all sensors. What does “receives” mean?

A device that responds to a physical stimulus (as heat, light, sound, pressure, magnetism, or a particular motion) and transmits a resulting impulse (as for measurement or operating a control). (Webster’s New World Dictionary, 3rd ed.,

1999)

Problem: What is “impulse” and why “as for measurement or operating a control”?

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Definitions

  • Transducer

A device that is actuated by power from one system and supplies power usually in another form to a second system. (Webster’s New Collegiate Dictionary, 1998)

Problem: Why “power” and is a transducer an actual physical device?

A substance or device, such as a piezoelectric crystal, that converts the input energy of one form into the output energy of another (from: trans-ducere—to transfer, to lead) (American Heritage Dictionary, 3rd ed., 1996)

Problem: What is meant by “substance” and “input energy”? Is the example of the piezoelectric crystal appropriate and representative?

A device that is actuated by power from one system and supplies power usually in another form to a second system (a loudspeaker is a transducer that transforms electrical signals to sound energy). (Webster’s New World Dictionary,

3rd ed., 1990)

Problem: Is the loudspeaker a transducer or does transduction occur in the loudspeaker as part of its function?

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Definitions

  • Actuator � �

A mechanism for moving or controlling something indirectly instead of by hand. (Webster’s New Collegiate Dictionary, 1998)

Problem: Does it require specifically a motion? Does that mean that a direct control such as in a thermostat does not qualify as actuation?

One that activates, especially a device responsible for actuating a mechanical device such as one connected to a computer by a sensor link. (American Heritage Dictionary, 3rd ed., 1996)

Problem: Does an actuator have to be a mechanical device (see first definition)? An example is given, but is it appropriate as a definition?

One that actuates; a mechanical device for moving or controlling something. (Webster’s New World Dictionary, 3rd ed., 1990)

Problem: Does it have to be a mechanical device? Does it have to move or control something

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Definitions

The terms sensor, actuator, and transducer are often used interchangeably, leading to confusion.

A transducer may represent: A sensor, An actuator, or A system containing sensing, energy conversion, and signal-conditioning elements. Example: Loudspeaker Converts electrical energy → sound energy → acts as an actuator. Can also work as a microphone converting sound → electrical signal → acts as a sensor.

Many devices exhibit duality, functioning both as sensors and actuators.

The difference mainly lies in power levels: Actuators deliver higher power. Sensors typically generate or measure small signals.

Therefore, multiple definitions exist, and all can be correct depending on application context.

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Definitions

Consider a magnetic loudspeaker used as a microphone: Cone motion moves a coil in a magnetic field. Generates voltage and current without external power. Example of a passive sensor.

Energy transduction occurs: Sound pressure → Electrical signal Electrical signal → Sound waves

Two loudspeakers can communicate directly: One acts as sensor, the other as actuator.

Similar principle seen in tin-can string communication: Sound waves ↔ Mechanical vibrations.

In practical systems: Direct connection is uncommon. A processing element (amplifier/signal conditioning) is required between sensor and actuator.

Typical system flow: Sensor → Signal Processing → Actuator

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Definitions

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Definitions

Following this rather long introduction, the definitions we will use are as

follows:

Sensor

A device that responds to a physical stimulus.

Transducer

A device or mechanism that converts power of one form into power of another form.

Actuator

A device or mechanism capable of performing a physical action or effect.

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Classification of sensors and actuators

  • Sensors and actuators can be classified using different criteria:
  • Physical operating principles
  • Application area
  • Detection method or material used
  • No single classification method covers all sensors.

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Classification of sensors and actuators

1. Active and Passive Sensors

Active Sensors

  • Require an external power source.
  • Output depends on changes in device parameters.
  • Examples:
    • Strain gauge (resistance vs strain)
    • Thermistor (resistance vs temperature)
    • Capacitive / Inductive proximity sensors

Passive Sensors (Self-Generating)

  • Do not need external power.
  • Generate electrical signals directly.
  • Examples:
    • Thermoelectric sensors
    • Solar cells
    • Piezoelectric sensors
    • Magnetic microphones

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Classification of sensors and actuators

2.Contact and Non-Contact Sensors

  • Contact Sensors: Direct physical interaction�→ Example: Strain gauge
  • Non-Contact Sensors: Measure without touching�→ Example: Proximity sensor
  • Some sensors can operate in both modes depending on usage.

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Classification of sensors and actuators

3. Absolute vs Relative Sensors

Absolute Sensors

Measure with respect to an absolute reference.

Example: Thermistor (absolute temperature).

Relative Sensors

Measure differences between two quantities.

Example:Thermocouple → temperature difference

Pressure sensor → pressure difference

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Classification of sensors and actuators

Sensors may also be categorized based on:

  • Application (automotive, biomedical, robotics)
  • Physical phenomenon (optical, magnetic, thermal, chemical)
  • Detection method or specifications
  • Materials used (semiconductor, biological sensors)
  • Size scale (micro, nano, miniature sensors)

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Classification of sensors and actuators

Actuators typically:

Produce motion, Apply force, Generate physical effects.

Classified based on:

Type of motion,

Operating physical principle,

Energy conversion method.

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Classification of sensors and actuators

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Classification of sensors and actuators

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Classification of sensors and actuators

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General requirements for interfacing �

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General requirements for interfacing �

A complete system for sensing of temperature and activation of a fan to cool a device

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Performance characteristics of sensors�and actuators

  • Selecting a sensor or actuator is not only about functionality but also about performance requirements.
  • Engineers must consider several questions:
    • What measurement range is required?
    • How accurate should the measurement be?
    • Is linear response necessary?
    • How important is repeatability?
    • Should the device respond quickly or slowly?

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Input and output characteristics

Transfer Function

Describes the mathematical relationship between:

Input → Output

Applicable to both sensors and actuators regardless of signal type.

Inputs and outputs may be:

Electrical

Mechanical

Thermal

Chemical

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Input and output characteristics1.Transfer Function

Also called:

Transfer characteristic

Input–Output characteristic

Device response

It defines the relationship between input and

output of a sensor or actuator.

  • S=f(x)
  • x → Input (measurand or control signal)
  • S → Output response

aT + b = R

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Input and output characteristics2. Impedance and impedance matching

  • Every sensor and actuator has internal impedance (real or complex).
  • For interfacing purposes:
    • Sensor → Output impedance
    • Actuator → Input impedance
  • Input Impedance
    • Ratio of rated input voltage to resulting input current.
    • Measured with output port open (no load).
  • Output Impedance
    • Ratio of rated output voltage to short-circuit output current.
    • Indicates how a device delivers power to the next stage.

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Input and output characteristics3. Range, span, input and output full scale, resolution, and dynamic range

  • The range of a sensor refers to the lower and upper limit operating values of the stimulus, that is, the minimum and maximum input for which a valid output is obtained.
  • The span of a sensor is the arithmetic difference between the highest and lowest values of the stimulus that can be sensed within acceptable errors
  • The output full scale (OFS) is the difference between the upper and lower ranges of the output of the sensor corresponding to the span of the sensor
  • The resolution of a sensor is the minimum increment in stimulus to which it can respond.

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Input and output characteristics3. Range, span, input and output full scale, resolution, and dynamic range

  • The dynamic range of a device (sensor or actuator) is the ratio of the span of the device and the minimum discernible quantity the device is capable of (resolution).

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Input and output characteristics4.Accuracy, errors, and repeatability

Repeatability, sometimes called reproducibility, of sensors and actuators is an important design characteristic and simply indicates the failure of the sensor or actuator to represent the same value.

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Input and output characteristics5.Sensitivity and sensitivity analysis

Ex- For the linear transfer function

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Input and output characteristics5.Sensitivity and sensitivity analysis

The three transducers are connected in series and their errors are additive. The sensitivity of each element is

where yi is the output of transducer i and xi is its input. Suppose first that there are no errors in the system. Then, we can write

But clearly, x2 = y1 (the output of transducer 1 is the input to transducer 2) and x3 = y2. With these we get

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Input and output characteristics5.Sensitivity and sensitivity analysis

Assuming first that there are no errors and that each transducer has a different transfer function, the sensitivity of

each sensor is

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Input and output characteristics5.Sensitivity and sensitivity analysis

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Input and output characteristics6. Hysteresis, nonlinearity, and saturation

Hysteresis

  • Hysteresis means lag in response.
  • It occurs when the output value differs for the same input depending on the direction of change.

Nonlinearity

  • Nonlinearity occurs when the input–output relationship does not follow a straight line.
  • It may arise from:
    • Inherent device behavior, or
    • Deviation from an ideal linear response.

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Input and output characteristics6. Hysteresis, nonlinearity, and saturation

Saturation

  • Saturation occurs when a sensor or actuator stops responding proportionally to input changes.
  • Output becomes:
    • Constant, or
    • Very weakly dependent on input.

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Input and output characteristics7. Frequency response, response time, and bandwidth

  • Frequency response (or frequency transfer function) describes a device’s ability to respond to sinusoidal (harmonic) inputs.
  • Shows how output magnitude (gain) varies with input frequency.
  • Sometimes includes phase response.
  • Bandwidth of the device. This is the frequency range between the two pre-agreed-upon

Points A and B Related to

  • Response time (or delay time) of the device, which indicates the time needed for the output to reach steady state (or a given percentage of steady state) for a step change in input�

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Input and output characteristics8, Calibration

  • Calibration is the experimental determination of the transfer function of a sensor or actuator.
  • Establishes the exact relationship between: Input and Output

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Input and output characteristics9.Excitation

Excitation refers to the electrical supply required for operation of a sensor or actuator. �

10. Deadband

Deadband is the lack of response or insensitivity of a device over a specific range of the input. In this range, which may be small, the output remains constant

11.Reliability

Reliability is a statistical measure of the quality of a device that indicates the ability of the device to perform its stated function, under normal operating conditions, without failure, for a stated period of time or number of cycles.