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SAP Production Planning & Execution (PP)

Repetitive Manufacturing

Post Processing

of ERROR Backflush

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  1. Check Stocks (MB52)
  2. Check Production Version Backflush/Staging Location (C223)
  3. Check Planning situation in Planning Table (MF50)
  4. REM Confirmation (MFBF)
  5. Check Post Processing Report (MF47)
  6. Check Dependent Requirement created due to the Backlog of GI (MD04)
  7. Stage more Stocks for RM1 (MF60)
  8. Check Material Document (MB03) and new Stocks situation (MB52)
  9. Post Processing Individual Components (MF47)
  10. Correcting BP1 posting (MFBF)
  11. Display Data Entry Documents (MF12)

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Staging Location is SL02 with

356pc

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  • Check Stocks (MB52)
  • Check Production Version Backflush/Staging Location (C223)
  • Check Planning situation in Planning Table (MF50)
  • REM Confirmation (MFBF)
  • Check Post Processing Report (MF47)
  • Check Dependent Requirement created due to the Backlog of GI (MD04)
  • Stage more Stocks for RM1 (MF60)
  • Check Material Document (MB03) and new Stocks situation (MB52)
  • Post Processing Individual Components (MF47)
  • Correcting BP1 posting (MFBF)
  • Display Data Entry Documents (MF12)

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Check the PV

L1

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Staging (Backflush) Storage Location

SL02

for PV L1

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  • Check Stocks (MB52)
  • Check Production Version Backflush/Staging Location (C223)
  • Check Planning situation in Planning Table (MF50)
  • REM Confirmation (MFBF)
  • Check Post Processing Report (MF47)
  • Check Dependent Requirement created due to the Backlog of GI (MD04)
  • Stage more Stocks for RM1 (MF60)
  • Check Material Document (MB03) and new Stocks situation (MB52)
  • Post Processing Individual Components (MF47)
  • Correcting BP1 posting (MFBF)
  • Display Data Entry Documents (MF12)

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Let’s focus on this Planned Order with 500pc

Double-click

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Planned Order

37523 with

500pc

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Focus on this Planned Order 37523 for PV L1 for REM Confirmation

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  • Check Stocks (MB52)
  • Check Production Version Backflush/Staging Location (C223)
  • Check Planning situation in Planning Table (MF50)
  • REM Confirmation (MFBF)
  • Check Post Processing Report (MF47)
  • Check Dependent Requirement created due to the Backlog of GI (MD04)
  • Stage more Stocks for RM1 (MF60)
  • Check Material Document (MB03) and new Stocks situation (MB52)
  • Post Processing Individual Components (MF47)
  • Correcting BP1 posting (MFBF)
  • Display Data Entry Documents (MF12)

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Enter the Planned Order discussed in Slide 9,10

Press ENTER

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Other data default from the Planned Order

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the By-Product BP1 without the Storage Location will be an ISSUE

RM1 current stock 356 will be an ISSUE

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BACK

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SAVE to Process from the Defaults (the missing SLoc for BP1 and also insufficient stock of RM1 will be an ISSUE)

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Both materials have ISSUES, we can select them and correct it,

but if Posted without Correction; the Materials will be Parked to the Post-Processing report (COGI)

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Only GR and Activity Posting

BUT no GI

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  • Check Stocks (MB52)
  • Check Production Version Backflush/Staging Location (C223)
  • Check Planning situation in Planning Table (MF50)
  • REM Confirmation (MFBF)
  • Check Post Processing Report (MF47)
  • Check Dependent Requirement created due to the Backlog of GI (MD04)
  • Stage more Stocks for RM1 (MF60)
  • Check Material Document (MB03) and new Stocks situation (MB52)
  • Post Processing Individual Components (MF47)
  • Correcting BP1 posting (MFBF)
  • Display Data Entry Documents (MF12)

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Check Post Processing List

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An OPTION to DELETE the RECORD (with care and approval)

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Check the Details

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Detail report of the Backlog

You can SAVE to Postprocessing; HOWEVER, we will not perform this as the SLOC for BP1 not even corrected and RM1 still not enough stocks in SL02)

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  • Check Stocks (MB52)
  • Check Production Version Backflush/Staging Location (C223)
  • Check Planning situation in Planning Table (MF50)
  • REM Confirmation (MFBF)
  • Check Post Processing Report (MF47)
  • Check Dependent Requirement created due to the Backlog of GI (MD04)
  • Stage more Stocks for RM1 (MF60)
  • Check Material Document (MB03) and new Stocks situation (MB52)
  • Post Processing Individual Components (MF47)
  • Correcting BP1 posting (MFBF)
  • Display Data Entry Documents (MF12)

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A Dependent Requirement with MRP Data Element Text “/NProc.”

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Select the MRP Data Element Text “/NProc.” data line and

CLICK “Pegging”

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Such a BACKLog Posting do not have any PEGGING

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  • Check Stocks (MB52)
  • Check Production Version Backflush/Staging Location (C223)
  • Check Planning situation in Planning Table (MF50)
  • REM Confirmation (MFBF)
  • Check Post Processing Report (MF47)
  • Check Dependent Requirement created due to the Backlog of GI (MD04)
  • Stage more Stocks for RM1 (MF60)
  • Check Material Document (MB03) and new Stocks situation (MB52)
  • Post Processing Individual Components (MF47)
  • Correcting BP1 posting (MFBF)
  • Display Data Entry Documents (MF12)

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Check missing stocks in SL02 for PV L1

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Stock Determination Strategy results in this Storage Location to Replenish from

Qty missing suggested

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Let’s stage 200pcs from

SLoc SL01 to SL02

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Material Document Posted for the Transfer Posting

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  • Check Stocks (MB52)
  • Check Production Version Backflush/Staging Location (C223)
  • Check Planning situation in Planning Table (MF50)
  • REM Confirmation (MFBF)
  • Check Post Processing Report (MF47)
  • Check Dependent Requirement created due to the Backlog of GI (MD04)
  • Stage more Stocks for RM1 (MF60)
  • Check Material Document (MB03) and new Stocks situation (MB52)
  • Post Processing Individual Components (MF47)
  • Correcting BP1 posting (MFBF)
  • Display Data Entry Documents (MF12)

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Before the Staging

SL01 300

SL02 356

After the Staging

SL01 300 - 200 = 100

SL02 356 + 200 = 556

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  • Check Stocks (MB52)
  • Check Production Version Backflush/Staging Location (C223)
  • Check Planning situation in Planning Table (MF50)
  • REM Confirmation (MFBF)
  • Check Post Processing Report (MF47)
  • Check Dependent Requirement created due to the Backlog of GI (MD04)
  • Stage more Stocks for RM1 (MF60)
  • Check Material Document (MB03) and new Stocks situation (MB52)
  • Post Processing Individual Components (MF47)
  • Correcting BP1 posting (MFBF)
  • Display Data Entry Documents (MF12)

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we can check the Stocks of RM1

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Current stock in SL02

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Note BP1 still without a Storage Location for the GI (but change mode seems not available here)

RM1 current stock is 556 (Slide 46), so the Backlog correction should be possible now

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SAVE

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BP1 missing Storage Location is not Possible

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DELETE BP1

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BP1 Backlog deleted

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  • Check Stocks (MB52)
  • Check Production Version Backflush/Staging Location (C223)
  • Check Planning situation in Planning Table (MF50)
  • REM Confirmation (MFBF)
  • Check Post Processing Report (MF47)
  • Check Dependent Requirement created due to the Backlog of GI (MD04)
  • Stage more Stocks for RM1 (MF60)
  • Check Material Document (MB03) and new Stocks situation (MB52)
  • Post Processing Individual Components (MF47)
  • Correcting BP1 posting (MFBF)
  • Display Data Entry Documents (MF12)

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In MFBF

Component Backflush

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REMOVE RM1

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Enter the GR Storage Location and SAVE

BP1 is a By-Product -10 means GR

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Material Document Posted (it says GI)

but since BP1 is a By-Product, actually GR was Posted

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  • Check Stocks (MB52)
  • Check Production Version Backflush/Staging Location (C223)
  • Check Planning situation in Planning Table (MF50)
  • REM Confirmation (MFBF)
  • Check Post Processing Report (MF47)
  • Check Dependent Requirement created due to the Backlog of GI (MD04)
  • Stage more Stocks for RM1 (MF60)
  • Check Material Document (MB03) and new Stocks situation (MB52)
  • Post Processing Individual Components (MF47)
  • Correcting BP1 posting (MFBF)
  • Display Data Entry Documents (MF12)

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Check Material Documents LOG

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Slide 19

Original REM Confirmation with BACKLOG

(note WARNING)

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Double-click

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FG1 posted via REM Confirmation in MFBF

(only FG1 and the Components RM1 and BP1 not posted)

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Slide 49

Correcting RM1 Backflush via “Post Processing Lists of Components” via MF47

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RM1 corrected Posting via MF47

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Slide 56-59

By-Product Re-posting via MFBF

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Correction Posting of BP1 via MFBF