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Lead Contributors:

Rob Beddingfield

Kliment Yanev�Marcin Jakubowski

Joshua Pearce

Gerald Anzalone

Graphic Design:

Jean-Baptiste Vervaeck

Version:

Date:

Compressed Earth Block Press v6

(Beddingfield Edition)

Open Source Ecology Developer’s Manual

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Ok. How about a map of all collaborators? Nice infographic would help honor the community and motivate contributors.

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Table of contents

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I. Preface

i. GVCS

ii. Development Method

iii. Distributive Enterprise

1. Machine Introduction

1.1. The liberator story

1.1. Design problem statement

1.1.1. Range of Motion Design

1.1.2. CAE analysis

1.1.3. 3D CAD Review

1.1.4. Functional Diagram

2. Operating procedure

2.1 Test procedures and data collection

2.2 Trouble Shooting

2.3 Suggestions and solutions...

3. Crash Courses from Zero to Creator

3.1. OpenSCAD / Fritzing / Sketchup

3.2. FreeCAD / LibreCAD / OpenShot

3.3. Explainer Video Production / Houdini / RecordMyDesktop

3.4. Dozuki+OSHW+oManual

4. Modules, Parts and Materials

4.1. Module Diagram

4.2. Explainer Video

4.3. Exploded Parts Diagram

4.4. Part list

4.5. blank

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5. Build Preparations

5.1. Master review checklist for build

5.5. List of tools, consumables, infrastructure

5.2. Prototype Build Review

5.4. Visual Bill of Materials

5.5. Fabrication Diagram

5.3. Fabrication Drawings & Videos

5.4. Cut list

6. Assembly summary

6.1. Compression Chamber frame

6.1.1. Module description

6.1.2. Tutorial summary

6.2. Suppport Frame module

6.2.1. Module description

6.2.2. Tutorial summary

6.3. Hopper module

6.3.1. Module description

6.3.2. Tutorial summary

6.4. Control Console

6.4.1. Module description

6.4.2. Tutorial summary

7. Build Procedure Summary

7.1. Quality Control Checklist

7.2. Build Time Data

7.3. Build Time Lapse

7.3. Build session pictures

7.4. Build session video

8. Hydraulics

8.1. blank

8.2. Overview

8.3. Hydraulics diagram

8.4. Main Cylinder Circuit

8.5. blank

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List of illustrations

List of tables

Acronyms and definitions

1.1 GVCS

1.2 Development Method

1.3 Distributive Enterprise

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9. Electronics

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The Global Village Construction Set

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i. GVCS

ii. Development Method

iii. Distributive Enterprise

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The Global Village Construction Set

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50 machines image placeholder

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The Global Village Construction Set

GVCS

Development Method

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The Liberator has been fully designed and tested by the Open Source Ecology team. Because the Liberator is an open source technology, you can freely download instructions to build your own from materials you can obtain yourself, or contact opensourceecology[at]gmail[dot]com to buy a kit or a finished machine.

Building a machine yourself might seem intimidating, but every step of the process is fully documented and the OSE community is available on our discussion forum if you need help, advice, or a little hand-holding.

Using the CEB Press, two people can build a 6 foot high (1.83m) round wall, 20 feet (6.1m) in diameter, 1 foot (30cm) thick, in one 8 hour day, though construction time will vary somewhat depending on preparation time, what equipment is available (tractor to prepare the ground and move the blocks where they need to go), the quality of the soil, and other factors. The bigger the block size, the faster a wall can be erected, but at the cost of heavier blocks that are more of a strain to work with. Blocks from The Liberator average 25 pounds (11.3kg).

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Nullam a eros quis nisi sagittis cursus vitae sit amet felis. Nulla facilisi. Quisque varius varius sem, sit amet condimentum sem consequat in. Aliquam sed massa posuere, cursus arcu sed, tempor nibh. Ut eu varius enim. Cras ac leo eget enim ornare vehicula sed nec magna. Etiam lectus ipsum, varius sed tortor id, consectetur iaculis justo. Praesent blandit dapibus tortor, vita The Liberator has been fully designed and tested by the Open Source Ecology team.

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The Global Village Construction Set

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Lorem ipsum dolor sit amet, consectetur adipiscing elit. Mauris elit turpis, mattis eget nibh quis, euismod volutpat lacus. Aliquam erat volutpat. Pellentesque condimentum consectetur volutpat. Nullam rutrum lectus ac ipsum sagittis, ac interdum justo adipiscing. Phasellus quis dapibus orci. Vivamus consequat blandit orci, eu rutrum ipsum. Duis mollis turpis eros, at vehicula magna posuere nec. Sed cursus erat ut tortor condimentum, in fermentum nisl laoreet. Praesent id lectus quis sem eleifend euismod eu quis augue. Nullam sapien urna, fringilla et leo ut, tincidunt viverra erat. Nam arcu massa, dignissim nec eros nec, laoreet volutpat nulla. Integer a sem at sem porttitor accumsan in nec risus. Nullam id luctus metus. Maecenas et lobortis orci. Integer id gravida ipsum, non rhoncus felis.

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1.3 Bird´s eye view: semper nulla nec, lobortis velit. Cum sociis natoque penatibus et magnis dis parturient montes, nascetur ridiculus mus.

Distributive Enterprise

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The Global Village Construction Set

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The Liberator has been fully designed and tested by the Open Source Ecology team. Because the Liberator is an open source technology, you can freely download instructions to build your own from materials you can obtain yourself, or contact opensourceecology[at]gmail[dot]com to buy a kit or a finished machine.

Building a machine yourself might seem intimidating, but every step of the process is fully documented and the OSE community is available on our discussion forum if you need help, advice, or a little hand-holding.

Using the CEB Press, two people can build a 6 foot high (1.83m) round wall, 20 feet (6.1m) in diameter, 1 foot (30cm) thick, in one 8 hour day, though construction time will vary somewhat depending on preparation time, what equipment is available (tractor to prepare the ground and move the blocks where they need to go), the quality of the soil, and other factors. The bigger the block size, the faster a wall can be erected, but at the cost of heavier blocks that are more of a strain to work with. Blocks from The Liberator average 25 pounds (11.3kg).

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Nullam a eros quis nisi sagittis cursus vitae sit amet felis. Nulla facilisi. Quisque varius varius sem, sit amet condimentum sem consequat in. Aliquam sed massa posuere, cursus arcu sed, tempor nibh. Ut eu varius enim. Cras ac leo eget enim ornare vehicula sed nec magna. Etiam lectus ipsum, varius sed tortor id, consectetur iaculis justo. Praesent blandit dapibus tortor, vita The Liberator has been fully designed and tested by the Open Source Ecology team.

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The Global Village Construction Set

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1. Machine Introduction

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1.1. The liberator story

1.2. Design problem statement

1.3. CEB 6 Overall Requirements

1.4. Range of Motion Design

1.5.1 CAE analysis

1.5.2. 3D CAD Review

1.6. Functional Diagram

1.7. CEB Specifications

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1. Machine Introduction

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1. Machine Introduction

The "Liberator" Compressed Earth Block Press is a machine that makes compressed earth blocks (CEBs). The CEB Press takes earth/dirt/soil and compresses it tightly to make solid blocks useful for building. Compressed earth blocks have many advantages as a building material: by making the building materials from the readily available dirt on the building site, they eliminate the need to transport bricks from elsewhere, reducing the financial cost and environmental impact of transport.

Compressed earth blocks are very strong and insulate well against both heat and sound, making for very energy-efficient building (especially combined with the energy savings from not needing to transport them from offsite). Best of all, the material they use is already on-site and does not need to be purchased -- quite literally, dirt-cheap!

1.1 Note: We no longer consider this to be a Full Product Release because this is an older version of the machine. Further prototypes and improvements have been made, see update post of Sep. 24, 2012.

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The liberator Story

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1. Machine Introduction

Design Problem Statement

Product Ecology

The Liberator has been fully designed and tested by the Open Source Ecology team. Because the Liberator is an open source technology, you can freely download instructions to build your own from materials you can obtain yourself, or contact opensourceecology[at]gmail[dot]com to buy a kit or a finished machine.

Building a machine yourself might seem intimidating, but every step of the process is fully documented and the OSE community is available on our discussion forum if you need help, advice, or a little hand-holding.

Using the CEB Press, two people can build a 6 foot high (1.83m) round wall, 20 feet (6.1m) in diameter, 1 foot (30cm) thick, in one 8 hour day, though construction time will vary somewhat depending on preparation time, what equipment is available (tractor to prepare the ground and move the blocks where they need to go), the quality of the soil, and other factors. The bigger the block size, the faster a wall can be erected, but at the cost of heavier blocks that are more of a strain to work with. Blocks from The Liberator average 25 pounds (11.3kg).

Duis mollis turpis eros, at vehicula magna posuere nec. Sed cursus erat ut tortor condimentum, in fermentum nisl laoreet. Praesent id lectus quis sem eleifend euismod eu quis augue. Morbi a tincidunt sem, non hendrerit velit. Integer tincidunt, justo ac dictum pretium mauris.

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1. Machine Introduction

CEB 6 Overall Requirements

  1. Open source design
  2. Connection to an external power source
  3. Hydraulic fluid power from 5 to 54 hp
  4. Vertical press type
  5. Modular design such that all components may be dismounted from the machine within minutes
  6. Bolt-together frame for repair
  7. Quick-connect hydraulic couplers
  8. Soil grate for filtering rocks
  9. Soil deflectors for preventing soil spillage
  10. 20 tons of pressing force
  11. 6"x12" press foot (width x length)
  12. Software-adjustable brick height, from 2" to 4"
  13. Hopper shaker for preventing soil bridging
  14. Adjustable legs so that machine can fit on back of 3/4 ton pickup truck
  15. Simplest, lowest-cost design for the highest performance
  16. Throughput of ten 4" high blocks per minute
  17. Linear guides for the soil-loading drawer
  18. Tractor-loaded hopper
  19. Design for digital fabrication via CNC torch table or laser cutting, with notching for one-way parts fit
  20. Design for build in 8 hours or less with a team of 6 people
  21. Design for assembly in 1 hour with 4 people
  22. Weight of under 2000 lb
  23. Hydraulic hose covers to prevent rubbing and rupture

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1. Machine Introduction

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Range of motion

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Mauris elit turpis, mattis eget nibh quis, euismod volutpat lacus. Aliquam erat volutpat. Pellentesque condimentum consectetur volutpat. Nullam rutrum lectus ac ipsum sagittis, ac interdum justo adipiscing. Phasellus quis dapibus orci. Vivamus consequat blandit orci, eu rutrum ipsum. Duis mollis turpis eros, at vehicula magna posuere nec. Sed cursus erat ut tortor condimentum, in fermentum nisl laoreet. Praesent id lectus quis sem eleifend euismod eu quis augue. Nullam sapien urna, fringilla et leo ut, tincidunt viverra erat. Nam arcu massa, dignissim nec eros nec, laoreet volutpat nulla. Integer a sem at sem porttitor accumsan in nec risus. Nullam id luctus metus. Maecenas et lobortis orci. Integer id gravida ipsum, non rhoncus felis.

Morbi a tincidunt sem, non hendrerit velit. Integer tincidunt, justo ac dictum pretium, libero tortor tristique nulla, vitae consectetur arcu est quis nisi. Nullam urna urna, vulputate sit amet dapibus rhoncus, vehicula sit amet justo. Cras sit amet dignissim nibh, at pellentesque augue. Morbi bibendum felis et laoreet fringilla. Nunc ut luctus mauris. Nam cursus posuere turpis sit amet suscipit. Ut id est convallis turpis ultrices tempus a non tellus. In hac habitasse platea dictumst.

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1. Machine Introduction

CAE analysis

3D CAD Review

The Liberator has been fully designed and tested by the Open Source Ecology team. Because the Liberator is an open source technology, you can freely download instructions to build your own from materials you can obtain yourself, or contact opensourceecology[at]gmail[dot]com to buy a kit or a finished machine.

Building a machine yourself might seem intimidating, but every step of the process is fully documented and the OSE community is available on our discussion forum if you need help, advice, or a little hand-holding.

Using the CEB Press, two people can build a 6 foot high (1.83m) round wall, 20 feet (6.1m) in diameter, 1 foot (30cm) thick, in one 8 hour day, though construction time will vary somewhat depending on preparation time, what equipment is available (tractor to prepare the ground and move the blocks where they need to go), the quality of the soil, and other factors. The bigger the block size, the faster a wall can be erected, but at the cost of heavier blocks that are more of a strain to work with. Blocks from The Liberator average 25 pounds (11.3kg).

The Liberator has been fully designed and tested by the Open Source Ecology team. Because the Liberator is an open source technology, you can freely download instructions to build your own from materials you can obtain yourself, or contact opensourceecology@gmail.com to buy a kit or a finished machine.

Building a machine yourself might seem intimidating, but every step of the process is fully documented and the OSE community is available on our discussion forum if you need help, advice, or a little hand-holding.

Using the CEB Press, two people can build a 6 foot high (1.83m) round wall, 20 feet (6.1m) in diameter, 1 foot (30cm) thick, in one 8 hour day, though construction time will vary somewhat depending on preparation time, what equipment is available (tractor to prepare the ground and move the blocks where they need to go), the quality of the soil, and other factors. The bigger the block size, the faster a wall can be erected, but at the cost of heavier blocks that are more of a strain to work with. Blocks from The Liberator average 25 pounds (11.3kg).

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1. Machine Introduction

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Functional Diagram

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1. Machine Introduction

Bricks per minute output

Brick size

People operating machine

Power source

Machine mounting

Hydraulic pressure

Hydraulic cylinder

Pressing cylinder pressure

Controls

Compressive strength of bricks

Materials:

Height:

Machine lifetime goals:

Fabrication time requirement for optimized production:

Manual fabrication tooling requirements:

Optimal fabrication tooling:

Material costs:

16

12" x 6" x 4" to 6" (30.5x15.3x10.2 cm)

1-2

Tractor hydraulics or any hydraulic power source with 6 gallon per minute capacity (22.71 liters per minute)

stand-alone foot

2000psi / 137.90 bar

5 inch diameter, 19.6 inch area; 2.5 inch rod

39,250 lb pushing force (~18 tons)

2 spool, manual, hydraulic valve; fully automatic

795psi (54.81 bar) using plain earth.

1200psi (82.74 bar) with 10% Portland cement.

Structural cold rolled steel construction throughout

6 foot 11 inches/ 210.82 cm

1 million bricks before repairs; liner may be replaced every 100,000 bricks

3-5 days, about 20 hours of direct fabrication

drill press, welder, acetylene torch

XYZ table with torch, MIG welder, hoist

$1000-1350

Specifications

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1. Machine Introduction

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2. Operating Procedure

2.1 Section Overview

2.1.1 Operation, Safety and Maintenance

2.1.2 User Responsibilities

2.2 Operation

2.2.1 Procedures

2.3 Safety Considerations

2.3.1 Hydraulic Fluid Power

2.3.2 Moving Party Safety Issues

2.3.3 Heavy Weight Issues

2.3.4 Electronics Safety

2.3.5 Power Unit Safety

2.3.6 Workflow Safety Issues

2.3.7 Weather Issues

2.3.8 Safety Features

2.4 Maintenance

2.4.1 Troubleshooting

2.4.2 Test procedures and data collection

2.4.3 Suggestions and solutions

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2. Operating Procedure

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Overview

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Physics:�Why the CEB press works?

The User should acknowledge first that the Machine is a heavy piece of powered equipment, and poses inherent risks of injury or death that may result from improper usage or accidents. If all operating, safety, and maintenance procedures are followed, these risks are minimized or nonexistent.

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Bricks are made of 20%-30% clay, the rest being sand and silt. A combination of mechanical and electrostatic forces is responsible for the high strength of compressed earth blocks.

Compression physically removes voids from the earth. As particles come closer, mechanical forces of rough particles touching each other lock particles into place. For microscopic particles of clay, which are less than 4 microns in size - electrostatic forces of intermolecular attraction begin to play a role.

For stabilized bricks, chemical binding forces of the binder - such as cement - are responsible for the strength. Cement binders tend to bind larger particles of sand and aggregate, and lime binders tend to bind the finer particles of clay.

It appears that the exact nature of the large compressive strength of pressed earth is not well understood.

Inherent risks for the Machine arise from several sources:

  1. This is a machine powered by hydraulic fluid pressure, as produced by an external power source.
  2. There are risks associated with moving parts.
  3. There are risks associated with the heavy weight of the machine.
  4. There are risks associated with the electrical power delivery to the machine electronics.
  5. There may be risks associated with the power unit used with the machine.
  6. The machine is typically used under a workflow involving other heavy machinery used for ancillary purposes such as soil preparation and loading. All these risks, while insignificant under normal operating conditions, can be injurious or deadly when proper procedures are not followed.

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Data Collection

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2. Operating Procedure

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Results and Improvements Made

Improvements needed

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The brick pressing rate: maximum of 16 thin bricks per minute with 54 hp, without using grate shaker

The main addition to the CEB machine design since last year is the increase of machine height from an 8" to a 12" main pressing cylinder, so that the resulting bricks are (2"-6")x6"x12" as opposed to the (2"-4") bricks.

  • This means the pressing rate is reduced but larger bricks are made
  • Because it was late in the season and the soil was typically too wet, we had bridging problems and we could run the machine only at half its rated power, or 27 hp
  • Brick pressing rate was 4 bricks per minute with 27 hp for full-size (6"x6"x12") bricks

�The compression chamber front and back u-channel was reinforced with a 1/2"x2" bar along its length to prevent it from bulging out; this failure was not observed in Prototype I and II because the width of the main chamber was 4" and 3" smaller

  • The machine is currently moved into place by forks, but a trailer will be added to improve mobility.
  • Sides will be added to the grate to prevent soil from falling off the grate
  • Flat bar will be used instead of rebar as the grate to facilitate soil falling through the grate.

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2. Operating Procedure

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Basic Operation

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Soil Loading:�Lorem ipsum dolor sit amet, consectetur adipiscing elit. Aliquam pulvinar magna vitae nisl malesuada dapibus. Nullam non pellentesque tellus. Aenean tempus diam dolor, eget eleifend turpis elementum vel. Donec blandit sit amet orci quis aliquet. Sed hendrerit, sapien tincidunt ornare blandit, diam urna bibendum turpis, nec luctus sem lectus lacinia massa. Praesent non felis arcu.

Running the brick press:�Lorem ipsum dolor sit amet, consectetur adipiscing elit. In diam mauris, porta id nisl non, fringilla congue est. Morbi in vulputate sapien, vitae viverra elit. Integer nunc est, malesuada a viverra id, lobortis eget ipsum. Interdum et malesuada fames ac ante ipsum primis in faucibus. Donec posuere leo non nibh viverra, et lobortis mauris auctor.

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2. Operating Procedure

Trouble Shooting

Problem #1:�Lorem ipsum dolor sit amet, consectetur adipiscing elit. In diam mauris, porta id nisl non, fringilla congue est. Morbi in vulputate sapien, vitae viverra elit. Integer nunc est, malesuada a viverra id, lobortis eget ipsum. Interdum et malesuada fames ac ante ipsum primis in faucibus. Donec posuere leo non nibh viverra, et lobortis mauris auctor. Quisque sit amet nisi velit. Etiam aliquet lacus in ligula nsequat facilisis. Vestibulum scelerisque vehicula lectus id

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Problem #3:�Lorem ipsum dolor sit amet, consectetur adipiscing elit. In diam mauris, porta id nisl non, fringilla congue est. Morbi in vulputate sapien, vitae viverra elit. Integer nunc est, malesuada a viverra id, lobortis eget ipsum. Interdum et malesuada fames ac ante ipsum primis in faucibus. Donec posuere leo non nibh viverra, et lobortis mauris auctor.

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2. Operating Procedure

Suggestions & Solutions

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3. Crash Courses from

Zero to Creator

3.1. Introduction

3.2. OpenSCAD / Fritzing / Sketchup

3.3. FreeCAD / LibreCAD / OpenShot

3.4. Explainer Video Production / Houdini / RecordMyDesktop

3.5. Dozuki+OSHW+oManual

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Open Source Software

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Mauris elit turpis, mattis eget nibh quis, euismod volutpat lacus. Aliquam erat volutpat. Pellentesque condimentum consectetur volutpat. Phasellus quis dapibus orci. Vivamus consequat blandit orci, eu rutrum ipsum. Duis mollis turpis eros, at vehicula magna posuere nec.

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mi ut sodales dictum, felis velit ultricies mauris, quis viverra sapien nunc vestibulum odio. Nulla sed tristique lacus.

Lorem ipsum dolor sit amet, consectetur adipiscing elit.

Duis mollis turpis eros, at vehicula magna posuere nec. Sed cursus erat ut tortor condimentum, in fermentum nisl laoreet. Praesent id lectus quis sem eleifend euismod eu quis augue. Morbi a tincidunt sem, non hendrerit velit. Integer tincidunt, justo ac dictum pretium mauris.

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3. from zero to maker

Software we use

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Trouble Shooting

What is Free CAD?

For more information...

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Sed cursus erat ut tortor condimentum, in fermentum nisl laoreet. Praesent id lectus quis sem eleifend euismod eu quis augue. Morbi a tincidunt sem, non hendrerit velit. Integer tincidunt, justo ac dictum pretium mauris.

Nulla tristique, neque ac consequat consectetur, sapien sapien elementum nibh, sit amet vestibulum ante quam quis leo. Fusce rhoncus nunc volutpat, semper nulla nec, lobortis velit. Cum sociis natoque penatibus et magnis dis parturient montes, nascetur ridiculus mus. Pellentesque ut elit tristique, consequat mi vitae, vulputate eros. Nunc tincidunt ullamcorper tincidunt. Nulla et sollicitudin elit. Aliquam erat volutpat. Vestibulum mollis,

mi ut sodales dictum, felis velit ultricies mauris, quis viverra sapien nunc vestibulum odio. Nulla sed tristique lacus.

Lorem ipsum dolor sit amet, consectetur adipiscing elit.

FreeCAD is a 3D CAD/CAE parametric modeling application. It is primarily made for mechanical design, but also serves all other uses where you need to model 3D objects with precision and control over modeling history.

FreeCAD is still in the early stages of development, so, although it already offers you a large (and growing) list of features, much is still missing, specially comparing it to commercial solutions, and you might not find it developed enough yet for use in production environment. Still, there is a fast-growing community of enthusiastic users, and you can already find many examples of quality projects developed with FreeCAD.

Like all open-source projects, the FreeCAD project is not a one-way work delivered to you by its developers. It depends much on its community to grow, gain features, and stabilize (get bugs fixed). So don't forget this when starting to use FreeCAD, if you like it, you can directly influence and help the project!

Duis mollis turpis eros, at vehicula magna posuere nec. Sed cursus erat ut tortor condimentum, in fermentum nisl laoreet. Praesent id lectus quis sem eleifend euismod eu quis augue. Morbi a tincidunt sem, non hendrerit velit. Integer tincidunt, justo ac dictum pretium mauris.

Duis mollis turpis eros, at vehicula magna posuere nec. Sed cursus erat ut tortor condimentum, in fermentum nisl laoreet. Praesent id lectus quis sem eleifend euismod eu quis augue. Morbi a tincidunt sem, non hendrerit velit. www.freecadweb.org

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Video tutorial series

FreeCAD:�Lorem ipsum dolor sit amet, consectetur adipiscing elit. In diam mauris, porta id nisl non, fringilla congue est. Morbi in vulputate sapien, vitae viverra elit. Integer nunc est, malesuada a viverra id, lobortis eget ipsum. Interdum et malesuada fames ac ante ipsum primis in faucibus. Donec posuere leo non nibh viverra, et lobortis mauris auctor. Quisque sit amet nisi velit. Etiam aliquet lacus in ligula consequat facilisis. Vestibulum scelerisque vehicula lectus id

LibreCAD:�Lorem ipsum dolor sit amet, consectetur adipiscing elit. Aliquam pulvinar magna vitae nisl malesuada dapibus. Nullam non pellentesque tellus. Aenean tempus diam dolor, eget eleifend turpis elementum vel. Donec blandit sit amet orci quis aliquet. Sed hendrerit, sapien tincidunt ornare blandit, diam urna bibendum turpis, nec luctus sem lectus lacinia massa. Praesent non felis arcu. Donec vel placerat erat. Maecenas eu enim eget orci auctor auctor quis vel odio. Curabitur convallis porttitor turpis, a ultrices purus pulvinar in.

Open SCAD:�Lorem ipsum dolor sit amet, consectetur adipiscing elit. In diam mauris, porta id nisl non, fringilla congue est. Morbi in vulputate sapien, vitae viverra elit. Integer nunc est, malesuada a viverra id, lobortis eget ipsum. Interdum et malesuada fames ac ante ipsum primis in faucibus. Donec posuere leo non nibh viverra, et lobortis mauris auctor.

Getting Started�Lorem ipsum dolor sit amet, consectetur adipiscing elit. Duis blandit, magna nec lobortis hendrerit, mi metus luctus nulla, quis aliquam eros ipsum sed massa.

Installation� Pellentesque imperdiet neque magna, ac consequat lacus euismod non. Duis posuere eu nisi vel pulvinar.

Boolean Operations:� Nulla nulla ligula, porta vel consectetur id, laoreet non mauris. Nulla facilisi. Vestibulum eu enim arcu. Class aptent taciti sociosqu ad litora torquent per conubia nostra, per inceptos himenaeos. Maecenas lorem turpis, condimentum sed vulputate ut, tempus condimentum lorem. Cras egestas lorem egestas, blandit enim eu, posuere lorem. Sed et elementum velit. Suspendisse potenti.

Constraints:� Praesent vitae sapien sed est laoreet semper. Nam urna dolor, pellentesque at nisi at, gravida elementum augue. Praesent ut tortor a purus consequat volutpat. Phasellus non sapien in nisl blandit vestibulum at non erat. Etiam leo arcu, viverra in convallis sit amet, viverra in ante. Maecenas vel urna at neque consectetur volutpat. Nulla vel malesuada.

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3. from zero to maker

OpenSCAD:�Lorem ipsum dolor sit amet, consectetur adipiscing elit. In diam mauris, porta id nisl non, fringilla congue est. Morbi in vulputate sapien, vitae viverra elit. Integer nunc est, malesuada a viverra id, lobortis eget ipsum. Interdum et malesuada fames ac ante ipsum primis in faucibus. Donec posuere leo non nibh viverra, et lobortis mauris auctor. Quisque sit amet nisi velit. Etiam aliquet lacus in ligula consequat facilisis. Vestibulum scelerisque vehicula lectus id

Read more...

Fritzing:Lorem ipsum dolor sit amet, consectetur adipiscing elit. Aliquam pulvinar magna vitae nisl malesuada dapibus. Nullam non pellentesque tellus. Aenean tempus diam dolor, eget eleifend turpis elementum vel. Donec blandit sit amet orci quis aliquet. Sed hendrerit, sapien tincidunt ornare blandit, diam urna bibendum turpis, nec luctus sem lectus lacinia massa. Praesent non felis arcu. Donec vel placerat erat. Maecenas eu enim eget orci auctor auctor quis vel odio. Curabitur convallis porttitor turpis, a ultrices purus pulvinar in.

Read more...

Sketchup:Lorem ipsum dolor sit amet, consectetur adipiscing elit. In diam mauris, porta id nisl non, fringilla congue est. Morbi in vulputate sapien, vitae viverra elit. Integer nunc est, malesuada a viverra id, lobortis eget ipsum. Interdum et malesuada fames ac ante ipsum primis in faucibus. Donec posuere leo non nibh viverra, et lobortis mauris auctor.

Read more...

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Explainer Video Production:�Lorem ipsum dolor sit amet, consectetur adipiscing elit. In diam mauris, porta id nisl non, fringilla congue est. Morbi in vulputate sapien, vitae viverra elit. Integer nunc est, malesuada a viverra id, lobortis eget ipsum. Interdum et malesuada fames ac ante ipsum primis in faucibus. Donec posuere leo non nibh viverra, et lobortis mauris auctor. Quisque sit amet nisi velit. Etiam aliquet lacus in ligula consequat facilisis. Vestibulum scelerisque vehicula lectus id

Houdini:�Lorem ipsum dolor sit amet, consectetur adipiscing elit. Aliquam pulvinar magna vitae nisl malesuada dapibus. Nullam non pellentesque tellus. Aenean tempus diam dolor, eget eleifend turpis elementum vel. Donec blandit sit amet orci quis aliquet. Sed hendrerit, sapien tincidunt ornare blandit, diam urna bibendum turpis, nec luctus sem lectus lacinia massa. Praesent non felis arcu. Donec vel placerat erat. Maecenas eu enim eget orci auctor auctor quis vel odio. Curabitur convallis porttitor turpis, a ultrices purus pulvinar in.

RecordMyDesktop:�Lorem ipsum dolor sit amet, consectetur adipiscing elit. In diam mauris, porta id nisl non, fringilla congue est. Morbi in vulputate sapien, vitae viverra elit. Integer nunc est, malesuada a viverra id, lobortis eget ipsum. Interdum et malesuada fames ac ante ipsum primis in faucibus. Donec posuere leo non nibh viverra, et lobortis mauris auctor.

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2) Cras lacinia odio risus, at mollis turpis consequat eu. Quisque eu aliquam augue. Vestibulum non mollis lacus. Quisque dolor sapien, feugiat vel vehicula vel, volutpat at quam. Nullam pellentesque, erat eu interdum ultrices, lectus ante suscipit massa, id cursus ipsum sapien at libero.

3) Suspendisse erat dui, ornare ut enim et, aliquam facilisis ante. Duis et convallis nunc, eget fringilla nisi. Donec quis vestibulum justo. Nulla suscipit, massa a pharetra hendrerit, purus nulla dignissim augue, nec.

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Lorem ipsum dolor sit amet, consectetur

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Lorem ipsum dolor sit amet, consectetur adipiscing elit. Mauris elit turpis, mattis eget nibh quis, euismod volutpat lacus. Aliquam erat volutpat. Pellentesque condimentum consectetur volutpat. Nullam rutrum lectus ac ipsum sagittis, ac interdum justo adipiscing. Phasellus quis dapibus orci. Vivamus consequat blandit orci, eu rutrum ipsum. Duis mollis turpis eros, at vehicula magna posuere nec. Sed cursus erat ut tortor condimentum, in fermentum nisl laoreet. Praesent id lectus quis sem eleifend euismod eu quis augue. Nullam sapien urna, fringilla et leo ut, tincidunt viverra erat. Nam arcu massa, dignissim nec eros nec, laoreet volutpat nulla. Integer a sem at sem porttitor accumsan in nec risus. Nullam id luctus metus. Maecenas et lobortis orci. Integer id gravida ipsum, non rhoncus felis.

Morbi a tincidunt sem, non hendrerit velit. Integer tincidunt, justo ac dictum pretium, libero tortor tristique nulla, vitae consectetur arcu est quis nisi. Nullam urna urna, vulputate sit amet dapibus rhoncus, vehicula sit amet justo. Cras sit amet dignissim nibh, at pellentesque augue. Morbi bibendum felis et laoreet fringilla. Nunc ut luctus mauris. Nam cursus posuere turpis sit amet suscipit. Ut id est convallis turpis ultrices tempus a non tellus. In hac habitasse platea dictumst.

Nulla tristique, neque ac consequat consectetur, sapien sapien elementum nibh, sit amet vestibulum ante quam quis leo. Fusce rhoncus nunc volutpat, semper nulla nec, lobortis velit. Cum sociis natoque penatibus et magnis dis parturient montes, nascetur ridiculus mus. Pellentesque ut elit tristique, consequat mi vitae, vulputate eros. Nunc tincidunt ullamcorper tincidunt. Nulla et sollicitudin elit. Aliquam erat volutpat. Vestibulum mollis, mi ut sodales dictum, felis velit ultricies mauris, quis viverra sapien nunc vestibulum odio. Nulla sed tristique lacus.

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Houdini:�Lorem ipsum dolor sit amet, consectetur adipiscing elit. Aliquam pulvinar magna vitae nisl malesuada dapibus. Nullam non pellentesque tellus. Aenean tempus diam dolor, eget eleifend turpis elementum vel. Donec blandit sit amet orci quis aliquet. Sed hendrerit, sapien tincidunt ornare blandit, diam urna bibendum turpis, nec luctus sem lectus lacinia massa. Praesent non felis arcu. Donec vel placerat erat. Maecenas eu enim eget orci auctor auctor quis vel odio. Curabitur convallis porttitor turpis, a ultrices purus pulvinar in.

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4. Modules & Parts

4.1. Module Diagram

4.2. Explainer Video

4.3. Exploded Parts Diagram

4.4. Part list

4.5. blank

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4. Modules & Parts

Heading

The Liberator has been fully designed and tested by the Open Source Ecology team. Because the Liberator is an open source technology, you can freely download instructions to build your own from materials you can obtain yourself, or contact opensourceecology[at]gmail[dot]com to buy a kit or a finished machine.

Building a machine yourself might seem intimidating, but every step of the process is fully documented and the OSE community is available on our discussion forum if you need help, advice, or a little hand-holding.

Using the CEB Press, two people can build a 6 foot high (1.83m) round wall, 20 feet (6.1m) in diameter, 1 foot (30cm) thick, in one 8 hour day, though construction time will vary somewhat depending on preparation time, what equipment is available (tractor to prepare the ground and move the blocks where they need to go), the quality of the soil, and other factors. The bigger the block size, the faster a wall can be erected, but at the cost of heavier blocks that are more of a strain to work with. Blocks from The Liberator average 25 pounds (11.3kg).

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4. Modules & Parts

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4. Modules & Parts

1. Hopper

2. Grate

3. Hopper shaker

4. Frame

5. Compression chamber

6. Hydraulic Cylinders

7. Solenoid controller

8. Soil Drawer

9. Controller Box

1.

2.

3.

4.

5.

6.

7.

8.

9.

Figure 00-00 CEB Brick Press

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CEB Support Frame

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4. Modules & Parts

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Foot:: ipsum dolor sit amet, consectetur adipiscing elit. In diam mauris, porta id nisl non, 000 x 000 x 000”

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Part list and dimensions

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4. Modules & Parts

Figure 00-00 CEB Brick Press

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4. Modules & Parts

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4. Modules & Parts

- 100022

- 100023

- 100024

- 100025

- 100028

- 100029

- 100030

- 100031

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4. Modules & Parts

Hopper

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Part list: ipsum dolor sit amet, consectetur adipiscing elit. In diam mauris, porta id nisl non, 000 x 000 x 000”

Dozuki: Morbi in vulputate sapien, vitae viverra elit. Integer nunc est, malesuada a viverra id, 000 x 000 x 000”

Quick Reference

Documentation

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Compression Chamber Frame

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4. Modules & Parts

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Support: Interdum et malesuada fames ac ante ipsum primis in faucibus. Donec posuere leo non nibh viverra, et lobortis, 000 x 000 x 000“

Part list and dimensions

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5. Build Preparations

5.1. Master review checklist for build

5.5. List of tools, consumables, infrastructure

5.2. Prototype Build Review

5.4. Visual Bill of Materials

5.5. Fabrication Diagram

5.3. Fabrication Drawings & Videos

5.4. Cut list

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5. Build Preparations

Master Review Checklist for build

  • This list is a placeholder, the text needs to be replaced
  • Connection to an external power source
  • Hydraulic fluid power from 5 to 54 hp
  • Vertical press type
  • Modular design such that all components may be dismounted from the machine within minutes
  • Bolt-together frame for repair
  • Quick-connect hydraulic couplers
  • Soil grate for filtering rocks
  • Soil deflectors for preventing soil spillage
  • 20 tons of pressing force
  • 6"x12" press foot (width x length)
  • Software-adjustable brick height, from 2" to 4"
  • Hopper shaker for preventing soil bridging
  • Ajustable legs so that machine can fit on back of 3/4 ton pickup truck
  • Simplest, lowest-cost design for the highest performance
  • Throughput of ten 4" high blocks per minute
  • Linear guides for the soil-loading drawer
  • Tractor-loaded hopper
  • Design for digital fabrication via CNC torch table or laser cutting, with notching for one-way parts fit
  • Design for build in 8 hours or less with a team of 6 people
  • Design for assembly in 1 hour with 4 people
  • Weight of under 2000 lb
  • Hydraulic hose covers to prevent rubbing and rupture

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4. Modules & Parts

Master Review Checklist for build

Comments and observations

  • This list is a placeholder, the text needs to be replaced
  • Connection to an external power source
  • Hydraulic fluid power from 5 to 54 hp
  • Vertical press type
  • Modular design such that all components may be dismounted from the machine within minutes
  • Bolt-together frame for repair
  • Quick-connect hydraulic couplers
  • Soil grate for filtering rocks
  • Soil deflectors for preventing soil spillage
  • 20 tons of pressing force
  • 6"x12" press foot (width x length)
  • Software-adjustable brick height, from 2" to 4"
  • Hopper shaker for preventing soil bridging

This text needs to be replaced, it is just simulated. The Liberator has been fully designed and tested by the Open Source Ecology team. Because the Liberator is an open source technology, you can freely download instructions to build your own from materials you can obtain yourself, or contact opensourceecology[at]gmail[dot]com to buy a kit or a finished machine.

Building a machine yourself might seem intimidating, but every step of the process is fully documented and the OSE community is available on our discussion forum if you need help, advice, or a little hand-holding.

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5. Build Preparations

List of Tools

Consumables

  • This list is a placeholder, the text needs to be replaced
  • Connection to an external power source
  • Hydraulic fluid power from 5 to 54 hp
  • Vertical press type
  • Modular design such that all components may be dismounted from the machine within minutes
  • Bolt-together frame for repair
  • Quick-connect hydraulic couplers
  • Soil grate for filtering rocks
  • Soil deflectors for preventing soil spillage
  • 20 tons of pressing force
  • 6"x12" press foot (width x length)
  • Software-adjustable brick height, from 2" to 4"
  • Hopper shaker for preventing soil bridging
  • This list is a placeholder, the text needs to be replaced
  • Connection to an external power source
  • Hydraulic fluid power from 5 to 54 hp
  • Vertical press type
  • Modular design such that all components may be dismounted from the machine within minutes
  • Bolt-together frame for repair
  • Quick-connect hydraulic couplers
  • Soil grate for filtering rocks
  • Soil deflectors for preventing soil spillage

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4. Modules & Parts

Infrastructure

Master Review Checklist for build

This text needs to be replaced, it is just simulated. The Liberator has been fully designed and tested by the Open Source Ecology team. Because the Liberator is an open source technology, you can freely download instructions to build your own from materials you can obtain yourself, or contact opensourceecology[at]gmail[dot]com to buy a kit or a finished machine.

Building a machine yourself might seem intimidating, but every step of the process is fully documented and the OSE community is available on our discussion forum if you need help, advice, or a little hand-holding.

Prototype Build Review

Duis mollis turpis eros, at vehicula magna posuere nec. Sed cursus erat ut tortor condimentum, in fermentum nisl laoreet. Praesent id lectus quis sem eleifend euismod eu quis augue. Morbi a tincidunt sem, non hendrerit velit. Integer tincidunt, justo ac dictum pretium mauris.

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5. Build Preparations

Visual Fabrication Diagram

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2) Pellentesque condimentum consectetur volutpat. Nullam rutrum lectus ac ipsum sagittis, ac interdum justo adipiscing. Phasellus quis dapibus orci.

3) Nulla tristique, neque ac consequat consectetur, sapien sapien elementum nibh, sit amet vestibulum ante quam quis leo. Fusce rhoncus nunc volutpat, semper nulla nec, lobortis velit. Cum sociis natoque penatibus et magnis dis parturient montes, nascetur ridiculus mus. Pellentesque ut elit tristique, consequat mi vitae, vulputate eros. Nunc tincidunt ullamcorper tincidunt. Nulla et sollicitudin elit.

1.3 Bird´s eye view: semper nulla nec, lobortis velit. Cum sociis natoque penatibus et magnis dis parturient montes, nascetur ridiculus mus.

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4. Modules & Parts

Master Review Checklist for build

4) Lorem ipsum dolor sit amet, consectetur adipiscing elit. Mauris elit turpis, mattis eget nibh quis, euismod volutpat lacus. Aliquam erat volutpat. Pellentesque condimentum consectetur volutpat. Nullam rutrum lectus ac ipsum sagittis, ac interdum justo adipiscing. Phasellus quis dapibus orci.

5) Nulla tristique, neque ac consequat consectetur, sapien sapien elementum nibh, sit amet vestibulum ante quam quis leo. Fusce rhoncus nunc volutpat, semper nulla nec, lobortis velit.

6) Cum sociis natoque penatibus et magnis dis parturient montes, nascetur ridiculus mus. Pellentesque ut elit tristique, consequat mi vitae, vulputate eros.

1.3 Bird´s eye view: semper nulla nec, lobortis velit. Cum sociis natoque penatibus et magnis dis parturient montes, nascetur ridiculus mus.

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5. Build Preparations

Fabrication Drawings and Videos

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4. Modules & Parts

Master Review Checklist for build

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5. Build Preparations

Cut List

  • This list is a placeholder, the text needs to be replaced
  • Connection to an external power source
  • Hydraulic fluid power from 5 to 54 hp
  • Vertical press type
  • Modular design such that all components may be dismounted from the machine within minutes
  • Bolt-together frame for repair
  • Quick-connect hydraulic couplers
  • Soil grate for filtering rocks
  • Soil deflectors for preventing soil spillage
  • 20 tons of pressing force
  • 6"x12" press foot (width x length)
  • Software-adjustable brick height, from 2" to 4"
  • Hopper shaker for preventing soil bridging
  • Ajustable legs so that machine can fit on back of 3/4 ton pickup truck
  • Simplest, lowest-cost design for the highest performance
  • Throughput of ten 4" high blocks per minute
  • Linear guides for the soil-loading drawer
  • Tractor-loaded hopper
  • Design for digital fabrication via CNC torch table or laser cutting, with notching for one-way parts fit
  • Design for build in 8 hours or less with a team of 6 people
  • Design for assembly in 1 hour with 4 people
  • Weight of under 2000 lb
  • Hydraulic hose covers to prevent rubbing and rupture

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6. Assembly Summary

6.1. Compression Chamber

6.2. Drawer

6.3. Main support frame

6.4. Hopper

6.5. Controller

6.6. Grate

6.7. Shaker

6.8. Arms and legs

6.9. Supports and mounts

6.10. Hydraulics

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6.1. Compression Chamber frame

6.1.1. Module description

6.1.2. Tutorial summary

6.2. Support Frame module

6.2.1. Module description

6.2.2. Tutorial summary

6.3. Hopper module

6.3.1. Module description

6.3.2. Tutorial summary

6.4. Control Console

6.4.1. Module description

6.4.2. Tutorial summary

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6. Assembly Summary

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Mauris elit turpis, mattis eget nibh quis, euismod volutpat lacus. Aliquam erat volutpat. Pellentesque condimentum consectetur volutpat. Nullam rutrum lectus ac ipsum sagittis, ac interdum justo adipiscing. Phasellus quis dapibus orci. Vivamus consequat blandit orci, eu rutrum ipsum. Duis mollis turpis eros, at vehicula magna posuere nec. Sed cursus erat ut tortor condimentum, in fermentum nisl laoreet. Praesent id lectus quis sem eleifend euismod eu quis augue. Nullam sapien urna, fringilla et leo ut, tincidunt viverra erat. Nam arcu massa, dignissim nec eros nec, laoreet volutpat nulla. Integer a sem at sem porttitor accumsan in nec risus. Nullam id luctus metus. Maecenas et lobortis orci. Integer id gravida ipsum, non rhoncus felis.

Nulla tristique, neque ac consequat consectetur, sapien sapien elementum nibh, sit amet vestibulum ante quam quis leo. Fusce rhoncus nunc volutpat, semper nulla nec, lobortis velit. Cum sociis natoque penatibus et magnis dis parturient montes, nascetur ridiculus mus. Pellentesque ut elit tristique, consequat mi vitae, vulputate eros. Nunc tincidunt ullamcorper tincidunt. Nulla et sollicitudin elit. Aliquam erat volutpat. Vestibulum mollis, mi ut sodales dictum, felis velit ultricies mauris, quis viverra sapien nunc vestibulum odio. Nulla sed tristique lacus.

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Compression Chamber

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6. Assembly Summary

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2) Pellentesque imperdiet neque magna, ac consequat lacus euismod non. Duis posuere eu nisi vel pulvinar.

1) Nulla nulla ligula, porta vel consectetur id, laoreet non mauris. Nulla facilisi. Vestibulum eu enim arcu. Class aptent taciti sociosqu ad litora torquent per conubia nostra, per inceptos himenaeos. Maecenas lorem turpis, condimentum sed vulputate ut, tempus condimentum lorem. Cras egestas lorem egestas, blandit enim eu, posuere lorem. Sed et elementum velit. Suspendisse potenti.

1) Praesent vitae sapien sed est laoreet semper. Nam urna dolor, pellentesque at nisi at, gravida elementum augue. Praesent ut tortor a purus consequat volutpat.

2) Phasellus non sapien in nisl blandit vestibulum at non erat. Etiam leo arcu, viverra in convallis sit amet, viverra in ante. Maecenas vel urna at neque consectetur volutpat. Nulla vel malesuada.

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Hopper

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6. Assembly Summary

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2) Duis mollis turpis eros, at vehicula magna posuere nec. Sed cursus erat ut tortor condimentum, in fermentum nisl laoreet. Praesent id lectus quis sem eleifend euismod eu quis augue. Nullam sapien urna, fringilla et leo ut, tincidunt viverra erat. Nam arcu massa, dignissim nec eros nec, laoreet volutpat nulla. Integer a sem at sem porttitor accumsan in nec risus. Nullam id luctus metus. Maecenas et lobortis orci. Integer id gravida ipsum, non rhoncus felis.

1) Nulla tristique, neque ac consequat consectetur, sapien sapien elementum nibh, sit amet vestibulum ante quam quis leo. Fusce rhoncus nunc volutpat, semper nulla nec, lobortis velit.

2) Cum sociis natoque penatibus et magnis dis parturient montes, nascetur ridiculus mus. Pellentesque ut elit tristique, consequat mi vitae, vulputate eros.

3) Nunc tincidunt ullamcorper tincidunt. Nulla et sollicitudin elit. Aliquam erat volutpat. Vestibulum mollis, mi ut sodales dictum, felis velit ultricies mauris, quis viverra sapien nunc vestibulum odio. Nulla sed tristique lacus.

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Four step Process

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6. Assembly Summary

1) Lorem ipsum dolor sit amet, consectetur adipiscing elit. Mauris elit turpis, mattis eget nibh quis, euismod volutpat lacus. Aliquam erat volutpat. Pellentesque condimentum consectetur volutpat. Nullam rutrum lectus ac ipsum sagittis, ac interdum justo adipiscing. Phasellus quis dapibus orci.

2) Vivamus consequat blandit orci, eu rutrum ipsum. Duis mollis turpis eros, at vehicula magna posuere nec. Sed cursus erat ut tortor condimentum, in fermentum nisl laoreet. Praesent id lectus quis sem eleifend euismod eu quis augue. Nullam sapien urna, fringilla et leo ut, tincidunt viverra erat. Nam arcu massa, dignissim nec eros nec, laoreet volutpat nulla. Integer a sem at sem porttitor accumsan in nec risus. Nullam id luctus metus. Maecenas et lobortis orci. Integer id gravida ipsum, non rhoncus felis.

1) Nulla tristique, neque ac consequat consectetur, sapien sapien elementum nibh, sit amet vestibulum ante quam quis leo. Fusce rhoncus nunc volutpat, semper nulla nec, lobortis velit. Cum sociis natoque penatibus et magnis dis parturient montes, nascetur ridiculus mus. Pellentesque ut elit tristique, consequat mi vitae, vulputate eros. Nunc tincidunt ullamcorper tincidunt. Nulla et sollicitudin elit.

2) Aliquam erat volutpat. Vestibulum mollis, mi ut sodales dictum, felis velit ultricies mauris, quis viverra sapien nunc vestibulum odio. Nulla sed tristique lacus.

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6. Assembly Summary

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Main Frame U Channel

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6. Assembly Summary

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6. Assembly Summary

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6. Assembly Summary

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6. Assembly Summary

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7. Build Procedure Summary

7.1. Quality Control Checklist

7.2. Build Time Data

7.3. Build Time Lapse

7.3. Build session pictures

7.4. Build session video

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7. Build Procedure Summary

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8. Hydraulics

8.1. blank

8.2. Overview

8.3. Hydraulics diagram

8.4. Main Cylinder Circuit

8.5. blank

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8. Hydraulics

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8. Hydraulics

The CEB contains three hydraulic circuits each operating a single actuator

  • Main Cylinder, which compresses the earth
  • This circuit is controlled by a 4-way solenoid valve which can raise, lower, or hold the cylinder in position, based on whether the A coil, B coil, or neither coil is energized.
  • Secondary Cylinder, which operates the drawer
  • This circuit is controlled by a 4-way solenoid valve which can retract, advance, or hold the cylinder in position, based on whether the A coil, B coil, or neither coil is energized.
  • Shaker Motor, which vibrates the hopper
  • This circuit is controlled by a 4-way solenoid valve, however only the A coil is used in this design; when energized the motor rotates.

The circuits are arranged in an open-center, series configuration: when no circuits are active, the hydraulic fluid flows freely through the three "open centers" of the valves and returns to the power unit. If a valve is actuated, the fluid flows to that actuator and returns to the power unit.

It is also possible to actuate two valves at the same time (e.g. for Main Cylinder and Secondary Cylinder); in this situation the fluid leaving the Main Cylinder runs "in series" to the Secondary Cylinder circuit, and both pistons move simultaneously.

Overview

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Overall

There doesn't seem to be an overall relief valve in the system; can we rely on the powercube to have pressure limiting relief? Otherwise pressures could soar when pistons reach end of travel (except at end of drawer advance, where the flow control's internal relief acts). Perhaps use Daman AD05S033S/C manifold with C-10-2 cartridge relief valve.

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8. Hydraulics

Main Cylinder Circuit

The A and B ports of the 4-way valve are routed directly to the bottom and top ports of the cylinder.

Secondary Cylinder Circuit

The secondary cylinder circuit includes a pressure-compensated flow control valve which limits the advance speed of the drawer. When valve port B is pressurized (cylinder advance), fluid flows through the flow control valve to the cylinder at the set flow rate, while excess fluid passes through the check valve and returns to the power unit.

When valve port A is pressurized (cylinder retract), fluid flows directly to the front port of the cylinder. Fluid returns from the back port of the cylinder through the restriction in the flow control valve (not pressure compensated, so higher flow?) to the power unit.

The flow control valve incorporates an internal relief valve which limits the force applied on the advance stroke.

Shaker Motor Circuit

Unlike the cylinder circuits, this is a unidirectional circuit. When valve port A is pressurized, fluid flows through the motor and returns through the needle valve, which sets the flow rate and therefore the rpm of the motor.

Note that, unlike the cylinder circuits, this circuit uses a full-open-center valve which allows the motor to freewheel after the valve is de-energized; this limits pressure surges which might otherwise occur.

The motor case drain port is tee'd into the return line going to valve port B.

Design comments

Shaker Motor Circuit

  • The case drain connection is unnecessary, as the motor has internal check valves which route case drain to whichever main port is at lower pressure.
  • Placing the needle valve in the return line causes the return pressure to be high during operation, which is stressful to the shaft seal. Consider moving the needle valve to the inlet side of the motor.

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9. Electronics

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9. Electronics

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9. Electronics

- Straight Pattern Tin Snips

- Wire Strippers Compatible with 18 and 22 Gauge

- Crimpers

- 2.3mm Flathead Screwdriver

- Screwdriver with Number 2 Philips Bit

- Needlenose Pliers

- Measuring Tape

Tools

Materials

- Case

- [2] Sensor Units

- Solenoid Driver v2

- 18 Gauge Red Wire

- 18 Gauge Black Wire

- Ring Insulated Connector with Small Hole for 10-12 Gauge

- [14] Ring Insulated Connectors for 10-12 Gauge

- [6] Ring Insulated Connectors for 14-16 Gauge

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9. Electronics

The basic control principle is that the valve-open time determines the length of cylinder travel. The longer the valve is open, the longer the cylinder travel. This is both for the forward and reverse motions. It is also assumed that fluid flow is constant - or that the Power Cube is at maximum throttle for the lengh of the pressing session.

It should be noted, however, that the rate of cylinder travel will be slightly different in the forward (extension) and reverse (contraction) direction - by design of hydraulic cylinders. This is because one side of the cylinder contains the cylinder rod, which takes up cylinder volume. From a practical perspective, the rod reduces the effective working diameter of the cylinder. For example, our 5" cylinder has a 2.5" rod, or 1/4 the volume of the cylinder. Thus, the cylinder contracts 1.3 times as fast as it extends.

C1 is a large-diameter (5 inch) hydraulic cylinder. C2 is a thin (1.5") cylinder, and therefore, it moves about 10 times faster than C1 for a given hydraulic fluid flow. Therefore, its speed must be limited with a needle valve. Otherwise, timing of this cylinder may produce non-replicable motion. Moreover, this cylinder cannot move so fast that it produces damaging stresses. The practical speed of C2 must be determined in field testing. The faster C2 moves, the more favorable this is for overall rate of brick pressing. Also, the faster C2 moves, the more difficult it is to make it stop at the same location for a given valve-open time.

To control the CEB machine, programmable timing is sufficient to control cylinder motion completely. However, field testing will determine practical limits. If C2 motion is slowed down excessively to allow for complete control, it may be necessary to use limit switches - which allow for replicable stopping position of the cylinder at any cylinder speed. This is not likely to be necessary for C1, but C2 may require a limit switch. For now, we will assume that no limit switches are required, which simplifies hardware requirements for the control scheme.

Control Logic Rationale

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Refer to pressing diagram. Define the 'zero position' as the position where all soil or the brick is ejected from the machine. Start by zeroing all positions - ejecting any remaining brick or soil left in the pressing chamber. This action is done irrespective of cylinder positions, assuming they are in the farthest position off zero. This means 3 steps:�

  1. Move C2 all the way to the right (allows ejection of brick via C1)
  2. Move C1 all the way to the top (brick ejection from compression chamber)
  3. Move C2 all the way to the left (brick ejection from the machine)

https://github.com/OSE/ceb-controller/tree/v4.0

Get the Control Code Here:

Diagram 6.3: To run the CEB machine, one should turn on the hydraulic power source first. Then, the electronics should be turned on.

On/Off

Control logic involves the zeroing action upon startup at all times. This is done at the beginning of brick pressing:�

  1. Under normal conditions
  2. After any power outage to the controller
  3. After CEB machine runs out of gas
  4. Any other contingency

The zeroing action also fills the loading drawer with soil, assuming that the hopper is filled with soil.

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9. Electronics

Mount the solenoid driver on top of the Arduino microcontroller.

Using the tin snips, cut 6 pieces of 20cm black wire, 2 pieces of 20cm red wire, 5 pieces of 1.5m black wire, and 1 piece of 1.5m red wire.

Using the wire strippers at 22 gauge, strip half a centimetre at one end of the 6 pieces of 20cm black wire and 1 piece of 20cm red wire.

Using the wire strippers at 18 gauge, strip a centimetre at the other ends of the 6 pieces of 20cm black wire and the 1 piece of 20cm red wire, as well as both ends of the other 1 piece of 20cm red wire, the 5 pieces of 1.5m black wire, and the 1 piece of 1.5m red wire.

Using the crimper, crimp the 10 to 12 gauge ring insulated connector at one of the 1 centimetre stripped ends of the 6 pieces of 20cm black wire, the 2 pieces of 20cm red wire, the 5 pieces of 1.5m black wire, and the 1 piece of 1.5m red wire.

Also crimp the 10 to 12 gauge small hole ring insulated connector at the remaining 1cm end of the 20cm red wire and crimp the 14 to 16 gauge ring connector to the remaining 1cm ends of the 5 pieces of 1.5m black wire and 1 piece of 1.5m red wire.

Using the screwdriver with the number 2 philips bit, connect the small ring end of the 20cm red wire to the remaining power switch terminal.

Insert the large ring end of the 6 1.5m wires through the bottom-middle hole of the lug box.

Using the screwdriver with the number 2 philips bit, connect the large ring end of the 1.5m red wire, the remaining ring end of the switch-connected 20cm red wire, and the ring end of the other 20cm red wire to the bottom-left screw of the terminal platform.

Connect the large ring end of the 5 1.5m black wires and the ring end of 5 20cm black wires to the top 5 screws of the terminal platform. Then connect the ring end of the remaining 20cm black wire to the bottom-right screw of the terminal platform.

Using the flathead screwdriver, connect the half centimetre ends of the 6 pieces of 20cm black wire to the lower terminal of the 5 mosfet terminal blocks, and the left terminal of the power terminal block. Note that the mosfet connections from left to right on the terminal platform should go from bottom to top on the solenoid driver. Also connect the half centimetre end of the 1 piece of 20cm red wire to the right terminal of the power terminal block.

Insert the 2 sensor units by their wire end into the right-bottom hole of the lug box.

Using the flathead screwdriver, connect the bluewhite wires, orange wires, and blue wires into the top, middle, and bottom terminal blocks, respectively, on the right side of the solenoid driver.

Using the screwdriver with the number 2 philips bit, screw-tighten the wire clamp at the right-bottom hole of the lug box.

Steps

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Icons Quick Reference

Printer: Designed by Dmitry Baranovsky (Sydney, New South Wales, AU 2012)

Video Player: Designed by Mourad Mokrane (Moscow, Moscow, RU 2013)

Video Tutorial: Designed by Joao Proenca (2013)

Video Player: Designed by Garrett Knoll (Los Angeles, CA, USA 2014)

Cook Book: Designed by Wojciech Zasina (PL, 2014)

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Manual Data

Graph of time it took to produce it - somewhere a sidebar

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Credits

  • (design this for significant contributions during the Workshop)
  • Book Sprinters/Documenters
  • Developers
  • Builders
  • Replicators
  • Funders - True Fans, Foundations, Etc, Crowdfunders, etc.

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Manual Development

*Show ideas of how to represent various items of content

1. Map of Replications - CEB Press - with Bubble Featuring replicators

2. Veo

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Example: 1 Step process

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Interdum et malesuada fames ac ante ipsum primis in faucibus. Donec posuere leo non nibh viverra, et lobortis mauris auctor.

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Example: 2 column layout

from zero to maker

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