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Headphones of Hell

PROJECT 04 - Sound Machine

Kendall Schubert & Jennifer Fang

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Narrative

“Headphones of Hell” symbolizes detachment from the mundane, highlighting the disconnect, chaos, and detachment from life.

Narrative

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Product Description

At first glance, the "Headphones of Hell" resemble a standard pair of headphones made out of wood. Equipped with a simple on/off switch on a battery pack, it reveals its playful nature by generating a unconventional sound.

Inside the headphones, there are eight trimmed guitar strings suspended to a cam within a plywood box. A clear, acrylic-covered cutout allows users to see inside. When activated, these strings create a cacophonous and unpleasant soundscape as they scrape against the plywood. The unique design and sound are intended to symbolize detachment from life, perhaps highlighting the disconnection or chaos one might feel when wearing these headphones—a commentary on the overwhelming or disorienting aspects of modern life or technology.

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Process I

Initial product sketches with different concepts of sound and drawing machines

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Process II

A low fidelity cardboard prototype—the original iteration was designed to utilize a guitar pick and guitar strings to produce sound

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Process III

Initial box prototype

Initial motor mount and string prototypes

Initial kerf cuts for headband piece

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Process IV

Finalized cam pieces for sound production

Finalized box design with motor mount

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Process V

Finished wiring for motors

Glued and reinforced headband & boxes

Created box for battery pack & wires

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Bill of Materials

- ⅛ inch thick Plywood with kerf cut x 2

- 0.25” x 0.3” x ⅛” plywood rectangles x 2

- AA Batteries x 4

- Battery pack x 1

- Gear motors x 2

- Servo wires x 2 per box

- Wire connectors x 2

- Small wire cutters

- Screwdriver

- ⅛ inch plywood boxes with internal base for mounted motor x 2

- ⅛” 5-sided plywood box

- ⅛” black acrylic lid with switch cut-out

- 1/16” clear acrylic (Ear boxes)

- Wood glue

All plywood pieces fit on 1 18x12” sheet

Headpiece

Electronics

Sound Production

- Trimmed guitar strings x 16

- #4 Screws x 16

- Plywood cam with 8 holes x 4

- ⅛” wooden washers x 2

Boxes

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Synthesis

Future Improvements

With future iterations, we hope to be able to produce a sound that has high adjustability and slightly lower the speed at which the motor spins. Access to a wider variety of gear motors would allow us to find a quieter motor to isolate the sound of the strings.

Deciding on the sound produced—our original idea utilized a guitar pick strumming strings suspended in an acrylic box, but the prototype was too small, imprecise, and inconsistent to produce pleasant sounds.

Soldering the motors—the case and mount holding the gear motor was compact and laid flat, causing the wires to pull free and have to be reattached several times.

Tolerance—negative tolerance was needed on the boxes to hold their weight when suspended but also allow a user to take the lid off in case the motor needed to be resoldered.

Challenges

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