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Teresa Tang and Malek Necibi

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PROBLEM STATEMENT

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Many Americans with disabilities are physically incapable of opening doors in their home, which is inconvenient and decreases their independence.

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VALIDATION

Proving that opening doors is a problem for the disabled

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HEALTH & SAFETY VALIDATION

People with disabilities may be physically incapable of opening doors in their home.

Quote

“About 19.9 million people had difficulty lifting and grasping [objects such as doorknobs]” (US Census).

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US Census Bureau Public Information Office. “Nearly 1 in 5 People Have a Disability in the U.S., Census Bureau Reports - Miscellaneous - Newsroom - U.S. Census Bureau.” U.S. Trade with Haiti, 19 May 2016, www.census.gov/newsroom/releases/archives/miscellaneous/cb12-134.html.

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ECONOMIC VALIDATION

Many people with disabilities need a helper [1]. Paying for such a helper, on top of bills, is expensive [2].

[1]

Of the 9.4 million adults who struggled with daily activities...5 million needed the assistance of others to perform such an activity” (US Census).

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[2]

Paraprofessionals: $34,799 annually

Caregivers: $26,269 annually

(“Salary”)

“Salary: Paraprofessional.” Glassdoor, www.glassdoor.com/Salaries/paraprofessional-salary-SRCH_KO0,16.htm.

US Census Bureau Public Information Office. “Nearly 1 in 5 People Have a Disability in the U.S., Census Bureau Reports - Miscellaneous - Newsroom - U.S. Census Bureau.” U.S. Trade with Haiti, 19 May 2016, www.census.gov /newsroom/releases/archives/miscellaneous/cb12-134.html.

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TECHNICAL PROBLEMS VALIDATION

Quote

"When it comes to opening doors or windows [arthritis victims lack the necessary strength, making it] harder to live independently... (“Arthritis”).

People with disabilities such as arthritis complain about a lack of independence because they need help with basic tasks.

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JUSTIFICATION

Proving that a cheaper, easy-install door opener is necessary

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ECONOMIC JUSTIFICATION

Quote

Prices of existing automatic door openers...

    • Open-Sesame: $2,200

(Williams)

    • FAAC Gate Systems: $873-$1,111 (FAAC)

On average, disability remodeling costs $9,000 (“Cost”). Paying for additional automatic door openers on every door would cost thousands of more dollars.

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“Cost to Remodel to Adapt for a Disability - Estimates and Prices at Fixr.” Fixr.com, Fixr Blog, 31 Aug. 2017, www.fixr.com/costs/disability-remodeling.

“FAAC Electric Door Openers.” FAACGateSystems.com, www.faacgatesystems.com/electric-door-openers.html?___SID=U&ajaxcatalog=true&dir=asc&limit=10&order=position.

Williams, Steven. “Open Sesame Residential Door system.” Message to Teresa Tang. September 9, 2018. Email.

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TECHNICAL PROBLEMS JUSTIFICATION

Quote

[A Harvard report] “finds that more than 7 million renter households have a member with a disability" (White).

Many people with disabilities live in renter homes and cannot permanently modify their doors.

9

White, Gillian B. “Nowhere to Go: The Housing Crisis Facing Americans With Disabilities.” The Atlantic, Atlantic Media Company, 16 Dec. 2015, www.the atlantic.com/business/archive/2015/12/renting-with-a-disability/420555/.

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EXPERT OPINION

“If automatic doors could be made efficiently and in a cost-effective manner…it would make [the lives of people with disabilities] easier…it would add to the resale value of the home because it is nice to push a button and have a door open when coming home from the grocery store...”

— Travis Martin, motorcycle accident survivor

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Martin, Travis. “Opening Doors for the Paralyzed.” Message to Teresa Tang. September 11, 2018. Email.

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Existing Products

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$

Prime-Line KC10HD Safety Spring Door Closer

  • $9.98
  • Too weak for heavy doors
  • Only closes

(“Prime-Line”)

Automatic Door Closer With Hydraulic Hinge

  • $32.75
  • Unclear instructions
  • Only closes

(“BEST SELLER”)

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“BEST SELLER Automatic Door Closer With Hydraulic Hinge - Slowly Closes and Shuts Door - Great Self Closing Door For Residential/Commercial Use -.” Amazon, Amazon, www.amazon.com/SELLER -Automatic-Closer-Hydraulic-Hinge/dp/B00YB4Y3JK/

“Prime-Line KC10HD Safety Spring Door Closer - Easy to Install to... › Customer Reviews.” Amazon, Amazon, www.amazon.com/product-reviews/B003DQGEMQ/

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Private Door Assistant

$$

Private-Door Solo

  • $249.99
  • Will not open if door is already closed
  • Will only close to ajar position

(“Selecting”)

  • $399.99
  • Expensive

(“Selecting”)

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“Selecting a Private Door.” Private-Door, www.privatedoor.net/new-page-91.

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Open Sesame Doors

$$$

FAAC Door Openers

  • $873-$1,111
  • Too expensive

(“FAAC”)

  • $2,200
  • Too expensive

(“Williams”)

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“FAAC Electric Door Openers.” FAACGateSystems.com, www.faacgatesystems.com/electric-door-openers.html

Williams, Steven. “Open Sesame Residential Door system.” Message to Teresa Tang. September 9, 2018. Email.

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Existing Patents

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DOOR UNLOCKING PATENTS

  1. Pushes in a latch bolt to lock a door (“Gotanda”)

  • Wireless residential door unlocking system (“Gorman”)

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Gorman, and Kim Ramsey. “Wireless Residential Door Unlatch System - GORMAN; KIM RAMSEY.” FPO IP Research & Communities, 17 Mar. 1998,

www.freepatentsonline.com/5729198.html.

Gotanda, and Motohiro. “Door Unlocking Device - GOTANDA; MOTOHIRO.” FPO IP Research & Communities, 14 July 1987, www.freepatentsonline.com/4679834.html.

*Could not find patents that directly relate to automatic door opening/closing

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Solution Brainstorming

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DESIGN SPECIFICATIONS

  • Able to open and close a door that meets ADA Standard Door Accessibility Specifications
    • Height: 80 inches minimum (6 feet, 8 inches)
    • Thickness: 1 ¾ inches
    • Width: 32-48 inches

  • Product installment won’t permanently disfigure door, door frame, or surrounding walls
  • Opens automatically

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CONSTRAINTS

  • Product prototype will cost $200 at the maximum
  • Product prototype built within 277 hours
  • Consistency in types of materials

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Solution Types

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*All solutions replace the original door with a new door that doesn’t require screws

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DECISION MATRIX

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Scoring Key: 1 = worse… 5 = best

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TOP 3 SOLUTIONS

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  • Roll-Up Door
  • Folding Door
  • Track Door

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Gallery Walk Results

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GALLERY WALK RESULTS

  • Track Door-
    • Less space
    • Cheapest
    • Normal-looking
  • Folding Door-
    • Jams
    • Takes up space
  • Roll-Up Door-
    • Hard to operate in power outage

Preferred Solutions

Track Door - 53

Folding Door - 19

Roll-Up Door - 36

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PUBLIC REASONING

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GALLERY WALK CONCLUSION

Quote

PH

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Final Decision: Track Door

Hollow-Core (decreases weight)

Vertical “Supporting” Rod (tension rod)

Horizontal “Stabilizing” Clamp/Rod

Pneumatic piston to open

All enclosed in aesthetic box

Replaces the original door

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SUBSYSTEMS

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Vertical Support System

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TENSION ROD TESTING

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The tension rod is unstable and quickly shortens due to gravity

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TENSION ROD TESTING CONCLUSION

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  • The tension rod is too unstable and the middle section wobbles

  • Screwing the tension rod to the doorframe may stabilize it

  • The point of replacing the original door was to not use screws, but if we need to screw the tension rod, then we might as well design a door opener that screws directly into the original door

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Test Door

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BUILDING A TEST DOOR (CAD)

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Sides and Front

Structure (2 x 4’s)

Structure + Plywood

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BUILDING A TEST DOOR

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CAD Model

Structure (2 x 4’s)

Hung Door

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Door Opener System

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DESIGN INSPIRATION

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COMPARING DOOR OPENER TYPES

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Linear Actuator

Pneumatics

Motors

Pros

Cons

Pros

Cons

Pros

Cons

  • No compressor
  • One plane of movement
  • Very expensive
  • May not be moveable by hand
  • One plane of movement
  • Requires compressor
  • Opens door very quickly
  • Most commercial openers use these
  • Constant hum

Pros

Pros

Pros

Cons

Cons

Cons

We chose this

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Version #1

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RACK AND PINION ARM

Components

  • Rack and Pinion
  • 3D-Printed C-Channel
  • T-Slot metal
  • 3D-Printed Door attachment

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VERSION #1 CAD MODEL (unfinished)

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Version #2

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ENCASED MOTOR ARM

Components

  • Rack gear mounted on the underside of the C-channel
  • 3D-printed C-channel
  • T-slot metal
  • 3D-printed door attachment
  • Motor is mounted on top of the T-slot and under the C-channel

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Version #3

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Linear Actuator Arm

Components

  • Linear actuator
  • Linear actuator bracket
  • Wood block
  • 3D-printed door attachment (pink)

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Linear Actuator Arm Cont.

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Mini Test Door

Purpose:

To test our linear actuator mechanism without having to stand on a chair

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Mounted Linear Actuator

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Calculations

OnShape Drawing

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[

?

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Electronics

Circuit to convert 5V Signal to 12V required by Linear Actuator

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  • Circuit Schematic
  • Testing on TinkerCAD

2 - 5V Inputs

2 - 12V Outputs

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Programming

Wait for front/back PIRs to sense motion

Motion detected at PIR

Once motion is detected, start timer

Open door until limit switch is hit

Wait for PIR inside the door to sense motion

  • Sensors
    • PIR motion sensors (too sensitive for showcasing)
    • Limit switches (no time to implement and showcase)

If no motion detected within 10 seconds of PIR activation, close door

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[

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Program Testing

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1 - PIR7ACTIVATEDDoor opening

2 - Waiting for person to pass through (repeated multiple times)

3 - Person has passed through!

4a - Time expired?

4b - Start time is: 31791 (milliseconds)

5a - Time has expired

5b - 41791 (milliseconds)

6 - Person gone

7 - Door closing

8 - Door closed

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VIDEO

FINAL

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COMPARISON OF GANTT CHARTS

PROJECTED

REAL

*REAL GANTT CHART JUMPS AROUND MORE

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Any questi ns?

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EXTRA JUSTIFICATION (Technical Problems)

Quote

"No automatic door button, no option for me to open them on my own and not risk injuring my recovering knee."

(Schreiber).

Even public urgent care places may lack automatic door options. If there is a public lack of door openers, then residential homes are even more likely to lack necessary disability accommodations.

53

Schreiber, Molly. “When Doors Are Closed to Me as a Person With a Physical Disability.”The Mighty, 15 Aug. 2016, themighty.com/2016/08/dealing-with-inaccessible-doors-as-a-person-with-a-disability/.

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EXTRA JUSTIFICATION (Technical Problems)

Quote

"After about two weeks oil came out of the unit on the door and floor. The door would then slam very hard possibly hurting someone(“BEST SELLER”).

—User Hyperion

Even though cheap door products (ex. Hydraulic door closer) exist, they are unreliable.

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“BEST SELLER Automatic Door Closer With Hydraulic Hinge - Slowly Closes and Shuts Door - Great Self Closing Door For Residential/ Commercial Use -.” Amazon, Amazon, www.amazon.com/SELLER -Automatic-Closer-Hydraulic-Hinge/dp/B00YB4Y3JK/

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WORKS CITED

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“Arthritis.” Healthtalk.org Youthhealthtalk.org, www.healthtalk.org/young-peoples-experiences/arthritis/getting-around-home-adaptations-and-daily-living.

“BEST SELLER Automatic Door Closer With Hydraulic Hinge - Slowly Closes and Shuts Door - Great Self Closing Door For Residential/Commercial Use -.” Amazon, Amazon, www.amazon.com/SELLER-Automatic-Closer-Hydraulic-Hinge/dp/B00YB4Y3JK/ref=asc_df_B00YB4Y3JK/?tag=hyprod-20&linkCode=df0&hvadid=193166724913&hvpos=1o5&hvnetw=g&hvrand=15091821087687101389&hvpone=&hvptwo=&hvqmt=&hvdev=c&hvdvcmdl=&hvlocint=&hvlocphy=9060034&hvtargid=pla-370354310877&psc=1.

“Cost to Remodel to Adapt for a Disability - Estimates and Prices at Fixr.” Fixr.com, Fixr Blog, 31 Aug. 2017, www.fixr.com/costs/disability-remodeling.

“FAAC Electric Door Openers.” FAACGateSystems.com, www.faacgatesystems.com/electric-door-openers.html?___SID=U&ajaxcatalog=true&dir=asc&limit=10&order=position.

Gorman, and Kim Ramsey. “Wireless Residential Door Unlatch System - GORMAN; KIM RAMSEY.” FPO IP Research & Communities, 17 Mar. 1998,

www.freepatentsonline.com/5729198.html.

Gotanda, and Motohiro. “Door Unlocking Device - GOTANDA; MOTOHIRO.” FPO IP Research & Communities, 14 July 1987,

www.freepatentsonline.com/4679834.html.

Martin, Travis. “Opening Doors for the Paralyzed.” Message to Teresa Tang. September 11, 2018. Email.

“Prime-Line KC10HD Safety Spring Door Closer - Easy to Install to... › Customer Reviews.” Amazon, Amazon, www.amazon.com/Prime-Line-KC10HD-Safety-Spring-Closer/product-reviews/B003DQGEMQ/ref=cm_cr_getr_d_paging_btm_2?ie=UTF8&reviewerType=all_reviews&filterByStar=one_star&pageNumber=2.

“Selecting a Private Door.” Private-Door, www.privatedoor.net/new-page-91.

“Salary: Paraprofessional.” Glassdoor, www.glassdoor.com/Salaries/paraprofessional-salary-SRCH_KO0,16.htm.

Schreiber, Molly. “When Doors Are Closed to Me as a Person With a Physical Disability.”The Mighty, 15 Aug. 2016, themighty.com/2016/08/dealing-with-inaccessible-doors-as-a-person-with-a-disability/.

US Census Bureau Public Information Office. “Nearly 1 in 5 People Have a Disability in the U.S., Census Bureau Reports - Miscellaneous - Newsroom - U.S. Census Bureau.” U.S. Trade with Haiti, 19 May 2016, www.census.gov/newsroom/releases/archives/miscellaneous/cb12-134.html.

White, Gillian B. “Nowhere to Go: The Housing Crisis Facing Americans With Disabilities.” The Atlantic, Atlantic Media Company, 16 Dec. 2015, www.theatlantic.com/business/archive/2015/12/renting-with-a-disability/420555/.

Williams, Steven. “Open Sesame Residential Door system.” Message to Teresa Tang. September 9, 2018. Email.

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THE END

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PROTOTYPE COST: $149.98

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PROTOTYPE COST

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THEORETICAL TOTAL COST: $13,692.04

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THEORETICAL COSTS