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Future of Software Cost Engineering

Dr Sanathanan Rajagopal

Head of Defence Acquisition

Acquisition

Delivering clarity from complexity

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Company Overview

© Sirius Analysis Ltd

www.sirius-analysis.co.uk

Sirius Digital Services founded in 2023 to diversify capability

Over 100 employees

Established in 2020

We are a practitioner led, independent consultancy

Delivering clarity from complexity

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3

Scope of Services

  • Soft methods & problem structuring
  • Historical trends & data analysis
  • Modelling, simulation & wargaming
  • R&D, concepting, experimentation
  • Capability planning
  • Acquisition

  • P3M Design, implementation & Strategic Advice
  • P3M Maturity Assessments
  • Change Management and transition support
  • PMO Improvement initiatives
  • End to end project management & project leadership
  • Bid Management
  • Collaboration leadership

  • Product, service & enterprise level
  • Tailorable & scalable lifecycle solutions
  • Requirements, Architecting
  • Systems Analysis
  • Integration Verification Validation & Testing
  • Sustainment
  • Disposal & Replacement

  • Business Case support
  • 5 Case Model
  • HMT Approvals
  • Cost-benefit, cost-effectiveness and Option selection
  • Value for Money cases
  • Financial estimation
  • Risk management
  • Socio-economic benefits

  • Whole life cost models
    • Should-/Could-cost
    • Cost-Benefit
    • Value-For-Money
  • Cost estimation
    • Acquisition
    • Through-life
    • All domains, platforms & DLODS
  • Investment Appraisals
  • Risk Analysis
  • Programme Mgt
  • Business Cases

Cost

Analysis

Approvals

Systems

Engineering

OA / OR

P3M

Delivering clarity from complexity

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Our Clients & Partners – trade references on request

© Sirius Analysis Ltd

www.sirius-analysis.co.uk

Delivering clarity from complexity

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What Does the Future Hold for

Cost Engineering?

A strategic outlook for practitioners, organisations,

and the profession at large

Software Cost Estimation & Beyond | Sirius Analysis Ltd

70%

Projects exceed

cost estimates

$2T+

Wasted annually on

failed IT projects

<40%

Estimates within 10%

of actual cost

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AGENDA

01

State of Cost Engineering Today

Maturity, persistent overruns, changing environment

02

Disruption Forces Reshaping the Discipline

AI, Cloud, Agile, ESG, Distributed Teams

03

AI in Cost Estimation

ML methods, LLMs, limits and governance

04

Reinvention of Classical Methods

Parametric models, analogy-based, reference class forecasting

05

Agile, Uncertainty & Probabilistic Framing

Rolling wave, Monte Carlo, Agile EVM

06

Digital Twins & Real-Time Forecasting

Continuous programme cost control

07

Sustainability & the Green Cost Engineer

Carbon as a cost dimension, regulatory risk

08

Future Skills, Roles & Bold Predictions

2030 outlook and call to action

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01 | STATE OF COST ENGINEERING TODAY

Established Methods

  • Parametric Modelling — COCOMO III, SEER-SEM, SLIM
  • Analogy-Based Estimation using project repositories
  • Expert Judgement — Planning Poker, Delphi, 3-Point
  • Function Point Analysis (Albrecht) & COSMIC
  • Bottom-Up Effort Estimation

Why overruns persist

  • Scope instability & optimism bias
  • Inadequate historical project data
  • Poor requirements quality
  • Underestimation of complexity

"The challenge is no longer whether we have enough estimation methods. It is whether we have the organisational will, data discipline, and adaptive capability to apply them well."

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02 | FIVE FORCES RESHAPING THE DISCIPLINE

01

AI & Automation

Generative AI rewrites, tests and documents code. Existing effort models need urgent recalibration.

02

Cloud-Native & SaaS

CAPEX → OPEX shift. Variable cost curves; FinOps collaboration essential for TCO modelling.

03

Agile & Hybrid Delivery

Fixed-price estimates clash with incremental discovery. Probabilistic forecasting is the answer.

04

ESG & Regulatory Pressure

Carbon costs, energy consumption and compliance costs are now material financial risks.

05

Distributed Teams

Offshore cost arbitrage eroded by communication overhead. Location-adjusted productivity models needed.

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03 | ARTIFICIAL INTELLIGENCE IN COST ESTIMATION

Opportunities

Ensemble ML Models

Random Forest, Gradient Boosting & XGBoost outperform regression models on curated data

NLP Scope Extraction

LLMs extract functional entities from SOW/requirements text to automate Function Point preparation

Analogy Vector Search

Embedding models enable semantically rich similarity matching across historical project repositories

Speed & Consistency

AI first-cut estimates generated in seconds — human cost engineers provide calibration and governance

Risks & Governance

Training Data Quality

Models trained on inconsistent data will systematically mislead — GIGO applies absolutely

Explainability Imperative

In defence, healthcare & public sector: black-box estimates are not acceptable for programme approval

Model Drift

As technology stacks evolve, statistical relationships become stale — continuous recalibration is mandatory

Algorithmic Bias

Historical data encodes past inequities — regular bias audits must be built into governance processes

"AI-powered estimation models are not a replacement for the cost engineer's expertise. They are a powerful tool in the expert's hands — and a dangerous one without it."

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04 | REINVENTION OF CLASSICAL METHODS

Parametric Models

COCOMO III · SEER-SEM · SLIM

Powerful theoretical foundations but calibrated in the waterfall era. The future lies in Bayesian calibration — updating parameters using organisational historical data as a prior. Integration with ALM tools (Jira, Azure DevOps) automates size and complexity metric extraction.

Analogy-Based Estimation

Vector Similarity & Ensemble Analogy

Intuitively appealing but historically weakened by imprecise similarity definition. LLM embedding models encode project descriptions as high-dimensional vectors, enabling semantically rich matching. Ensemble analogy — blending top-N similar projects — yields probabilistic estimates with natural confidence intervals.

Reference Class Forecasting

Kahneman & Tversky → HM Treasury Green Book

RCF begins with the outside view: use the outcome distribution of comparable historical projects as the forecast baseline before adjusting for project-specific factors. Required for major UK public sector projects under HM Treasury Green Book guidance. Powerful antidote to optimism bias.

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05 | AGILE, UNCERTAINTY & PROBABILISTIC FRAMING

From Point Estimates to Probability Distributions

The traditional model — a single-point estimate produced at initiation and defended to completion — is fundamentally incompatible with agile delivery.��Probabilistic Cost Framing: Output a distribution — P50, P80, P90 — not a point. Monte Carlo simulation using historical data provides rigorous, auditable distributions.��Rolling Wave Estimation: Near-term work estimated in fine-grain detail using team velocity. Horizon work estimated at coarser fidelity commensurate with available knowledge.��Agile EVM: EVM metrics calculated from sprint velocity data. Financial governance visibility without imposing waterfall constraints.

"False precision is the enemy of good decisions. A probabilistic estimate that is honest about uncertainty is worth more than a point estimate that creates an illusion of certainty."

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06 & 07 | DIGITAL TWINS · REAL-TIME FORECASTING · SUSTAINABILITY

Digital Twin Programme Control

Live Telemetry

Sprint velocity, defect rates, build metrics, actual cost — all flowing continuously

Dynamic Forecasting

Final cost re-forecast continuously — not at monthly reporting cycles

Anomaly Detection

Statistical control limits flag overrun risk before it becomes irreversible

Three Enablers

Data infrastructure · Modelling capability · Governance accountability

The Green Cost Engineer

Carbon as a Cost Dimension

Carbon intensity (gCO₂e/kWh), SCI metrics, PUE — translating technical measures into financial terms for procurement and finance teams.

Regulatory Cost Risk

EU Taxonomy · SEC climate rules · UK SECR · ISSB standards. Programmes ignoring these face material scope and cost growth as obligations crystallise.

The Green Premium Business Case

Renewable-powered regions, energy-efficient code, managed services — quantify carbon savings, regulatory risk mitigation and long-term TCO advantages.

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08 | BOLD PREDICTIONS FOR 2030

1

AI-generated first estimates will be standard practice on major software programmes — humans provide calibration and governance

2

Function Point counting will be substantially automated through codebase analysis and requirements parsing

3

Carbon cost will be a mandatory line item in all public sector technology programme business cases

4

Real-time digital twin forecasting will replace the periodic EV report as the primary cost control mechanism

5

Quantum computing programmes will require entirely new cost modelling frameworks — a new and lucrative specialisation

6

The 'Estimation Engineer' role will formally separate from 'Project Controls' in organisational structures

7

Predictive analytics will routinely identify high-cost-risk programmes before commitment

8

Cost engineering will be recognised as a C-suite competency — 'Chief Estimation Officer' roles will emerge

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08 | FUTURE SKILLS & CALL TO ACTION

The T-Shaped Cost Engineer 2030

Data Science Fluency

Python, ML model evaluation, statistical interpretation — at practitioner not research level

Cloud & FinOps Literacy

Cloud cost structures, consumption-based pricing, FinOps framework

Domain Expertise

Deep knowledge in target domain: enterprise, embedded, AI/ML, quantum

Agile Method Fluency

Participant capability in agile teams — not observer of them

ESG & Sustainability

Identify, quantify and communicate environmental cost dimensions

Communication Skills

Translate probabilistic estimates for boards, audit committees, programme offices

Call to Action

Practitioners

  • Invest in data science literacy — Python and ML are baseline skills
  • Build your personal project database systematically
  • Engage with agile teams as a participant, not a critic
  • Stay current with ESG and sustainability frameworks

Organisations

  • Invest in a centralised, governed historical cost repository
  • Pilot a digital twin cost model on one active programme
  • Establish AI estimation ethics policy BEFORE deployment at scale

Professional Bodies

  • Accelerate BoK updates: AI, cloud, agile, sustainability
  • Develop joint certification pathways with FinOps and data science bodies

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The Future of Cost Engineering

is Bright —

for those who choose

to shape it.

"The best estimate is not the most precise one. It is the most credible one — built on sound data, rigorous method, honest uncertainty, and the expertise to know the difference."

Sirius Analysis Ltd | Cost Engineering | 2025

Connect on LinkedIn | sirius-analysis.co.uk