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Reducing U.S. Dependence on Foreign Sourced Critical Minerals by Using Domestically Produced, Readily Scalable LTDF Graphene

May 2026

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A Platform Super Material

  • Large, thin, defect free (LTDF) graphene is a carbon‑based platform material derived by separating flake graphite’s atomic layers
  • Avadain’s modular, scalable production process creates very large surface area, defect free flakes with <5 atomic layers
  • These physical properties uniquely make LTDF graphene a transformative additive material:
  • 200x stronger than steel, 125x stronger than titanium
  • 1,000,000x the power density of copper
  • 100x the electron mobility of silicon
  • Best known thermal & electrical conductor, 10x better than silver
  • Impermeable corrosion resistant barrier, 5x better than nickel coatings
  • Surface area 400x greater than graphite
  • 3.5x lighter than aluminum
  • 1 gram can cover a soccer field

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There are many types of graphene family materials, but …

to lessen dependence on foreign sourced critical minerals (CMs), SIZE MATTERS

  • 0.02 µm graphene nano-particles (top, left) are ~200,000x smaller than a 5 µm LTDF flake (right)

LTDF’s vastly larger lateral size results in fewer gaps that impede electrical/thermal conductivity, protective coatings & mechanical strength

Platform Super Material (cont’d)

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Overview

LTDF graphene can help reshape the U.S. CM landscape

LTDF graphene is a functional enabler to substantially lessen dependence on foreign sourced CMs

Replace

LTDF’s intrinsic properties can directly substitute for some CMs in conductors, coatings, transparent films & structural materials.

Reduce

Dramatically increases performance at very low loadings, requiring less CMs in batteries, motors, alloys & thermal systems.

Amplify

Boosts performance of certain CMs far beyond their natural limits, so each gram delivers greater performance & higher efficiencies while lasting longer.

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Extensive Lab Validation

  • We aren’t trying to prove graphene can lessen dependence on CMs
  • Researchers worldwide in thousands of studies have repeatedly demonstrated that it does
  • Peer-reviewed papers across conductivity, corrosion resistance, battery performance, structural reinforcement, etc. confirm graphene’s incredible impact on CM applications
  • These studies used lab-created LTDF graphene. Avadain’s modular technology creates very high quality, commercially scalable LTDF graphene

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Overwhelming Evidence LTDF Graphene Can Reduce, Replace or Amplify CMs

Based on lab created, non-commercially scalable LTDF graphene. Avadain has overcome the barrier to commercial scaling.

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Graphene EMI Films

Thinner Conductors

Graphene-Copper Hybrids

Graphene-Ni Coatings or Plating

Less Ni Content in Alloys

Longer Life Anti-

corrosion

Graphene Inks and Pastes

Lower Ag Loadings in Pastes

Ag-Graphene Hybrids

Enable Co-Free Batteries

Decrease Co cathode content

Graphene-Co Hybrid Catalysts

Graphene Conductive Systems

Less Graphite in Anodes

High-Purity Graphite Extender

Display Screens

Lower ITO Usage

Graphene Based Devices

Graphene Coatings

Lower Nb Alloy content

Nb-Graphene Composites

Graphene Coatings

Less Sc-Al Usage

Graphene Enhanced

Composites

Less Ti per Structure

Reduced Ti Alloying

Ti-Graphene Hybrids

Graphene Steels

Decrease V Loading

Graphene-V Flow Cells

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Graphite

Targets: Conductive (super-capacitor & battery electrodes), EMI shielding & stealth composites

Est. U.S. addressable opportunity:

71,000 tons annually

Proposed demonstration: Battery anodes & cathodes, supercapacitor electrodes

Quantified critical mineral savings:

Up to 90% reduction & 10x amplification

Graphene’s conductivity FAR outpaces graphite’s using a fraction of the material

Material Content (wt %)

Conductivity (S/m)

Graphene Composite

Graphite Composite

H. Zhang, et al, Physics and Applications of Graphene - Experiments. InTech, 2011. 

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Silver

Targets: Conductive adhesives & inks, electrical interconnects, EMI shielding coatings, current collectors

Est. U.S. addressable opportunity:

4,000 tons annually

Proposed demonstration: Thermally and electrically conductive adhesives & coatings

Quantified critical mineral savings:

30-60% reduction & 3-5x amplification

Graphene’s thermal conductivity can enhance silver many fold at low loadings

Krishnamurthy, V., High-Efficiency Thermal Materials with Graphene and Metal Fillers, U.S. Patent 9,716,299, issued July 25, 2017

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Nickel

Targets: Anti-corrosion coatings & plating, high-wear coatings, conductive surfaces

Est. U.S. addressable opportunity:

30,000 tons annually

Proposed demonstration: Thinner, lighter coatings, higher hardness, longer life

Quantified critical mineral savings:

30-60% reduction & 3-5x amplification

Low-carbon steel

Ni-Cu coated

Graphene-Ni-Cu coated

Time in salt water (hrs)

Corrosion Resistance (kΩ•cm2)

Nickel coating fights corrosion. Leveraging graphene exponentially improves protection

R. S.Raman, A.Sanjid, Small, 2024, 20, 2302498.

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Copper

Targets: Conductive coatings & composites, EMI shielding, current collectors, thermal management

Est. U.S. addressable opportunity:

100,000 tons annually

Proposed demonstration: Lighter, conformal EMI shielding meshes, other conductive coatings & composites

Quantified critical mineral savings:

20-60% reduction & 1.5x-2.5x amplification

Thin graphene coatings on copper boost conductivity by up to 20%, reducing copper needed

Balandin, A. A. et al., Nano Letters, 2014, 14, 3.

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Titanium

Targets: UAS structures, corrosion-resistant parts, marine hardware

Est. U.S. addressable opportunity:

40,000 tons annually

Proposed demonstration: High durability airframes, armor & corrosion-resistant hardware

Quantified critical mineral savings:

10%-30% reduction & 1.1x-1.3x amplification

Malhotra R. et al., Dent. Mater., 2021, 37, 10, 1553.

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Cobalt

Targets: Battery cathodes & electrochemical formulations

Est. U.S. addressable opportunity:

4,000 tons annually

Proposed demonstration: Reduce cobalt content in cathode formulations & enable cobalt-free chemistries

Quantified critical mineral savings:

10%-30% reduction & 1.1x-1.3x amplification

Graphene content boosts batteries by 30% allowing less Cobalt use

 Lung-Hao Hu. et al.  Nat. Commun., 2013, 4:1687.

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Indium

Targets: conductive transparent films, thermal interfaces, displays

Est. U.S. addressable opportunity:

300 tons annually

Proposed demonstration: Transparent conductive films and coatings towards flexible electronics

Quantified critical mineral savings:

25%-70% reduction & 1.5x-2.5x amplification

Graphene gives superior screen transparency, flexibility & conductivity compared to Indium, allowing complete replacement

Hernaez, M. et al.  Sensors., 2017, 17(1), 155.

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Ultra Low Use of Natural Flake Graphite

1 mt of LTDF Graphene Goes a Long Way

  • 1 mt = 0.005% of domestic graphite use
  • 1.6 mt graphite produces 1 mt of LTDF graphene
  • Our process does not use or depend upon battery grade spherical graphite as a feedstock

Net Saver of Natural Flake Graphite

  • LTDF graphene is a far superior material to graphite in most applications
  • 1 mt of LTDF graphene can displace >10 mt of natural flake graphite in non-battery applications
  • Reduces need for natural flake graphite per unit of product function

1 mt of LTDF Graphene gives 3x to 10x amplification

  • Upgrades graphite to replace higher-value critical minerals
  • LTDF graphene platform material greatly expands use cases of graphite

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Path to Scaling LTDF Production

Scalable Manufacturing

  • Avadain’s patented LTDF graphene manufacturing technology is low CAPEX, modular & scalable
  • Business model: license production to chemical companies & advanced materials manufacturers to create a widely distributed U.S. manufacturing base
  • Facilitates rapid scaling
  • As LTDF graphene supply increases, price will decline

First Licensed Manufacturer

  • Harcros Chemicals is the first licensed manufacturer
  • Seeks to build up to 10 LTDF manufacturing lines nationwide
  • Waiting for small scale plant in operation before moving forward

Industry Momentum

  • Other manufacturers are waiting to see Harcros’ first plant in operation

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Conclusion

  • LTDF graphene is a unique “platform material”
  • Adding a tiny amount can transform products across dozens of industries
  • Thousands of studies confirm it enables three strategic pathways to lessen or eliminate CMs
  • Intensity reduction: improves thermal & electrical performance, reducing CM content
  • Direct substitution: replaces CMs in high‑performance components & coatings
  • Performance amplification: enhances existing materials, reducing total CM needed
  • LTDF graphene is ready to be demonstrated in CM applications
  • Quick, inexpensive

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Conclusion (cont’d)

Partnering with Avadain is a low‑cost, high‑impact way to secure a domestic, scalable supply of a strategic material that reduces reliance on foreign CMs while enhancing the performance of next‑generation defense & energy systems

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Appendix

Tables Delineating Functions that LTDF Graphene Can Reduce, Replace or Amplify Specific Critical Minerals

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Mineral

Copper

Thinner current collectors and lighter conductors reduce Cu mass in EVs/electronics

Nickel

Higher cathode utilization reduces Ni per kWh; graphene enables lower‑Ni chemistries

Silver

Lower loading in conductive inks due to graphene’s conductivity and percolation efficiency

Cobalt

Better electron/ion transport reduces Co intensity in NMC/NCA cathodes

Graphite

Graphene‑enhanced anodes require less graphite per unit energy

Indium

Graphene hybrid films reduce ITO thickness requirements

Niobium

Stronger graphene composites reduce Nb alloying in high‑strength steels

Scandium

Lightweighting reduces Sc‑Al alloy usage in aerospace structures

Titanium

Graphene coatings reduce Ti needed for corrosion/thermal protection

Vanadium

Graphene‑strengthened steels reduce V microalloying requirements

REDUCE

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Mineral

Copper

EMI shielding, antennas & some conductors can shift to graphene films/foils

Nickel

Graphene current collectors reduce or eliminate Ni‑coated foils in some battery designs

Silver

Printed electronics, antennas & conductive inks can move from Ag → graphene inks

Cobalt

In select coatings and catalysts, graphene‑based alternatives can displace Co‑based materials

Graphite

Graphene films replace graphite sheets in thermal spreaders and some anode architectures

Indium

Transparent conductors (ITO) in displays, PV & sensors can shift to graphene films

Niobium

Graphene‑reinforced coatings can replace Nb‑based hard coatings in some tooling

Scandium

Graphene‑reinforced aluminum can replace Sc‑Al alloys in lightweighting applications

Titanium

Graphene coatings can replace Ti‑based corrosion/wear layers in select industrial uses

Vanadium

Graphene‑strengthened steels can replace V microalloying in some structural applications

REPLACE

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Mineral

Copper

Hybrid Cu–graphene foils enable next‑gen batteries and electronics

Nickel

Graphene improves performance of Ni‑rich cathodes, extending their relevance

Silver

Graphene–Ag hybrids enable ultra‑high‑performance RF and sensing applications

Cobalt

Graphene‑supported Co catalysts increase catalytic efficiency per gram

Graphite

LTDF graphene production increases demand for high‑purity graphite feedstock

Indium

Graphene–In hybrid optoelectronics expand device performance envelopes

Niobium

Nb‑graphene composites enable advanced superconducting and high‑strength applications

Scandium

Sc‑Al‑graphene hybrids create ultra‑light, ultra‑strong aerospace materials

Titanium

Ti‑graphene composites expand high‑temperature and corrosion‑resistant applications

Vanadium

Graphene‑V redox flow battery components improve efficiency and lifespan

AMPLIFY