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Introduction to CAD with “OnShape”

Day 2

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Lesson Outcome

Focus on fundamental CAD concepts specific to Onshape including:

  • Onshape Documents,
  • Sketching
  • Modeling parts in Part Studios
  • Creating assemblies with Onshape; and
  • Detailing production-ready 2D drawings

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OnShape

  • OnShape is an industrial-strength 3-D solid-model based computer-aided design (CAD) system.
  • In OnShape, you sketch ideas and experiment with different designs to create 3D models.
  • OnShape is used by students, designers, engineers, and other professionals to produce simple and complex parts, assemblies, and drawings.

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The OnShape Model: 3 Design Environments

Parts

Assemblies

Drawings

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OnShape is ASSOCIATIVE

  • Parts, drawings & assemblies all use the same database.

So?

  • Any change made in any of the modes (i.e. Part, Assembly, or Drawing modes) is automatically reflected in the other modes immediately.

What’s it mean that OnShape is associative?

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OnShape is FEATURE-BASED

  • Feature: smallest building block that can be modified individually.
  • Features are building blocks of the parts (shapes and operations).

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OnShape is PARAMETRIC

  • Dimensions in the model drive the geometry of the model.
  • Modifying the dimensions changes the model.
  • Dimensions and relations are stored in the model.

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User Interface

} Menu bar

Resources Pane

Feature Manager Pane

Graphics Area

“Document” subWindow

} Tabs to switch between project files

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  • Go to OnShape.com and register in the “education plan” as a student.

  • No charge to use OnShape as a student.

  • Google search “OnShape Education Plan”

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Introduction to OnShape

  • Watch the following short videos:

  • “1.1.1 - Software Overview and User Interface Tour.mp4”
  • “1.1.2 - Parametric Modeling and Feature-Based Modeling.mp4”
  • “1.1.3 - Design Intent.mp4”

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  • Tutorial 1

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Basics of Sketching

  • Watch the following short videos:

  • “5 Beginner Tutorial 55 - Onshape 3D CAD – Documents

  • “4 Beginner Tutorial 45 - Onshape 3D CAD - Views and Orientation”

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Let's do this!!!!

1) Log in to OnShape account

2) Click “My OnShape”

3) Click “Create”

4) Select “Document” and name it “L-Bracket”

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This is the Main view - NOT the individual sides!

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Notice: There aren't any line, circle, or other drawing creation tools in the toolbar.

Before moving on, we need to create a sketch of the side we are trying to draw.

Then the needed tools will appear.

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Viewing the proper side to sketch

5) Click “Sketch”

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Selecting the proper pane

6. click somewhere on the “front” pane.

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Should look like this

Notice that the 3D image is still there but now we have and active “front” pane that can be sketched.

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Rotate the pane for ease of sketching

  • 7) Select “Front” on the cube on the far upper right corner

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The front view should look like this

Note where the origin is located.

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Notice the new tool panel available

These can only be seen in the sketching a pane mode.

They can be used to create various shapes of any drawing.

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  • Watch the following short videos:

  • “1.1.4 - Sketching Basics.mp4”
  • “1 Beginner Tutorial 15 - Onshape 3D CAD - Creating Sketches and Objects”
  • “1.1.5 - Dimensions and Constraints.mp4”

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Objectives: Basic Sketching Practice

1. Practice sketching using a variety of sketch tools.

2. Practice applying constraints to sketch entities.

3. Learn when to apply a constraint vs a dimension to an entity.

4. Create a fully defined sketch.

5. Create a basic part by extruding the correct sketch face.

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We will be creating this part with proper dimensions

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From OnShape 1.2.1 - Exercise - Basic Sketching.pdf

1. Now use the Line tool and circle tool to create the sketch profile shown on the right.

Be sure that the center (of the drawing?) is not sketched as the midpoint of the vertical line.

(Hint: Note the location of the origin)

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If you mess up

  • just right click and select “delete entity”

  • In a few moments, we will be adding dimensions and constraints.

  • Watch Video “1.1.5 - Dimensions and Constraints.mp4”

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Dimensions

2. Add dimensions to fully define the sketch geometry using the “Dimension Tool”

3. Experiment by selecting line segments, or combinations of lines and points as you place each dimension, and type in the values shown.

(Hint: Be sure to select the top and bottom circles along the vertical line and make them equal. 0.75”)

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Creating Construction Lines

4. Change the vertical and horizontal lines to construction lines using the “Construction Tool”

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Adding connection lines and constraints

Constraints? Are basically limitations or restrictions that tell each line how to behave.

What is a “tangent line”?

Defined: A line that intersects a circle (or curve) at one single point.

Example “Line l is tangent to the circle at point P

Property: A tangent line is perpendicular to the radius of the circle

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Examples of tangents to a circle

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Line that is tangent to a curve.

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NOTE: You will need to click on both the circle and the line to add a tangent constraint. (see next for clarification).

5. Add lines that connect the outsides of the circles as shown in the sketch profile to the right.

6. Fully define the lines by adding “Tangent” constraints between each line and the circle it connects to.

Using the tangent constraint

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Click “Sketch 1”

Click “Show Constraints”

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Adding Tangent Constraints

The “Tangent Tool”

This denotes that the line is tangent to one of the circles.

Which one?

Hint: Hover over the tangent icon to see which one it is refering to.

Break away to my OnShape sketch to see how hovering works

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Double check

  • Make sure you hover over all of the tangent constraint marks and that each line is designated as tangent to the circle.

  • Otherwise your part will be incorrect when ready to extrude.

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Adding more features to the part

7. Create five additional circles and make them equal.

8. Create a Sketch Fillet at the inside corner of the “L” where the two tangent lines intersect

9. Add the remaining dimensions to fully define the sketch.

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Circle

Circle

Circle

Circle

Circle

Fillet

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Ready to Extrude? (create a 3-dimesional part)

  • Watch Video

  • 2.1.1 - Extrude.mp4

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Ready to Extrude? (create a 3-dimesional part)

10. Create a new part by extrudng the correct sketch faces.

(To create an Extrude, click on the “Extrude Icon” in the toolbar, then select the settings shown on the right and click the green check.)

Set the depth of part to .12”

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  • At this point, the part should look something like this.

  • If it doesn't, then figure out what went wrong.

  • On my first try
    • I did not have the lines connected properly in the sketch view.
    • I did not have the line constraints set for tangents properly

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Other feature: Finding the Area of a part

- While in the sketch view, you can click on any part and see the area.

Try finding the area of the whole piece. Solution on next slide.

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  • Solution: Close the extrude screen and click on the part... it should display the area of the face of the part.

  • You can also extrude just a portion of the part to see what it looks like.

  • Just change this area to include only what you want to extrude.

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Other feature: Finding the volume of a part

1. Select the part “Part 1” in the features list.

2. Click on the balance icon that appears in the lower right hand corner of the OnShape interface.

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Share your completed sketch with me

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Recap and review

  • Watch Video closely as this will be your first sketch without step-by-step instructions.

  • “1 Beginner Tutorial 15 - Onshape 3D CAD - Creating Sketches and Objects”

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Compare drawing to our first one.

  • What did you notice that was different from the first drawing that we did?

1. Measurements?

2. New tools introduced?

3. Face used?

4. Where was the origin?

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Try it! depth extrude: 25mm

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Share your completed sketch with me

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Working with angles and other features

  • Watch Video
  • “2 Beginner Tutorial 25 - Onshape 3D CAD - Adding Features”

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Practice:

  • Draw and extrude the following Sketches with correct dimensions.

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#8 “Anvil”

Extrude to 1-7/8” thickness

Set origin where ever you want.

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Things you need to be aware of:

  • Method #2 You can start with a 2 1/2” centerline (as a construction line) and work outward.

  • Method #1 Or, what I did is just use dimension lines to adjust drawing lines (see the next couple of slides for explanation)

  • Meaning: You can create regular lines, turn them into dimension lines, then adjust regular line to get measures correct.

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More things to be aware of:

  • Fractional measures will all need to be converted to decimal to enter into OnShape.

  • Notice the dimension lines round up even though the measures are correct
  • Which means that you may have type in the correct measure... the drawing has the proper measure, but it displays based of size of number.
  • see next slide for what I am refering to.

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Typed

displayed

Notice, I used dimension lines to adjust my drawing lines

Method: Working with dimension lines on the one corner

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Don't forget to extrude!

  • 1 7/8” = 1.875

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Extrude to the front!

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Or extrude to the back!

  • Just click the arrow!!

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Method 2 - using a centerline to measure out

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Share your completed sketch with me

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#2 “Hook”

Extrude to 1” thickness

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#3 “Buckle”

Extrude to 1” thickness

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#14

“Lock Finger”

Extrude to 1-7/8” thickness

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“Bench”

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“Game Piece”

Extrude to .125”

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  • Time to kick it up a notch.

  • Learning to use several features on a single drawing.

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Adding features and other helpful hints

  • Watch the following short videos: (located on flash drive)

  • 2 Beginner Tutorial 25 - Onshape 3D CAD - Adding Features

  • 3 Beginner Tutorial 35 - Onshape 3D CAD - Other Tidbits

  • 9 Ending Line Segments - Quick Tip - Onshape 3D CAD

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Sketching in Context Objectives

  • 1. Create a sketch profile by utilizing geometry from an existing part.

  • 2. Apply a variety of sketch constraints.

  • 3. Learn how to speed up the design process when a part is symmetric.

  • 4. Enable the new part to update when the existing part is modified.

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Activity Link - click on address below

  • 1. Open the Onshape document "Onshape Instructor Kit - 1.2.2 - Sketching In-Context".
  • https://cad.onshape.com/documents/f71fd23d410d48be91e7fea7/w/43622ef4b4fb473a80d95c24/e/fdb4e6e0791f4ee4b1f9d796

Note: make sure you are already logged into OnShape and then select “make a copy”

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  • 1. Choose the tab "Bracket" (lower left hand corner)and create a new sketch using the large top face of the part.

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  • 2. Select the face to use to create new part

  • 3. Right click and select “new sketch”

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  • 4. Select the edges to be used in the new sketch DON'T Click the mid-points.

  • 5. Then click “use” icon to covert the selected geometries

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  • 6. Draw the added features of the extended tabs on the new part.

  • Sketch the profile shown to the right along the top edge. This includes Three-Point-Arcs, Circles, and Construction Lines.

  • Be sure that the vertical construction line connects to the midpoint of the horizontal edge of the original part.

Hint: Be sure to make the large arc, the circle, and the vertical construction line coincide at the same point.

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7. Add the necessary constraints and dimensions as shown. (the dimensions are in mm - millimeters)

Notice type all mm measures in and it converts it to inches

Remember that arcs are marked as radius and circles are diameters.

Hint: Relations suc as Tangent, Perpendicular, and Vertical may be required to fully define sketch.

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8. Create a construction line that connects the midpoints of the two vertical lines on the sides of the profile (this may have already been done)

9. Mirror all the sketch entities of the tab profile about the construction line.

(I did not get a chance to figure out how to do this yet)

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  • Extrude (to .125”) the new part and click “New” to create the part.

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  • A new part should show up in the Parts list.
  • Click the “green check mark” and the part will remain listed in the Parts list.

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Goals: Even more features

  • 1. Practice creating a Revolve feature using an existing sketch.

  • 2. Practice creating an Extrude feature using an existing sketch.

  • 3. Determine how to create an extrusion by sketching on a face.

  • 4. Practice applying fillets to specific edges.

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  • Watch the following short video: (located on flash drive)

  • 2.1.3 - Sweep.mp4
  • 2.1.4 - Fillet and Chamfer.mp4

  • Then complete the following (specific directions in next few slides)
  • Activity file “2.2.1 - Exercise - Basic Features 1.pdf”

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Revolve, Sweep, Fillet, and Chamfer

We will be creating a highly detailed version of this part.

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Directions

Step 1. Open the Onshape document at:

  • https://cad.onshape.com/documents/23b682cd9ace4e189a8f2a33/w/492e38a3f4814438be966de2/e/e2507489cb434282ab2ea535

Step 2 Select “Make a Copy”

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Step 3 Watch the following short video: (located on flash drive)

6 Revolve Feature - Basics - Onshape 3D CAD

2.1.2 - Revolve.mp4

Step 4 Create the Revolve feature shown to the right using the copied sketch.

Directions on next slide.

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  • Select Revolve

  • Select the parts (faces) to be Revolved

  • Click the Axis (line) to Revolve around.

  • Select the green check when finished.

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Step 5 Watch the following short video: (located on flash drive)

2.1.1 - Extrude.mp4

Step 6 Create the Extrude on the left side of the part using the copied sketch. The thickness should be set to 0.25 inches.

(Hint: Be sure to select the correct sketch faces and end types for both features.)

Problem: Extrude the flat left end so that the part remains symetric.

Directions on next slide.

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  • Got back to “sketch 1”
  • Select the Front view

  • Choose the flat surfaces to be extruded. 4 of them
  • Select Extrude

  • Then type in dimension .25” and select “add”

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Check it: Did it work? Nope? BAD! See below

Not symmetric?

Locate the drop down menu that now reads “Blind”

Change the “Blind” to Symmetric

Then click the green check

Note: A feature is that the blind arrow indicates which way it it to get Extruded. If you flip the arrow it extrudes the other direction.

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  • Step 7 Create the sketch shown on the image to the right on the right face of the revolved cylinder

  • Directions on next slide

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  • Seriously? Did you really need directions for this part?

  • BAD

  • Ok then... go to next slide

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Select the right side of the part

Select the Right face of the part

Select “Sketch” (make sure you did not select “Sketch 1”, this should be a new face sketch that gets added the the drawing.)

“Sketch 2” should appear

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  • Construct circles with noted measures

  • Create vertical lines

(may have to constrain them to be tangents and perpendiculars)

  • Create horizontal line

  • Add dimension to the top flat from center

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Should look like this

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Same photo with constraints shown

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Step 8 Create the extrusion (of the end piece you just created) on the right side of the part.

The total thickness of the extrusion is .3”, and extends into the part by .05 inches.

Hint: you will need to use multiple features within the Extrusion drop down to create this.

Directions on next few slides.

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Solution: Here's how

  • Select “Isometric” view

  • Select Extrude

  • Select the regions to be extruded

(there are 3 total)

The extrude should be a total of .3” (this was 1” default... we will change this in the next slide.

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  • From the dropdown Extrude menu, set the depth of the Blind extrusion to .25” (Why?)

  • Because, if the over all length of the extrude is to be .3” and sticks into the piece by .05” then... .3” - .05” = .25”
  • This is the amount of the Blind outward extrusion.

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  • Now select “Second End Position” and set the measure to .05”
  • This is the amount that it will extrude into the existing piece.

  • Click green check

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Creating holes of a certain radius and depth

Goal:

Create the sketches for the two holes on the top faces of the part using a diameter of .12” for each hole

Extrude the hole on the left to a depth of .7”

Extrude the hole on the right to a depth of .41”

Note: Remember these measures.

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Step 9 Create a holes on the right and left side of the part that extrudes up to the face shown in the image.

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Creating hole on the right

Create a new sketch by clicking the top of the right face and select “Sketch”; a new sketch should appear as “Sketch 3”

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Creating and Centering the circle

  • Extrude the hole on the right to diameter .12” and to a depth of .41”

  • Click “Top” view

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  • Select “Circle”

  • Locate the center of the left line (horizontal dashed line) then scroll over to the right until the vertical dashed line comes into view.

Ignore this menu, it was done by right clicking and the only way I could get a screen shot.

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  • set diameter to .12”

  • Click the green check

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Extruding the circle (removing material)

  • Select “Extrude”

  • Select “Remove” in the Extrude drop down box.

  • Select the inside of the circle on the right to be extruded (removing material this time). Don't click the exact center of the circle.

  • Set depth to .41”

  • Click green check mark

  • Select Isometric view to see if it worked.

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Did it work?

  • It should look like this

  • Repeat the process for the left hole.

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Creating the left hole

  • Extrude the hole on the left to diameter .12” and to a depth of .7”

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Fillet Video

  • 2.1.4 - Fillet and Chamfer.mp4

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Adding fillets

Sep 10 - Add fillets to the edges of the cylinder using .05 radius

Step 11 - Add fillets to all external edges on the left side of the part (excluding the hole) using .05 radius

Step 11 - Add fillets to all external edges on the right side of the part (excluding the hole) using .05 radius

Note: you can do them all within one fillet drop down, but you will need to rotate several views of your part as you do them

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Putting it all together: Complete book diagrams

  • Use Step by step instructions (from OnShape book) to learn to edit and draw using multiple sides.

  • NEED TO ADD What assignment is to be done here
  • THIS WAS NOT DONE during the school year 2019-2020

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Videos

  • 2.1.5 - Shell and Draft.mp4
  • 2.1.6 - Direct Editing.mp4

  • 2.2.2 - Exercise - Basic Features 2.pdf

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Next Activity - Basic Features 2

  • Goals

  • 1. Practice creating a sweep feature using an existing sketch.

  • 2. Learn where to place the rollback bar in the features list in order to create a shell feature.

  • 3. Practice shelling a part.

  • 4. Practice using the “Delete Face” and “Replace Face” tools given existing surfaces.

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Directions

Step 1. Open the Onshape document at:

  • https://cad.onshape.com/documents/d67806002a25426ab5011164/w/4f10c5bf4f02457bb6d36c27/e/bcc070401f8e4da59c015e1f
  • Link is posted on Progress Book

Step 2 Select “Make a Copy”

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Step 3: Determine which two sketches in the features list can be used to create the sweep feature for the handle.

Show these two sketches in the model.

To determine which two sketches are to be used, play around with the sketches and (right click and hold somewhere on the open space of the drawing) move the vase around several different views and it becomes apparent that sketch 5 and 6 are the ones that form the profile of the handle.

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Look at the front-right, front, and front-left view of Sketch 5

You can see and egg shaped profile that will become the shape of the handle after sweep

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Now look at the Right view of Sketch 6

  • This gives the handle its curvature.

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  • Step 4: Create a sweep feature using the two sketches.( #5 and #6)

  • Make sure that you are NOT clicked on any sketches and the “Sweep” feature will show up

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  • Click the “Sweep” feature to bring up menu.

  • Click “Add”

  • Click “Faces and sketch regions to sweep”

  • As this is highlighted, select “Sketch 5” from the features list. It should appear like this.

Sweep path will appear here.

Go to next slide.

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  • Click on “Sweep path”

  • While this is highlighted, select “Sketch 6”.

  • Should appear like this

  • Select “Merge with all”
  • Click the green check

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  • Handle should appear on main drawing.

  • Move the sketch around to look at different views.

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Step 5 - Creating the inside of the pitcher

  • At this point the object should look like this.

However, we need to create a vessel that would hold a liquid.

We can do this by using what is known as the “rollback bar” function. This feature allows us to place a function in the features list between exisiting features.

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- Determine where to place the rollback bar in the features list to create the “shell” feaure as it appears in the image to the right.

Create a shell that has a thickness of .25”

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How to:

  • Click the isometric view.

We need to be able to remove the material or “create a shell” after “Extrude3” in the features list.

To insert a new feature just after Extrude3, right click on Extrude3, scroll down and click “Roll to Here”

Note: I tried doing this after “Revolve 1” but it did not work. I kept moving ahead in the feature list to determine that it should be after “Extrude 3”

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  • Then click “Shell” icon

Shell 1 will appear as well as new drop menu, ready to select thickness and face to “Shell”

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  • Click “Faces to remove”

  • Select the portion to be removed

  • Then change the thickness to .25”

Click the “Shell” icon.

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  • It should look like this.

Then click the green check

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  • Right click on Shell 1, then click “Roll to end”

  • This should activate the remaining features after the Shell was created.

The vase should look like this with the handle sticking inside.

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  • Right click and hold, then move the view of the pitcher to reveal that both the top part and bottom part of the handle are sticking into the vase.

  • We will solve this problem in the next few steps.

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  • We will be using the “Delete Face” tool located on the toolbar at the top.

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select all parts of inner extrusions

  • Click the “Delete Face” tool.
  • Select the handle parts that need removed. There are 4 surfaces that need selected.

  • You may need to enlarge the drawing to be able to access that smaller parts that need highlighted.

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  • Click the “Delete Face” icon on the toolbar. The four parts selected should be loaded into the function and you will see “Face of Sweep 1” four times in the list.

  • Select “Cap” from the drop down
  • Heal works too, but I have no idea what the difference is.
  • Click the green check

“Cap” smooths out the gaps on the inside of the pitcher when deleting faces.

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  • Your drawing should look like this.

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Adding a profile to the TOP of the pitcher

Create a wavy extruded surface in the features list that cuts through the top of the water pitcher.

We will use the “Replace Face” function tool to replace the upper rim of the pitcher with the wavy extruded surface.

Set the offset distance to “Zero”

Then hid the wavy extruded surface.

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  • Right click on the work surface.

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  • If you click on “Extrude 4”, you will see a premade profile to be used to create the top of the pitcher.

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  • For 2019-2020 school year distance learning.
  • STOP HERE

  • From here on, you are to produce your own creation and share it with me.

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Goals:

1. Create a new part within the context of a part studio.

2. Learn to assess which faces and/or planes to use for sketching.

3. Practice creating extrudes, fillets, and chamfers from sketches and features made by your.

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  • When you open the file you will see this the “Gripper Part”

Right click and rotate the part so you can see the face under the tip of the top bearing on the left.

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https://cad.onshape.com/documents/2e7ea22bcffc498c8d4f1b79/w/32854cb9f9e0466abbe4eaee/e/8ec249ad3b1245758ba0eaa0

Create the sketch shown in the image on the right.

(Hint: In order for the geometry to fit the bearing, some sketch entities must be created by projecting existing geometry onto the sketch plane.

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  • Watch the following short videos: (located on flash drive)
  • 7 Sweep Feature - Basics - Onshape 3D CAD
  • 2.1.3 - Sweep.mp4
  • 2.1.5 - Shell and Draft.mp4
  • Activity file “2.2.2 - Exercise - Basic Features 2.pdf”

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  • 2.1.6 - Direct Editing.mp4

  • 8 Loft Feature - Mini Course - Onshape 3D CAD

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Advanced sketching techniques

  • Objectives:

1. Create a sketch profile by utilizing geometry from existing part.

2. Apply a variety of sketch constraints.

3. Learn how to speed up the design process when a part is symetric.

4. Enable the new part to update when the existing part is modified.

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Activity overview

We will be taking this existing part and adding tabs to it... so that is looks like.... psst next slide

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This!!

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Basically -

+

=

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1. Start with the following file - open the web link

  • Onshape Instructor Kit - 1.2.2 - Sketching In-Context - Copy

  • Link posted on Progress Book

  • https://cad.onshape.com/documents/bd4fa8606711c17913f745b0/w/c8f5de20a0368eb06547e7dd/e/b14d993322a515a4f23ee252

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Sketching in Context

  • 2. Choose the tab “Bracket” and create a new sketch using the large top face of part.

  • Should look like this.

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  • 3. Select the appropriate edges as shown in the image to the right and use them in the new sketch
  • Highlighted gold here.

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So what are we creating?

  • When adding the tabs to the exsisting selected part edges; we will be creating a plate that mimics the part, but is different because is has tabs.
  • See next slide of pic

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Rough sketch of shape - NO measurements yet

  • 4. Sketch the profile on the right along the top edge of the part.
  • This includes Three-Point Arcs, Circles, Lines, and Construction lines.
  • Be sure that the vertical construction line connects to the midpoint of the horizontal edge

Hint: Be sure to make a large arc, the circle, and the vertical construction line coincident at the same point

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Add measures and constraints

5. Add the necessay constraints and dimensions as shown in the image.

Hint: Use tangent, Perpendicular, and vertical may be required.

Larger view on next slide

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  • 6. Create a construction line that connects the midpoints of the two vertical lines on the sides of the profile.

  • 7. Mirror all the sketch entities of the tab profile about the construction line.

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