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Beyond Live Fire:

Transforming Aviation Firefighting

Training with VR

Training for a better tomorrow

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It’s just after midnight.�A narrow-body aircraft is on stand. Refuelling is underway.

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Someone notices a flicker, then suddenly, a flame at the engine nacelle.

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Within seconds, it escalates. Fuel, heat, confusion.

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The call goes out—and your crew is responding.

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The Training Challenge

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Expensive

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  • High cost of fuel, foam and equipment
  • Significant resource requirements

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Infrequent

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  • Complex planning and coordination
  • Limited opportunities each year

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Limited Scenarios

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  • Fixed Training rigs
  • Predictable fire behaviour
  • Limited aircraft types and incident variations

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Environmental Impact

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  • Use of AFFF foam
  • PFAS contamination risks
  • Long-term impact on soil and water

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Skill Decay

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  • Extended gaps between training
  • Reduced confidence and retention

High Risk. Low Frequency. No room for error.

Aviation firefighting demands peak performance in rare but catastrophic events.

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Live fire training is critical to understand the danger of fire. However, once initial training concludes ongoing skills maintenance is challenging due to several factors

Key Challenges

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LIVE FIRE: Real Heat, Limited Reality

REALISM

  • Real Heat
  • Real Pressure

CONSTRAINTS

  • Controlled ignition points
  • Known scenarios
  • Limited variability

INSIGHTS

Crews can learn the training environment, not the unpredictability of real incidents

REALISTIC CONDITIONS DON’T GUARANTEE REALISTIC OUTCOMES

Live fire training builds critical skills – but it can’t replicate real world unpredictability

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HIDDEN COST OF TRAINING

Beyond the drill: Longterm impacts that extend far past the training ground

ENVIRONMENTAL IMPACT

  • PFAS contamination from legacy foam use
  • Long-term soil and groundwater impact
  • Ongoing monitoring and remediation

FINANCIAL BURDEN

  • Multimillion dollar cleanup programs
  • Investment in containment and disposal
  • Costs extending decades beyond training

REPUTATION & REGULATORY RISK

  • Increased regulatory scrutiny
  • Greater planning complexity
  • Community and environmental pressure
  • Alignment with sustainability targets

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NEW CHALLENGE�AFFF to F3

Foam manufacturers are synthesizing different forms of F3 foams that have unique physical properties that vary when being applied including;

F3 foams can be 2 to 3 times more expensive than AFFF resulting in significant increases in physical application training

F3 foams may still pose a hazard to the environment and have been recorded to be acutely toxic to aquatic organisms in contaminated soil and as the are new compound there is uncertainty on the long-term degradation impact

REIGNITION DUE TO BURN BACK RATE

TIME TO EXTINGUISH

LACK OF VAPOUR SUPPRESSING FILM resulting in

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The Constraint Triangle

Traditional fire training is limited by three competing constraints.

Frequency

Cost

Realism

You can only optimise two.

The third is always compromised.

High cost of fuel, foam and equipment and resources

Infrequent opportunities each year due to planning, availability and compliance.

Limited scenarios and environmental factors reduce realism and variety

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ENTER IMMERSIVE VR TRAINING

Forget the limits of traditional training.

Train more. Prepare better. Perform better.

Train Anytime

  • No dependency on live fire setups
  • Increase training frequency

Train Any Scenario

  • Aircraft fires, fuel spills, cabin incidents
  • Variable aircraft types

Train Safely

  • No physical risk
  • No environmental impact

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WHY VR WORKS

Immersive simulations train the brain in ways that traditional approaches can’t.

REALISM

  • Genuine repeatable scenarios

SAFETY

  • Hazard-free, controlled environment

REALISM

  • Hands-on, high-impact experiences

COST

  • Lower, scalable investment

IMMERSIVE EMOTIONAL IMPACTFUL

VR deeply embeds skills by connecting actions to emotions

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FLAIM SOLUTION

Mixed reality immersive learning

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We have built an integrated mixed reality training solution that first and initial responders to LEARN, PRACTICE and PERFORM in a scalable range of safe simulated learning scenarios

LEARN

  • Develop muscle memory for critical tasks
  • Reinforce correct techniques and procedures
  • Build confidence using real equipment in a safe environment

PRACTICE

  • Train in realistic, dynamic scenarios
  • Strengthen decision-making under stress
  • Test and refine protocols in real time

PERFORM

  • Capture objective performance data
  • Identify gaps and areas for improvement
  • Track progress to ensure operational readiness

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IMMERSIVE LEARNING

Our approach is to ensure that every learning event is a FEELS REAL experience

1 Build muscle memory

Integrating industry-standard equipment with realistic simulation enhances cognitive retention and transfer to real-world emergency response.

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2 Improve decision making

High-fidelity scenarios enable real-time instructor intervention, supporting procedural alignment and structured in-action risk assessment.

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3 Track and record health and wellbeing

We capture key physiological data, like air use, temperature, and heart rate, so risks can be identified early, not after the fact.

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VR TRAINING SYSTEM

PC mounted in Hose Reel with direct power to minimize training down time

PC wireless access point to Wi-Fi to enable real-time data capture and recording

Radio communications and Torch

SCBA to measure breathing and rate of air consumption

Controller operates in virtual scenario as a life like thermal imaging camera

Wireless enterprise head mounted display system

Professional fire-fighting branch (nozzle) provides weight, resistance and force feedback in scenarios.

Heat monitor to measure stress under pressure

Real equipment in VR drives realistic behaviour, building skills that carry over to real incidents

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enable realistic, measurable environments for high-fidelity training and performance analysis.

DIGITAL TWINS OF REAL ENVIRONMENTS

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RECORD DECISION MAKING

criteria including posture, location, communications and interaction with virtual environment

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RECORD INTERACTIONS

with equipment, suppressant choice, branch technique, use of TIC and torch and radio comms

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CAPTURE DATA FOR ANALYSIS

From training activity to measurable performance insight

  • Record detailed performance data from individuals and teams in real time

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  • Transform raw training data into clear dashboards and actionable analysis

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  • Track performance over time

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  • Monitor progress, identify skill gaps, and benchmark across crews and locations

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  • Maintain audit-ready records and demonstrate training outcomes

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BACK TO REALITY

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When crews arrive on scene, it shouldn’t feel unfamiliar.

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It should feel like something they’ve done, again and again.

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Because when it’s real… it should never feel like the first time.

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Fergus Porter

Chief Product and Technology Officer

fergus.porter@flaimsystems.com

Thank You

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