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Course contents

  • Different type of printers
  • What is a slicer?
  • Best practices
  • Where to get 3D-Models
  • How to make them yourself

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FDM �Fused Deposition Modeling

  • The print is created by heating up �thermoplastic material and then �“drawing” it layer by layer �onto the print-plate
  • Advantages:
    • Simple and cheap process
    • Widely used
  • Disadvantages:
    • Visible layers and seams

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SLA �Stereolithograhpy printing

  • The print is created by using UV-Light to�harden the resin at the desired area and�then continue with the next layer
  • Advantages:
    • High-fidelity prints
    • No need for infill structure, more durable
  • Disadvantages:
    • More difficult to set up
    • Will kill you(probably)

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Materials

  • Common Diameters: 1.75 mm, 2.85 mm
  • PLA - Polymelkesyre
    • Print Temp: 180°C – 230°C
    • Deformers at temperatures above 60°C
  • PETG - Polyethylene Terephthalate Glycol-modified
    • Print Temp: 200-250 °C
    • Deformers at temperatures over 90°C
    • More flexible than PLA
  • ABS - Akrylnitril-butadien-styren
    • More durable than PETG and PLA but produces,
    • Poisonous fumes while printing.
  • TPU - thermoplastic polyurethan
    • Very flexible material

The suitable profile for each material must be set in the Slicer!

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Slicer and gcode

  • The Slicer converts the model information into a path (gcode) that the printer can follow
    • Generates adhesion support (Brim, Raft, …)
    • Generates support-structure
  • Common Slicer-Software:

Cura-Slicer, PrusaSlicer,�BambuLab-Studio, …

  • Additional Features
    • Mirroring, Resizing
    • Rotating, …

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Best Practice

  • Avoid overhang structure with more than 50°
  • Avoid longer distances to bridge
    • Usually around 2cm is fine
    • Only print straight bridges
  • If possible design for no need of support structure
    • Split the model in multiple parts
    • Try rotating
  • Avoid sharp edges that start mid air

(Design)

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Support yes/no?

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Best Practice

  • The layer height determines the fidelity of your print.
    • For objects containing mostly flat surfaces 0.2 is best.

(Profil)

  • Infill is used to fill the inside of the structure
    • High infill(>40%) takes too much time and is usually not necessary. Instead increase perimiter/shell count
    • Keep in mind directional strength, which direction do you need the print to be strong?
    • gyroid, grid/lines, honeycomb.

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Best Practice

  • Raft, Brim and skirt are different types of adhesion support
    • RAFT: brings the best support but is the hardest to remove. Use this for tall and brittle objects(dont)�
    • BRIM: helps alot with adhesion for tall and low buildplate contact prints�
    • SKIRT: the default. Just there to clean the nozzle.

(Profil)

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Best Practice

Common first layer defect due wrong distance between print-nozzle and print-plate

    • Do Z-Axis calibration
    • Adjust z-offset

(Print)

To prevent Lifting corners:

    • Clean print plate
    • Use Brim or Raft in print settings
    • Use glue stick to increase adhesion

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Where to find models?

  • Free
    • Thingiverse
    • Thangs

  • Payed
    • Shapeways
    • Sketchfab

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Let’s try PrusaSlicer

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Tools to create 3D-Models

  • CAD (computer aided design)
    • Blender
    • Google Sketchup
    • AutoCAD
    • 3DS Max
    • Maya
    • Solidworks
    • Fusion 360

=> Export your model as .stl or .obj file and then � import it into the slicing software.

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Before you print!

  • Check in Slicer:
    • Desired Material is chosen
    • amount of Filament needed
    • Layer-height, Support,
  • Check Printer:

Wait for the first layer to finish, before you leave the printer alone!