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SAP Plant Maintenance

​

Performance Based

Preventive Maintenance

based on Measuring Point

(Engine Hours)

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  1. Create Characteristics “Z20_HOURS” (CT04).
  2. Create Equipment “ZEQ20” with Measuring Point (IE01).
  3. Initialize the Counter Reading of Measuring Point “12042” as zero hours (IK11).
  4. Check Measuring Document entered in previous step (IE03).
  5. Create a new Counter based Strategy “ZS20” with UOM “h” (hours) for multi-cycle Performance-based Preventive Maintenance (IP11).
  6. Create a Strategy-based Maintenance Task List “PM20Z” (IA05).
  7. Maintenance Plan Category “PM” (IMG).
  8. Create Strategy Plan “ZMP20” (IP42).
  9. Schedule the Maintenance Plan “261” (IP10).
  10. Enter Measuring Document for Counter Reading as 1210 Hours (IK11).
  11. Check Measuring Documents in the Equipment (IE03).
  12. Schedule the Maintenance Plan “261” again (IP10).
  13. Display the Maintenance Order Called (IP10).
  14. Confirm and TECO the 1200 hour Maintenance Order (IW42 & IW32).
  15. Check Counter Readings in the Equipment Master (IE03).
  16. Check Maintenance Order TECO and new Counter Reading in the Maintenance Plant (IP03).
  17. Enter Measuring Document for Counter Reading as 2440 Hours (IK11) and All the Counter Readings in the Equipment (IE03).
  18. Schedule the Maintenance Plan “261” again (IP10).

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in CT04, create Characteristics Z20_HOURS for Engine Hours Measuring Point

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Numeric Data Format

5 numbers with 0 decimals

UOM = “h” (for hours)

Mandatory

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  • Create Characteristics “Z20_HOURS” (CT04).
  • Create Equipment “ZEQ20” with Measuring Point (IE01).
  • Initialize the Counter Reading of Measuring Point “12042” as zero hours (IK11).
  • Check Measuring Document entered in previous step (IE03).
  • Create a new Counter based Strategy “ZS20” with UOM “h” (hours) for multi-cycle Performance-based Preventive Maintenance (IP11).
  • Create a Strategy-based Maintenance Task List “PM20Z” (IA05).
  • Maintenance Plan Category “PM” (IMG).
  • Create Strategy Plan “ZMP20” (IP42).
  • Schedule the Maintenance Plan “261” (IP10).
  • Enter Measuring Document for Counter Reading as 1210 Hours (IK11).
  • Check Measuring Documents in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).
  • Display the Maintenance Order Called (IP10).
  • Confirm and TECO the 1200 hour Maintenance Order (IW42 & IW32).
  • Check Counter Readings in the Equipment Master (IE03).
  • Check Maintenance Order TECO and new Counter Reading in the Maintenance Plant (IP03).
  • Enter Measuring Document for Counter Reading as 2440 Hours (IK11) and All the Counter Readings in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).

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Create new Equipment ZEQ20 with a Counter Measuring Point using Characteristics Z20_HOURS

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Enter necessary data and GOTO “Measuring points/counters”

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Enter the new Characteristics Z20_HOURS, click “Counter” and

click “Details” ICON

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Counter overflow Reading “999999” (max Counter number),

Estimate 20 hours a day (estimate work days 20 days a month), therefore 20 x 20 x 12 = 4800 per Year for the Annual Estimate.

The Preventive Scenario will be:

1200 hours (around 3 months) - Inspect & Lubricate

2400 hours (around 6 months) - Change Parts

4800 hours (around 12 months) - Full Service

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Measuring Point 12042 created

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  • Create Characteristics “Z20_HOURS” (CT04).
  • Create Equipment “ZEQ20” with Measuring Point (IE01).
  • Initialize the Counter Reading of Measuring Point “12042” as zero hours (IK11).
  • Check Measuring Document entered in previous step (IE03).
  • Create a new Counter based Strategy “ZS20” with UOM “h” (hours) for multi-cycle Performance-based Preventive Maintenance (IP11).
  • Create a Strategy-based Maintenance Task List “PM20Z” (IA05).
  • Maintenance Plan Category “PM” (IMG).
  • Create Strategy Plan “ZMP20” (IP42).
  • Schedule the Maintenance Plan “261” (IP10).
  • Enter Measuring Document for Counter Reading as 1210 Hours (IK11).
  • Check Measuring Documents in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).
  • Display the Maintenance Order Called (IP10).
  • Confirm and TECO the 1200 hour Maintenance Order (IW42 & IW32).
  • Check Counter Readings in the Equipment Master (IE03).
  • Check Maintenance Order TECO and new Counter Reading in the Maintenance Plant (IP03).
  • Enter Measuring Document for Counter Reading as 2440 Hours (IK11) and All the Counter Readings in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).

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Initialize the Measuring Point to 0 hours as it is a new Equipment

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Overall the format to 0

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note 0

SAVE

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Measurement Document created for the Measuring Point initialization

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  • Create Characteristics “Z20_HOURS” (CT04).
  • Create Equipment “ZEQ20” with Measuring Point (IE01).
  • Initialize the Counter Reading of Measuring Point “12042” as zero hours (IK11).
  • Check Measuring Document entered in previous step (IE03).
  • Create a new Counter based Strategy “ZS20” with UOM “h” (hours) for multi-cycle Performance-based Preventive Maintenance (IP11).
  • Create a Strategy-based Maintenance Task List “PM20Z” (IA05).
  • Maintenance Plan Category “PM” (IMG).
  • Create Strategy Plan “ZMP20” (IP42).
  • Schedule the Maintenance Plan “261” (IP10).
  • Enter Measuring Document for Counter Reading as 1210 Hours (IK11).
  • Check Measuring Documents in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).
  • Display the Maintenance Order Called (IP10).
  • Confirm and TECO the 1200 hour Maintenance Order (IW42 & IW32).
  • Check Counter Readings in the Equipment Master (IE03).
  • Check Maintenance Order TECO and new Counter Reading in the Maintenance Plant (IP03).
  • Enter Measuring Document for Counter Reading as 2440 Hours (IK11) and All the Counter Readings in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).

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Measuring Document entered for the Equipment can be view from the MP/Counters screen

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Since there is only one Measurement Document, click this button

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Counter Reading entered just now

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  • Create Characteristics “Z20_HOURS” (CT04).
  • Create Equipment “ZEQ20” with Measuring Point (IE01).
  • Initialize the Counter Reading of Measuring Point “12042” as zero hours (IK11).
  • Check Measuring Document entered in previous step (IE03).
  • Create a new Counter based Strategy “ZS20” with UOM “h” (hours) for multi-cycle Performance-based Preventive Maintenance (IP11).
  • Create a Strategy-based Maintenance Task List “PM20Z” (IA05).
  • Maintenance Plan Category “PM” (IMG).
  • Create Strategy Plan “ZMP20” (IP42).
  • Schedule the Maintenance Plan “261” (IP10).
  • Enter Measuring Document for Counter Reading as 1210 Hours (IK11).
  • Check Measuring Documents in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).
  • Display the Maintenance Order Called (IP10).
  • Confirm and TECO the 1200 hour Maintenance Order (IW42 & IW32).
  • Check Counter Readings in the Equipment Master (IE03).
  • Check Maintenance Order TECO and new Counter Reading in the Maintenance Plant (IP03).
  • Enter Measuring Document for Counter Reading as 2440 Hours (IK11) and All the Counter Readings in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).

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Create new Strategy “ZS20” for Performance-based Preventive based on “Engine Hours” for the following Cycles:

1200 hours (around 3 months) - Inspect & Lubricate

2400 hours (around 6 months) - Change Parts

4800 hours (around 12 months) - Full Service

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Scheduling indicator = “3 Activity” (for Counter-based) with Strategy unit “h” (must be same UOM as the Characteristics for the Measuring Point)

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Call horizon “2 DAY” (meaning Maintenance Order is called 2 Days before its Due Date, Factory Calendar is Optional. Next, Double-click “Packages”

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Create new Strategy “ZS20” for Performance-based Preventive based on “Engine Hours” for the following Cycles:

Package Cycle Length CycleTextHierarchy H.Text

1 1200 hours (around 3 months) - Inspect & Lubricate 12 1 H1

2 2400 hours (around 6 months) - Change Parts 24 1 H1

3 4800 hours (around 12 months) - Full Service 48 2 H2

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Create new Strategy “ZS20” for Performance-based Preventive based on “Engine Hours” for the following Cycles:

Package Cycle Length CycleTextHierarchy H.Text

1 1200 hours (around 3 months) - Inspect & Lubricate 12 1 H1

2 2400 hours (around 6 months) - Change Parts 24 1 H1

3 4800 hours (around 12 months) - Full Service 48 2 H2

SAVE

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  • Create Characteristics “Z20_HOURS” (CT04).
  • Create Equipment “ZEQ20” with Measuring Point (IE01).
  • Initialize the Counter Reading of Measuring Point “12042” as zero hours (IK11).
  • Check Measuring Document entered in previous step (IE03).
  • Create a new Counter based Strategy “ZS20” with UOM “h” (hours) for multi-cycle Performance-based Preventive Maintenance (IP11).
  • Create a Strategy-based Maintenance Task List “PM20Z” (IA05).
  • Maintenance Plan Category “PM” (IMG).
  • Create Strategy Plan “ZMP20” (IP42).
  • Schedule the Maintenance Plan “261” (IP10).
  • Enter Measuring Document for Counter Reading as 1210 Hours (IK11).
  • Check Measuring Documents in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).
  • Display the Maintenance Order Called (IP10).
  • Confirm and TECO the 1200 hour Maintenance Order (IW42 & IW32).
  • Check Counter Readings in the Equipment Master (IE03).
  • Check Maintenance Order TECO and new Counter Reading in the Maintenance Plant (IP03).
  • Enter Measuring Document for Counter Reading as 2440 Hours (IK11) and All the Counter Readings in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).

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Create a Strategy-based Maintenance Task List “PM20Z”

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For Strategy-based Preventive Maintenance, the Maintenance Strategy is Mandatory

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Act Operation Description Work Un.

10 Inspect & Lubricate 1 H

20 Change Parts 3 H

30 Full Service 10 H

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Act Operation Description Work Un.

10 Inspect & Lubricate 1 H

20 Change Parts 3 H

30 Full Service 10 H

Press ENTER

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Map the Operation to the correct Cycle from the Strategy “ZS20”

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  • Create Characteristics “Z20_HOURS” (CT04).
  • Create Equipment “ZEQ20” with Measuring Point (IE01).
  • Initialize the Counter Reading of Measuring Point “12042” as zero hours (IK11).
  • Check Measuring Document entered in previous step (IE03).
  • Create a new Counter based Strategy “ZS20” with UOM “h” (hours) for multi-cycle Performance-based Preventive Maintenance (IP11).
  • Create a Strategy-based Maintenance Task List “PM20Z” (IA05).
  • Maintenance Plan Category “PM” (IMG).
  • Create Strategy Plan “ZMP20” (IP42).
  • Schedule the Maintenance Plan “261” (IP10).
  • Enter Measuring Document for Counter Reading as 1210 Hours (IK11).
  • Check Measuring Documents in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).
  • Display the Maintenance Order Called (IP10).
  • Confirm and TECO the 1200 hour Maintenance Order (IW42 & IW32).
  • Check Counter Readings in the Equipment Master (IE03).
  • Check Maintenance Order TECO and new Counter Reading in the Maintenance Plant (IP03).
  • Enter Measuring Document for Counter Reading as 2440 Hours (IK11) and All the Counter Readings in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).

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check Maintenance Plan Category “PM”

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Maint.plan cat. set with Call Object “Maintenance Order or Service Order”

Indicator that you use to specify that the release of scheduling for a maintenance plan is also documented with a change document.

Indicator which specifies that changes in certain predefined fields in the order are to be recorded in a document.

Indicator: Separate completion of maintenance call date

User can use this indicator to influence the maintenance processing process. For example, user can prevent that every employee who can complete orders and notifications can also influence the scheduling of maintenance plans through the data.

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  • Create Characteristics “Z20_HOURS” (CT04).
  • Create Equipment “ZEQ20” with Measuring Point (IE01).
  • Initialize the Counter Reading of Measuring Point “12042” as zero hours (IK11).
  • Check Measuring Document entered in previous step (IE03).
  • Create a new Counter based Strategy “ZS20” with UOM “h” (hours) for multi-cycle Performance-based Preventive Maintenance (IP11).
  • Create a Strategy-based Maintenance Task List “PM20Z” (IA05).
  • Maintenance Plan Category “PM” (IMG).
  • Create Strategy Plan “ZMP20” (IP42).
  • Schedule the Maintenance Plan “261” (IP10).
  • Enter Measuring Document for Counter Reading as 1210 Hours (IK11).
  • Check Measuring Documents in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).
  • Display the Maintenance Order Called (IP10).
  • Confirm and TECO the 1200 hour Maintenance Order (IW42 & IW32).
  • Check Counter Readings in the Equipment Master (IE03).
  • Check Maintenance Order TECO and new Counter Reading in the Maintenance Plant (IP03).
  • Enter Measuring Document for Counter Reading as 2440 Hours (IK11) and All the Counter Readings in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).

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If blank, system use Internal Number Range assigned to the Maint.Plan Cat. “PM”

Maint.plan cat. “PM” (with Call Object as Maintenance Order”

Enter the new Strategy “ZS20”

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Enter an appropriate Short Text

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Counter from the Equipment is proposed

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Measuring Point from the Equipment is proposed when the UOM (“h”) matches the UOM in the Strategy “ZS20” assigned

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The Task List assigned must have the SAME Strategy as the Maint.Plan Header

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Only when the Task List Strategy matches the Maint.Plan Strategy that the Cycles from the Strategy are Populated here

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Strategy in the Maint.Plan Header CANNOT be Changed

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Call Horizon is defaulted from the Strategy (or manual entered here)

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Let’s say the Maint.Plan is valid for 3 years

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Let Start Counter Reading is 0 (for new Equipment)

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Internal number for Maint.Plan created

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  • Create Characteristics “Z20_HOURS” (CT04).
  • Create Equipment “ZEQ20” with Measuring Point (IE01).
  • Initialize the Counter Reading of Measuring Point “12042” as zero hours (IK11).
  • Check Measuring Document entered in previous step (IE03).
  • Create a new Counter based Strategy “ZS20” with UOM “h” (hours) for multi-cycle Performance-based Preventive Maintenance (IP11).
  • Create a Strategy-based Maintenance Task List “PM20Z” (IA05).
  • Maintenance Plan Category “PM” (IMG).
  • Create Strategy Plan “ZMP20” (IP42).
  • Schedule the Maintenance Plan “261” (IP10).
  • Enter Measuring Document for Counter Reading as 1210 Hours (IK11).
  • Check Measuring Documents in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).
  • Display the Maintenance Order Called (IP10).
  • Confirm and TECO the 1200 hour Maintenance Order (IW42 & IW32).
  • Check Counter Readings in the Equipment Master (IE03).
  • Check Maintenance Order TECO and new Counter Reading in the Maintenance Plant (IP03).
  • Enter Measuring Document for Counter Reading as 2440 Hours (IK11) and All the Counter Readings in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).

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Online schedule the Maint.Plan

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Current Counter Reading is 0

Packages as per the Strategy

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Call dates are 2 days before the Plan date (Due date) due to the “Call Horizon”

All Packages on HOLD as there are NOT DUE yet

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To simulate the Due of Package “12” (1200 hours), we shall enter a Measuring Document as 1210 hours

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  • Create Characteristics “Z20_HOURS” (CT04).
  • Create Equipment “ZEQ20” with Measuring Point (IE01).
  • Initialize the Counter Reading of Measuring Point “12042” as zero hours (IK11)
  • Check Measuring Document entered in previous step (IE03).
  • Create a new Counter based Strategy “ZS20” with UOM “h” (hours) for multi-cycle Performance-based Preventive Maintenance (IP11).
  • Create a Strategy-based Maintenance Task List “PM20Z” (IA05).
  • Maintenance Plan Category “PM” (IMG).
  • Create Strategy Plan “ZMP20” (IP42).
  • Schedule the Maintenance Plan “261” (IP10).
  • Enter Measuring Document for Counter Reading as 1210 Hours (IK11).
  • Check Measuring Documents in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).
  • Display the Maintenance Order Called (IP10).
  • Confirm and TECO the 1200 hour Maintenance Order (IW42 & IW32).
  • Check Counter Readings in the Equipment Master (IE03).
  • Check Maintenance Order TECO and new Counter Reading in the Maintenance Plant (IP03).
  • Enter Measuring Document for Counter Reading as 2440 Hours (IK11) and All the Counter Readings in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).

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Enter next Counter Reading is 1210 hours in order to simulate the 1200 hour Cycle is due for Maintenance

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Current Total Counter Reading is 0

Enter 1210 and press ENTER

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New Total Counter Reading

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Measuring Document for 1210 hours created

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  • Create Characteristics “Z20_HOURS” (CT04).
  • Create Equipment “ZEQ20” with Measuring Point (IE01).
  • Initialize the Counter Reading of Measuring Point “12042” as zero hours (IK11).
  • Check Measuring Document entered in previous step (IE03).
  • Create a new Counter based Strategy “ZS20” with UOM “h” (hours) for multi-cycle Performance-based Preventive Maintenance (IP11).
  • Create a Strategy-based Maintenance Task List “PM20Z” (IA05).
  • Maintenance Plan Category “PM” (IMG).
  • Create Strategy Plan “ZMP20” (IP42).
  • Schedule the Maintenance Plan “261” (IP10).
  • Enter Measuring Document for Counter Reading as 1210 Hours (IK11).
  • Check Measuring Documents in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).
  • Display the Maintenance Order Called (IP10).
  • Confirm and TECO the 1200 hour Maintenance Order (IW42 & IW32).
  • Check Counter Readings in the Equipment Master (IE03).
  • Check Maintenance Order TECO and new Counter Reading in the Maintenance Plant (IP03).
  • Enter Measuring Document for Counter Reading as 2440 Hours (IK11) and All the Counter Readings in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).

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check Measurement Documents created for the Equipment

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There are exactly 2 Measurement Documents created,

here I select the latest MeasDoc. and click “Measurement Document”

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  • Create Characteristics “Z20_HOURS” (CT04).
  • Create Equipment “ZEQ20” with Measuring Point (IE01).
  • Initialize the Counter Reading of Measuring Point “12042” as zero hours (IK11).
  • Check Measuring Document entered in previous step (IE03).
  • Create a new Counter based Strategy “ZS20” with UOM “h” (hours) for multi-cycle Performance-based Preventive Maintenance (IP11).
  • Create a Strategy-based Maintenance Task List “PM20Z” (IA05).
  • Maintenance Plan Category “PM” (IMG).
  • Create Strategy Plan “ZMP20” (IP42).
  • Schedule the Maintenance Plan “261” (IP10).
  • Enter Measuring Document for Counter Reading as 1210 Hours (IK11).
  • Check Measuring Documents in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).
  • Display the Maintenance Order Called (IP10).
  • Confirm and TECO the 1200 hour Maintenance Order (IW42 & IW32).
  • Check Counter Readings in the Equipment Master (IE03).
  • Check Maintenance Order TECO and new Counter Reading in the Maintenance Plant (IP03).
  • Enter Measuring Document for Counter Reading as 2440 Hours (IK11) and All the Counter Readings in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).

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Notice, the latest Counter reading exceeding Package “12” cycle of 1200 hours

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Package “12” (1200 hours) cycle is now DUE, and the Equipment is DUE for Maintenance

Note Call Date EMPTY, SAVE will Call a Maintenane Order

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  • Create Characteristics “Z20_HOURS” (CT04).
  • Create Equipment “ZEQ20” with Measuring Point (IE01).
  • Initialize the Counter Reading of Measuring Point “12042” as zero hours (IK11).
  • Check Measuring Document entered in previous step (IE03).
  • Create a new Counter based Strategy “ZS20” with UOM “h” (hours) for multi-cycle Performance-based Preventive Maintenance (IP11).
  • Create a Strategy-based Maintenance Task List “PM20Z” (IA05).
  • Maintenance Plan Category “PM” (IMG).
  • Create Strategy Plan “ZMP20” (IP42).
  • Schedule the Maintenance Plan “261” (IP10).
  • Enter Measuring Document for Counter Reading as 1210 Hours (IK11).
  • Check Measuring Documents in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).
  • Display the Maintenance Order Called (IP10).
  • Confirm and TECO the 1200 hour Maintenance Order (IW42 & IW32).
  • Check Counter Readings in the Equipment Master (IE03).
  • Check Maintenance Order TECO and new Counter Reading in the Maintenance Plant (IP03).
  • Enter Measuring Document for Counter Reading as 2440 Hours (IK11) and All the Counter Readings in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).

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Access the Maint.Plan in IP10 to check the Called Maintenance Order

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Planning Data from the Maintenance Item was used to create the Maintennece Order

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Only Activity 10 is due as the Operation 0010 is assigned the the 1200 hour Cycle

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  • Create Characteristics “Z20_HOURS” (CT04).
  • Create Equipment “ZEQ20” with Measuring Point (IE01).
  • Initialize the Counter Reading of Measuring Point “12042” as zero hours (IK11).
  • Check Measuring Document entered in previous step (IE03).
  • Create a new Counter based Strategy “ZS20” with UOM “h” (hours) for multi-cycle Performance-based Preventive Maintenance (IP11).
  • Create a Strategy-based Maintenance Task List “PM20Z” (IA05).
  • Maintenance Plan Category “PM” (IMG).
  • Create Strategy Plan “ZMP20” (IP42).
  • Schedule the Maintenance Plan “261” (IP10).
  • Enter Measuring Document for Counter Reading as 1210 Hours (IK11).
  • Check Measuring Documents in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).
  • Display the Maintenance Order Called (IP10).
  • Confirm and TECO the 1200 hour Maintenance Order (IW42 & IW32).
  • Check Counter Readings in the Equipment Master (IE03).
  • Check Maintenance Order TECO and new Counter Reading in the Maintenance Plant (IP03).
  • Enter Measuring Document for Counter Reading as 2440 Hours (IK11) and All the Counter Readings in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).

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Final Confirmation for the Maintenance Oder

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TECO the MO

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Reference Date and Time to update the Maint.Plan

Option to create Measurement Document (Counter Reading reported by Technician at time of Preventive Maint.work)

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The Technician reported new Counter Reading at 1250 hours at time of Preventive Maintenance

(was 1210 previously)

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Different between

Reading 2 (1210h)

Reading 3 (1250h) is 40h

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See Slide 99 (this will update to the Call# in the Maint.Plan)

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press ENTER again after SAVING

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Maintenance Order is TECOed

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Check the Counter Reading from the Technician

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  • Create Characteristics “Z20_HOURS” (CT04).
  • Create Equipment “ZEQ20” with Measuring Point (IE01).
  • Initialize the Counter Reading of Measuring Point “12042” as zero hours (IK11).
  • Check Measuring Document entered in previous step (IE03).
  • Create a new Counter based Strategy “ZS20” with UOM “h” (hours) for multi-cycle Performance-based Preventive Maintenance (IP11).
  • Create a Strategy-based Maintenance Task List “PM20Z” (IA05).
  • Maintenance Plan Category “PM” (IMG).
  • Create Strategy Plan “ZMP20” (IP42).
  • Schedule the Maintenance Plan “261” (IP10).
  • Enter Measuring Document for Counter Reading as 1210 Hours (IK11).
  • Check Measuring Documents in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).
  • Display the Maintenance Order Called (IP10).
  • Confirm and TECO the 1200 hour Maintenance Order (IW42 & IW32).
  • Check Counter Readings in the Equipment Master (IE03).
  • Check Maintenance Order TECO and new Counter Reading in the Maintenance Plant (IP03).
  • Enter Measuring Document for Counter Reading as 2440 Hours (IK11) and All the Counter Readings in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).

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check Measurement Documents created for the Equipment at time of TECO

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Measurement Document created for the Equipment at time of TECO

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  • Create Characteristics “Z20_HOURS” (CT04).
  • Create Equipment “ZEQ20” with Measuring Point (IE01).
  • Initialize the Counter Reading of Measuring Point “12042” as zero hours (IK11).
  • Check Measuring Document entered in previous step (IE03).
  • Create a new Counter based Strategy “ZS20” with UOM “h” (hours) for multi-cycle Performance-based Preventive Maintenance (IP11).
  • Create a Strategy-based Maintenance Task List “PM20Z” (IA05).
  • Maintenance Plan Category “PM” (IMG).
  • Create Strategy Plan “ZMP20” (IP42).
  • Schedule the Maintenance Plan “261” (IP10).
  • Enter Measuring Document for Counter Reading as 1210 Hours (IK11).
  • Check Measuring Documents in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).
  • Display the Maintenance Order Called (IP10).
  • Confirm and TECO the 1200 hour Maintenance Order (IW42 & IW32).
  • Check Counter Readings in the Equipment Master (IE03).
  • Check Maintenance Order TECO and new Counter Reading in the Maintenance Plant (IP03).
  • Enter Measuring Document for Counter Reading as 2440 Hours (IK11) and All the Counter Readings in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).

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updated from the dates proposed (entered) at time of TECO (see slide 89)

Latest Counter Reading at time of TECO

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New Due is Package for the

1200 hour and 2400 hour with 2 Operations

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  • Create Characteristics “Z20_HOURS” (CT04).
  • Create Equipment “ZEQ20” with Measuring Point (IE01).
  • Initialize the Counter Reading of Measuring Point “12042” as zero hours (IK11).
  • Check Measuring Document entered in previous step (IE03).
  • Create a new Counter based Strategy “ZS20” with UOM “h” (hours) for multi-cycle Performance-based Preventive Maintenance (IP11).
  • Create a Strategy-based Maintenance Task List “PM20Z” (IA05).
  • Maintenance Plan Category “PM” (IMG).
  • Create Strategy Plan “ZMP20” (IP42).
  • Schedule the Maintenance Plan “261” (IP10).
  • Enter Measuring Document for Counter Reading as 1210 Hours (IK11).
  • Check Measuring Documents in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).
  • Display the Maintenance Order Called (IP10).
  • Confirm and TECO the 1200 hour Maintenance Order (IW42 & IW32).
  • Check Counter Readings in the Equipment Master (IE03).
  • Check Maintenance Order TECO and new Counter Reading in the Maintenance Plant (IP03).
  • Enter Measuring Document for Counter Reading as 2440 Hours (IK11) and All the Counter Readings in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).

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Enter Reading#4

at 2440 hours to simulate next Package Due for both 1200h and 2400h (result in 2 Operations in the MO)

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Reading#3 was 1250

Reading#4 is 2440

Difference 1190

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Reading#3 was 1250

Reading#4 is 2440

Measuring Document for Counter Reading#4 created

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check Measurement Documents created for the Equipment (should be 4 Readings)

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check Measurement Documents created for the Equipment (should be 4 Readings)

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  • Create Characteristics “Z20_HOURS” (CT04).
  • Create Equipment “ZEQ20” with Measuring Point (IE01).
  • Initialize the Counter Reading of Measuring Point “12042” as zero hours (IK11).
  • Check Measuring Document entered in previous step (IE03).
  • Create a new Counter based Strategy “ZS20” with UOM “h” (hours) for multi-cycle Performance-based Preventive Maintenance (IP11).
  • Create a Strategy-based Maintenance Task List “PM20Z” (IA05).
  • Maintenance Plan Category “PM” (IMG).
  • Create Strategy Plan “ZMP20” (IP42).
  • Schedule the Maintenance Plan “261” (IP10).
  • Enter Measuring Document for Counter Reading as 1210 Hours (IK11).
  • Check Measuring Documents in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).
  • Display the Maintenance Order Called (IP10).
  • Confirm and TECO the 1200 hour Maintenance Order (IW42 & IW32).
  • Check Counter Readings in the Equipment Master (IE03).
  • Check Maintenance Order TECO and new Counter Reading in the Maintenance Plant (IP03).
  • Enter Measuring Document for Counter Reading as 2440 Hours (IK11) and All the Counter Readings in the Equipment (IE03).
  • Schedule the Maintenance Plan “261” again (IP10).

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Schedule the Maintenance Plan “261” again (IP10).

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Latest Counter Reading

2 Packages 1200h & 2400h now DUE, SAVE will create another Maintenance Order

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Both Package 1200h and 2400h due and MO now with 2 Operations