SAP Production Planning & Execution
in S/4 1909
Strategy 70
Planning at Sub-Assembly
in S/4
for Advanced Planning
Finished Goods
T-F230
Activate Advanced Planning
Assembly
T-S130
Set Strategy “70”
Activate Advanced Planning
Planning Indicator “1” (Consider stocks)
No Req. Type for Sales Requirement (Sales Order not expected for the Assembly)
With this option, the system creates planned independent requirements in the net segment. Requirements from sales orders are also generated in the net segment . Consequently the sales orders can consume the planned independent requirements. Planned orders can be converted to production orders for the finished product.Choose this planned independent requirement segment if you are using make-to-stock production (APO requirement strategy 10, for example) or planning with final assembly (APO requirement strategy 20, for example).
Strategy “70” is Sub-Assembly Planning for MTS, it must also be set with Mixed MRP = “1”
Strategy “70” for Sub-Assembly T-S130
Assembly
T-S130
Set Strategy “70”
Activate Advanced Planning
APO Strategy “20” for Sub-Assembly Planning
Assembly
T-S130
set
PP Planning Procedure “4”
Finished Goods
T-F230
Activate Advanced Planning
BOM and Routing in Production Version for
T-F230 and T-S130
Consistency Check and
SAVE
(C223)
Transfer PV of T-F230 and T-S130 to
Advanced Planning
PDS
Transfer PV of T-F230 and T-S130 to
Advanced Planning
Absolute Transfer
PVs of T-F230 and T-S130 transferred to Advanced Planning
and PDS
MIGO,
GR - Ohters
T-S130 (Assembly)
10 into Plant 1010
SLoc 101A
T-S130
Assembly Stock
10
in MD04
Surplus Alert due to Alert Profile
T-S130
Assembly Stock
10
in Product View
Create 2 PIR of 50 for
Assembly T-S130 (MD61)
T-S130
Assembly
Forecast entered
(MD04)
T-S130
Assembly
Forecast entered
(Product View)
MRP Live for the Sub-Assembly
T-S130 BOM has 2 Components,
hence
3 Materials Planned
T-S130 Activated for Advanced Planning and therefore the Planning is done in PPDS using Product Heuristics
T-R230 & T-R330 are not Activate for Advanced Planning and therefore it is planned uisng MRP Live
T-S130
Assembly
Planned Orders
by PPDS Product Heuristics in MD04
T-S130
Assembly
Planned Orders
by PPDS Product Heuristics (in APO Product view)
the PIRs,
no Consumption and no Reduction
at this moment
Create Sales Order (MD81) for the Finished Goods T-F230
5pcs (1 week before the 1st PIR)
MRP Live
for T-F230, the Dependent Requirement will be created for the Sub-Assembly T-S130 which will be Consuming the PIR of T-S130
BOM have total 9 material including the FG but only
7 material are planned
The Sub-Assembly T-S230’s Components of T-R430 and T-R530 were NOT Planned (see next slide)
T-F230 and T-S130 Planned in PPDS because there are Activated for Advanced Planning while the others are Planned using MRP Live
The Sub-Assembly T-S230’s Components of T-R430 and T-R530 were NOT Planned
Enough stock for T-S230 and therefore the Components were not Planned
Check Consumption History of the Assembly T-S130
PIR 50 - Dep.Req 5
= 45
5 Consumed
It is the Dependent Requirement that Consumed the
PIR of the Sub-Assembly T-S130
Dependent Requirement from the T-F230
Finished Goods
T-S130
PIR 50 - Dep.Req 5
= 45
Dep.Red “5” Allcoated for the Forecast Consumption
set CHANGE mode,
and
then Set
“Conversion Indicator”
Set the “Conversion Indicator” an SAVE,
system will be converting the Planned Order to Production Order in PP and the Order number is CIFted back to the Product View
After Refresh,
note the Production Order in the Product View
The Sub-Assembly’s Dependent Requirement is now a Reservation for the Production Order to the FInished Goods of T-F230
Change the Production Order
Release and SAVE Production Order
After Production Order Release, we can Goods Issue Assembly T-S130 to the Production Order
current stock of T-S130 is 10
before Goods Issue to T-F230 Prod Order
Goods Issue 1pcs of T-S130 Assembly to the Production Order of T-F230 will Reduce the T-S130 PIR (Forecast Reduction)
Stock of T-S130
10 - 1 = 9
in MD04
Reservation
5 - 1 = 4
in MD04
50 - 1 = 49 in balance physical PIR
49 - Remaining Reservation of 4 = 45
check MD73 for the Forecast Consumption and History
Original PIR - Goods Issue
50 - 1 = Balance new PIR
(Reduction of Forecast)
Original PIR - Goods Issue
50 - 1 = Balance new PIR
(Forecast Reduction)
new PIR is 49
…
PIR 49 - Balance Reservation of 4
= 45 (Forecast Consumption)
Note GI Qty of 1 (Withdrawal) for PIR Reduction
Balance Reservation of 4(Allocated) for PIR Consumption
50 - Withdrawal - Allocated
= 50 -1 - 4 = 45 (45 is the PIR remaining for Plannint