Structural Audit
S.V. road, Borivali (West), Mumbai- 400092.
Mobile no: 9820727675
Prime Management & Consultancy
Save Structure,
Save Life..!!
RAJESH T. MHATRE
[M.Tech (Civil), M.B.A]
Deputy Engineer [K.D.M.C] V.R.S
[Chartered Engineer / Architect / Structural Engineer / Structural Auditor / Valuer}
STRUCTURAL AUDITOR &VALUER
According to government regulations:
All commercial and residential societies are expected to undergo assessment and obtain a structural stability certificate from a chartered civil engineer, every 5 years. We are the competent authority to provide such certification. Assessing the strength and weakness of the structure, conducting NDT, preparing repair/ rehabitation scheme monitoring repair work and issuing structural stability certificate.
Need for Structural Audit
COMPANY �PROFILE
STRENGTH OF STAFF
.
Civil Engineers | 9 ( B.E. Civil) |
Supervisor | 3 ( Diploma) |
Draftman | 2 ( Autocad) |
Admin | 2 ( Office Work) |
|
|
DOMAIN �CAPACITIES
FROM 2012 TO UPTO DATED | |
TOTAL NO. OF STRUCTURE AUDIT WORK | |
B.M.C | 154 |
M.B.M.C | 238 |
V.V.M.C | 377 |
T.M.C | 103 |
K.D.M.C | 371 |
U.M.C | 80 |
B.N.M.C | 02 |
N.M.M.C | 04 |
MADHA | 15 |
P.M.C | 03 |
LIST OF UNDERTAKEN PROJECT
Sr. No. | Name Of Project | Location |
1. | Taj Blue Diamond. | Vasani Nagar, Koregaon Park Road Pune. |
2. | Taj Lands End. | Bandstand , Bandra West, Mumbai. |
3. | Thermolab Healthcare Pvt.Ltd. | Plot No. B-4, Parshuram,Ratnagiri. |
4. | Hotel Samraj. | Chakala Road, Andheri East, Mumbai. |
5. | Voltas Covid Hospital. | Voltas Company,Majiwada, Thane. |
PREFACE
WE SINCERELY THANK YOU FOR GIVING US AN OPPORTUNITY TO WORK WITH YOUR SOCIETY & FOR THE FAITH IN OUR UTILITY AND TECHNICAL COMPETENCY.
THE ENTIRE BUILDING WAS VISUALLY SURVEYED EXTERNALLY AND INTERNALLY, THE SURVEY WAS CARRIED OUT FLAT-WISE, SHOP-WISE AND FOR COMMON AREAS LIKE TERRACES, STAIRCASE BLOCKS, OVERHEAD TANKS, LIFT MACHINE ROOM, DUCTS TO ASSESS THE CONDITION OF THE STRUCTURE. THE FRAMING SYSTEM OF THE BUILDING CONSISTS OF COLUMNS, BEAMS AND SLABS WITH APPROPRIATE BRACING’S AND CROSS SECTIONAL PROVISIONS. IT IS IMPORTANT FOR BASIC STABILITY THAT THE STRUCTURE HAS ADEQUATE STIFFNESS AND RIGIDITY, TO ENSURE LONG TERM PERFORMANCE. THE DAMAGES AND THE DETERIORATION OF THE STRUCTURE CAN BE ATTRIBUTED TO THE FOLLOWING FOUR MAIN CAUSES:-
PREFACE
THIS SURVEY IS AIMED TO IDENTIFY:
IMPORTANT PHOTOGRAPHS OF THE BUILDINGS HAVE BEEN ENCLOSED WHICH GIVES AN EASY WAY TO ADOPT, TO IMPROVE OUR COMMUNICATION SKILLS AND WITH A VIEW TO UNDERSTAND THIS SUBJECT OF SERVICE ABILITY WITH RELATIVE EASE
WE SINCERELY THANK & ACKNOWLEDGE ALL THE CONCERNED PERSONS OF THIS BUILDING.
EVERY CONSCIOUS EFFORT IS BEEN MADE TO COVER ALL THE NEEDED ASPECTS OF THE WORK THAT NEEDS TO BE ATTENDED TO.
SUMMARY ON STRUCTURAL AUDIT REPORT�Chapter I �(Part A)�Structural Repair –Today’s Need
Repairs can be defined as re-instating the structure back in to its existing status by strengthening it to perform for which it is designed for Repairs can be further differentiated in to Structural Repair and General Building repair.
Structural repairs are the systems used to strengthen the building to increase its performance life and may be re-instating it into stable condition due to de-stressed happened by various reasons; e.g. Bad Constructions practices, Physical/Mechanical abuses, earthquakes etc.
General Repairs are those adopted to repair small areas e.g. re-surfacing, re-jacketing the RCC members (Nonstructural) mainly related to waterproofing needs and can be considered as cosmetic methods to bring the structure back in to good conditions.
Reinforced Cement Concrete (RCC) is a popular material for building construction in India because it is cheaper than structural steel. The popularity is increasing day by day because of various research and developments with the concrete (e.g. higher grades of concrete with the use of plasticizers, super plasticizers etc.)If the construction quality is best, the life span expectancy of the RCC structure is to the tune of 60 to 80 years. It can also be extended up to 100 years, if it is properly maintained throughout its life.
Also, construction in RCC is considered to be labor intensive and supposedly requires fewer high-tech tools, infrastructure, and skills than doe’s structural steel. Over the past 20 years, we have seen a boom in the number of low- and medium-rise RC frame buildings with masonry in-fills. However, the real estate boom over the past 2 decades has resulted in large, privately constructed buildings that have not been adequately designed. Nominal mixes (with predetermined proportions of cement, fine aggregates, and coarse aggregates) are used to make concrete without a formal mix design. Volume batching is primarily employed instead of weigh batching; resulting into difficulty of not accounting for moisture in the aggregates, which could at times be large. Also, the placement of concrete is manual. Water available at site is used for concreting without always verifying its suitability. Some salts detrimental to the durability and strength of concrete do enter into the concrete. Moreover, the quantity of water is adjusted to ensure good workability, often resulting in higher water content than necessary and in porous hardened concrete.
Unfortunately, we are lagging behind in the maintenance part. Also the behavior of the concrete structure in the dry climate and in the humid climate is different. The structure in the humid climate deteriorates rapidly as compared to dry climate. So, special precautions have to be taken to safeguard the reinforcement (e.g. cover, anticorrosive treatment to the reinforcement bars etc.)
As per our opinion, the stages of the maintenance can be broadly categorized in to the following:
Chapter - I (Part B)�WHAT IS STRUCTURAL AUDIT?
Structural Audit is an overall health and performance checkup of a building like a Doctor examines a patient. It ensures that the building and its premises are safe and Have no risk. It analyses and suggests appropriate repairs and retrofitting measures Required for the buildings to perform better in its service life. Structural audit is done By an s and licensed structural consultant.
HOW DO WE CARRY IT OUT?
If we are serious about the Structural Audit, What do we tell our Structural Engineers? What are our expectations?
HOW DO WE CARRY IT OUT?
Tests may include:
Of course this is going to be costly; but human lives are more important and they need to be saved at any cost.
CONCLUSION:
If your building Is more than 15 years old, it is important that rigorous audit is to be carried out every five years.
This will be a continuous process as it is difficult to guarantee future life of old buildings. However, regular Audits and implementing audit findings will avoid sudden
Collapse of buildings and save thousands of life. This process will also increase the future life of buildings.
Stage 2 –Maintenance after every 15-20 years –(e.g. External plastering and painting, replacement of damage drainage pipes, tracing out local as well as overall leakages inclusive of those mentioned in stage 1)
Stage 3 - Maintenance after every 25-30 year (e.g. major structural repairs, inclusive of stage.1&2 wherever required.)
If the structure is properly constructed under strict quality control & good work membership, construction material specification complying IS standard, the stages will be further prolonged. Any negligence in the structure can have an excellence service life
As mentioned earlier, the behavior of the concrete structure in dry climate and in humid climate is different. In humid climate, due to air & water entrainment reinforcement steel rusts and forms scales around its periphery. As the volume of scaling increases it tries to disintegrate the concrete part. If we allow the process doesn’t stop, the structure becomes more and more weak.
It is advisable to have a “Structural Audit” After every five years to observe &to control the long-term damage, which are making the structure weak. Nothing (including human being) is long lasting .But every attempt should be made to utilize &enjoy the benefits for maximum possible period.
Advantages of Structural Audit
Structural Audit Recommended Tests
The following NDT tests are required to be carried out on structural elements. However, it is important that the testing scheme is prepared based on preliminary survey of the building/structure:
●USPV Test to assess the integrity of concrete.
●Rebound Hammer Test to estimate the in situ compressive strength of cover concrete.
●Half cell potentiometer Test to determine the probability of active corrosion.
●Carbonation Test to assess the depth of carbonated concrete.
● Core Tests to determine the estimated equivalent in situ compressive strength & to establish correlation between Rebound hammer test & in situ strength of concrete.
●Cover Test to assess the cover provided to RCC structural members.
ULTRA SONIC PULSE VELOCITY TEST
Application:
UPV test are done inaccordance with Indian standards IS 13311(Part 1) These Test Are Preliminary Done To Established
The homogeneity of concrete
Sr. No | Pulse Velocity By Cross Probing | Concrete Quality Grading |
1 | Above 4.5 km/s | Excellent |
2 | 3.5km/s to 4.5 km/s | Good |
3 | 3.0km/s to 3.5 km/s | Medium |
4 | Below 3.0km/s | Doubtful |
Criteria’s for grading of Concrete Quality
REBOUND HAMMER TEST
Application:
Rebound Hammer Test Are Done In Accordance With Indian Standards IS: 13311 (part 2)1992 & BS 1881: Part 202: 1986 to estimate the in situ strength of concrete based on the correlation established between in-situ strength at the particular location & rebound numbers.
HALF CELL POTENTIAL TEST
These tests are used to assess the probability of corrosion in reinforcement. HCP test are done in accordance with ASTM C876 Standard.
CARBONATION TEST
CONCRETE CORE TEST
Application:
Core Extracted
Extracted Core
Compression Testing
COVER METER TEST
The instrument works on magnetic principle & has limitations of spacing between bars to identify the bars individually.
The limitation of REBAR locator instrument to identify bars & its diameter is that of REBAR from concrete surface is less than 70mm depth &spacing of bars should be more than 150mm.
REBAR LOCATOR
• The test is useful for determining concrete cover, location of embedded rebars & estimate size of rebars. The instrument is based on magnetic technique & is applicable only for reinforced concrete structures.
• To determine concrete cover and detect reinforcement and approximate bar diameter.
• Serves as a useful tool before Half Cell Potential Testing and Concrete Core Testing.
BRICK TEST
1) Absorption Test on Bricks
2) Crushing Strength or Compressive Strength Test on Bricks
Crushing strength of bricks is determined by placing brick in compression testing machine. After placing the brick in compression testing machine, apply load on it until brick breaks. Note down the value of failure load and find out the crushing strength value of brick. Minimum crushing strength of brick is 3.50N/mm2.if it is less than 3.50 N/mm2, then it is not useful for construction purpose.
CHEMICAL TEST
POND TEST
The colour water test is an inexpensive and effective method for detecting any defect in sanitary fitments and drainage works. For the sake of health and safety, you may consider using food dye. Colour dye in powder or liquid form should be dissolved or diluted in water for tracing the source of seepage. It should be noted that colour dye seepage will discolour and stain the ceiling. About 10 liter of colour water is needed for each test. Pour colour water by making square watts on terrace top (which is open to sky )and water pour in this watts .and kept for observation for two to three days You may prepare the colour water in the receptacle as shown in photos . Afterwards observe whether colour seepage will appear on the ceiling of the lower slab . Colour water seeping through the concrete floor slab will take about an hour or sometimes three to four days to finally appear on the ceiling.
RESULTS & DISCUSSIONS
DEFECTS
1)Defect : Paint defect – pops
PAINT DEFECTS
2) Defect : Paint defect - Metallic Inconsistency / Mottling
3) Defect : Paint defect - Adhesion Failure
PAINT DEFECTS
4) Defect : Paint defect – light coverage
5) Defect : Paint defect – colour inconsistency
PAINT DEFECTS
MORTOR DEFECTS
1) Defect : Plaster Defect – Blistering
PLASTER DEFECTS
2) Defect : Plaster Defect – Blistering
3) Defect :Plaster Defect – Crazing
PLASTER DEFECTS
4) Defect :Plaster Defect – Crazing
5) Defect :Plaster Defect – Falding
PLASTER DEFECTS
6) Defect : Plaster defect – peeling
Causes :
7) Defect : Plaster defect – hollowness
PLASTER DEFECTS
PLASTER DEFECTS
8) Defect :Fungus Formation Or Mould Formation
9) Defect : Insect Or Termite Attacks
Termites are small, pale to brownish black in colour, insect that capable of feeding on mostly anything including timber
PLASTER DEFECTS
1) Defect : Leakage From Ceiling / Floor/ Loft With Internal Area Above
LEAKAGE DEFECTS
2) Defect : Leakage Or Seepage Marks On Wall
LEAKAGE DEFECTS
3) Defect : Leakage Through Window Or Adjacent Wall
LEAKAGE DEFECTS
4) Defect : Leakage Through Drains Or Pipes
1) Defect : Causes Of Cracks On Wall
TYPES OF CRACKS
2) Defect : Cracks In RCC Columns And Beams Found Cracked At Many Places.
TYPES OF CRACKS
3) Defect : Hollow/ Crack Plaster Over Beam, Column, Slab, Wall
4) Defect : RCC member viz. columns beams, and top slab found cracked @ few places , Hand rail steel exposed , Mid landing portion found crack and damage , Trade/Rises found crack
TYPES OF CRACKS
(5)
TYPES OF CRACKS
6) Defect :Vertical Cracks On Overall Surface Of Beam
5) Defect : crack at joining of beam, column and slab
7) Defect : Parallel And Short Cracks On Columns
(6)
(7)
8) Defect : Vertical Cracks On Surface Of Column Parallel To The Steel Provided
TYPES OF CRACKS
(8)
9) Defect : Diagonal Cracks On The Surface Of Column At Any Place
Causes :
(9)
10) Defect : Horizontal Crack At The Joining Of Beam And Colum
Causes :
(10)
Rusting of Iron and steel is the most commonly known process of corrosion. The following equation describes the formation process of rust :
4 Fe + 2 H2O + 3 O2 🡪 2 Fe2O3.H2O
Iron + Water + Oxygen Hydrated Iron Oxide
Concrete is permeable to water and solutions of chloride & sulphates. Penetration of the solutions of these chemicals can produce a gradual change in the condition within the concrete ultimately leading to corrosion of steel and deterioration of concrete. Because of the attack the concrete carbonation starts and the concrete loses its alkalinity. Major constituents like carbon dioxide, sulphates, sulphur dioxide etc. cause the loss of alkalinity in concrete.
Any corrosion of reinforcement results in the formation of rust, which occupies a volume of about 2.2 times that of iron from which it is formed. This corrosion product has literally no place to go and hence it produces a large intern al pressure, as high as 1 ton/inch2 around the concrete resulting in longitudinal cracks parallel to reinforcement in the concrete. These cracks allow further ingress of salts, water and air & thus the corrosion of rebar and cracking of the concrete progress at a faster rate leading finally to spalling of the concrete, where that part of concrete no longer plays any role in carrying and transferring of load. Thus, the strength of the concrete member is reduced endangering safety and stability of whole or part of the structure.
Corrosion :
Distress
In RCC Component
Dampness and its causes
Visual Effects | Occurrence | Time | Reasons |
Line of efflorescence more or less horizontal, with stained and damp area below. | Just above floor level | All the time although height may vary with the season | Rising ground moisture by capillary action |
Persistent | One spot | All the time, but may dry up for a while in summer | Plumbing leak. |
Widespread efflorescence and moulds | Mainly on massive construction | During first year after building or longer. There are impervious surfaces | Entrapped water introduced during construction |
Dampness widespread or in patches, without efflorescence but often with moulds | On or behind cold surface | In cold weather or on sudden change from cold to warm humid weather | Condensation |
Dampness in patches, with a little or no efflorescence | On plastered surfaces | Appears when air is humid; disappears when air is dry. | Condensation, encouraged contamination with deliquescent salts |
Dampness in patches with brown staining | Wall surface behind cooking platform and chimney hood | More marked in humid air | Condensation in flue |
Efflorescence or staining in patches, often with rings spreading out from focal points | External surfaces mainly exposed to rain, often near opening or external architectural features | After heavy rain or rain for longer period without a good drying weather | Rain penetration through walls. |
Water drops spreading out from focal points. | Internal surfaces mainly exposed to rain, often near openings or external architectural features. | After heavy rain or rain for a longer period without a good drying weather | Rain penetration through walls |
CATEGORIES GIVEN TO STRUCTURE AFTER AUDIT COMPLETION
1) C-1 CATEGORY
(Demolish the Building)
CATEGORIES GIVEN TO STRUCTURE AFTER AUDIT COMPLETION
2) C-2 A CATEGORY
(Evacuated and/or partial demolition requiring major structural repairs)
CATEGORIES GIVEN TO STRUCTURE AFTER AUDIT COMPLETION
3) C-2 B CATEGORY
(To be no eviction only structural repairs)
CATEGORIES GIVEN TO STRUCTURE AFTER AUDIT COMPLETION
4) C-3 CATEGORY
(No eviction needs minor repairs only )
HOTEL �TAJ BLUE DIAMOND
TAJ BLUE DIAMOND PUNE ��AREA ABOUT MORE THAN 4000 SQ/METER.��LOCATION:- VASANI NAGAR, KOREGAON PARK ROAD PUNE.��STATUS:- 5 STAR HOTEL ��FLOORS:- BASEMENT + GROUND FLOOR + MAZZINE FLOOR + SERVICE FLOOR +5 STOREY.��YEAR OF CONSTRUCTION:- MORE THAN 40 YEARS.
NAME OF �DEMOSTRATION WORK:-
APPOINMENT LETTER
FROM HOTEL TAJ BLUE DIAMOND
STABILITY
CERTIFICATE
CATEGORIES GIVEN TO STRUCTURE AFTER AUDIT COMPLETION
(No Eviction only Structural Repairs)
PHOTOS
MAIN LOBBY RECEPTION COUNTER SALOON
BANQUET HALL
MAIN KITCHEN
WHISPERING
BAMBOO
AREA
INTERNAL ROOMS
GYM AREA
INTERNAL PASSAGE
TERRACE AREA
PLUMBING DUCT
RCC WATERTANK
EXTERNAL PHOTOS
Scope Of Work In Structure Audit Covering Following Areas
REBOUND
HAMMER TEST
ULTRA SONIC GAUGE
THICKNESS TEST
CORE TEST
EXTERNAL
PHOTOS
Test Carried Out On Structure/Observations There of | Observations | Range As Per IS Code | |
a). Ultrasonic Pulse Velocity Test | 3.18 km/sec (overall Average Velocity) | Doubtful Quality of concrete (IS 516 (Part5/Section1): 2018 (Amd. No. 1, 2019) | |
b). Rebound Hammer Test | 23.9 N/mm² (Overall Average Compressive Strength) | Fair Quality of concrete (IS 516 (Part 5/Section 4) : 2020) | |
c). Carbonation Depth Test | 34 mm (Average Carbonated Depth) | 30-40% Carbonation Of Concrete EN 14630 : 2007 | |
d). Half Cell Potential Test | 0.31 (-mV) (Overall Average Potential Value) | Corrosion Activity is Uncertain ASTM 846-15 | |
e). Chemical Analysis (IS 3025, ASTM C1218, ASTM C1580)
| pH value | 9.33 (Average pH Value) | Should Not be less than 8 |
Cl content | 0.33 Kg/m3 (Average Chloride Content) | For RCC 0.5 Kg/m3 For PCC 3 Kg/m3 | |
SO4 content | 0.30% | Maximum 4% | |
f) Core test | 19.7 N/mm2 (Average Core Strength) | Good Quality of concrete (IS 516 (Part 4): 2018) | |
g) Rebar Mapping Test | Clear Cover 65mm | Satisfactory Results BS 1881 Part 201 | |
NDT TEST CONCLUSION REPORT
Conclusion:-
The Non-destructive test reports Shows that Compressive strength of Structure is of medium Quality.
VISUAL INSPECTION
STRUCTURAL COMPONENT | NON STRUCTURAL COMPONENT |
Slab | Brick Wall |
Beam | Tiles |
Column | Plumbing |
Chajja | Wooden Component & Plants |
Lift Machine Room | Pump Room |
Head Room | Compound Wall |
Footing | Drainage Line |
RCC Water Tank | _ |
WORK COMPLETION CERTIFICATE�FROM HOTEL TAJ BLUE DIAMOND
DESIGN WORK FOR PARSHIK HILL ENTRANCE GATE
BMC Panel Engineer
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SPECIAL THANKS �TO �PANVEL MUNCIPAL
CORPORATION