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HOUSEKEEPING �and�5 “S” Process

Learning a common sense approach for building enthusiasm within an organization for improving the work environment and the way work is done.

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Housekeeping does not mean only cleanliness, it means much more than only cleanliness

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It means cleanliness, tidiness and much more……

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Good housekeeping means cleanliness, tidiness and…

Place for every thing

&

Every thing in it’s place

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Why good housekeeping?

Good housekeeping

promotes

Quality

Safety

Productivity

Clean

Environment

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How does good housekeeping help?

Place for every thing

Inventory of every item

Get rid of unwanted material

Why do we need?

Low inventory means less cost

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How does good housekeeping help?

Every thing in it’s place

Identification system in the dept.

Searching time is eliminated

Discipline in the dept.

Improved productivity & high moral

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Therefore, the first step towards good housekeeping will be to identify if there is a place for every thing in the work area, and if every thing is in its place.

Are you ready for this exercise?

1st step in housekeeping.doc

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An introduction to 5 “S”

5 “S” is a systematic approach to good housekeeping

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An introduction to 5 “S”

The concept of good housekeeping has been with Japanese for a very long time. At home and school, children are disciplined to adhere to good housekeeping

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Why 5 S is popular?

  • Workplace becomes clean and better organised,
  • Shopfloor and office operations becomes safer and easier.
  • Results are visible.
  • Employees are highly motivated.

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THANK YOU !!!

Racefin Ong Suco

Local Government Operations Officer

DILG - Aklan

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"5S" was invented in Japan, and stands for five (5) Japanese words that start with the letter 'S':

Japanese Term

English Equivalent

English transliterated 5 “S” Process

Seiri

Tidiness

SORT

Seiton

Orderliness

SET

Seiso

Cleanliness

SHINE

Seiketsu

Standardization

STANDARDIZE

Shitsuke

Discipline

SUSTAIN

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SEIRI (SORT) Tidiness

  • Refers to the act of throwing away all unwanted, unnecessary, and unrelated materials in the workplace. 
  • People involved in Seiri must not feel sorry about having to throw away things.

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SEIRI (SORT) Tidiness

  • The idea is to ensure that everything left in the workplace is related to work.
  • Even the number of necessary items in the workplace must be kept to its absolute minimum.
  • Because of seiri, simplification of tasks, effective use of space, and careful purchase of items follow.

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  • SORT OUT THE ITEMS AND DISCARD THE UNWANTED
    • Make a list of all the items in the department.
    • The list should include raw material, wip, finished product, tools, tackles, dust bin, facilities like chair, table, bins etc. nothing should be left unlisted.
    • Appropriate authority should decide which items can be disposed off and which items need to be kept in the department.
    • Items marked for disposal should be disposed off in a safe manner.

SEIRI (SORT) Tidiness

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SEITON (SET) Orderliness

  • Consists of putting everything in an assigned place so that it can be accessed or retrieved quickly, as well as returned in that same place quickly. 
  • If everyone has quick access to an item or materials, work flow becomes efficient, and the worker becomes productive. 

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SEITON (SET) Orderliness

  • The correct place, position, or holder for every tool, item, or material must be chosen carefully in relation to how the work will be performed and who will use them. 
  • Every single item must be allocated its own place for safekeeping, and each location must be labeled for easy identification of what it's for. 

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SEITON

  • PLACE FOR EVERY THING
    • After disposing unwanted material, provide appropriate place for every item that has to be kept in the department.
    • While providing the place the ergonomic factors and safety aspects have also to be considered.
    • Place for movement of men and material should also be provided.
    • Place should be distinctly identified and marked.
    • Place for display of instructions, posters etc. should also be identified.

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SEISO (SHINE) Cleanliness

  • Also means “sweeping” and says that 'everyone is a janitor.' 
  • Consists of cleaning up the workplace and giving it a 'shine'. 
  • Cleaning must be done by everyone in the organization, from operators to managers.

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SEISO (SHINE) Cleanliness

  • It would be a good idea to have every area of the workplace assigned to a person or group of persons for cleaning.
  • No area should be left uncleaned.
  • Everyone should see the 'workplace' through the eyes of a visitor - always thinking if it is clean enough to make a good impression.

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SEISO

  • CLEAN THE PLACE THOROUGHLY AND KEEP EVERY THING IN IT’S PLACE.
    • Clean every thing including material, floor, containers, walls, windows etc.
    • If necessary painting also should be done.
    • While painting follow colour codes wherever applicable.
    • Insist on regular cleaning at the end of the work

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SEIKETSU (STANDARDIZE) Standardization

  • more or less translates to 'standardized clean-up'.
  • It consists of defining the standards by which personnel must measure and maintain 'cleanliness'. 

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SEIKETSU (STANDARDIZE) Standardization

  • Its encompasses both personal & environmental cleanliness.
  • Personnel must therefore practice 'seiketsu' starting with their personal tidiness.

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SEIKETSU (STANDARDIZE) Standardization

  • Visual management is an important ingredient of seiketsu. 
  • Color-coding and standardized coloration of surroundings are used for easier visual identification of anomalies in the surroundings.

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SEIKETSU (STANDARDIZE) Standardization

  • Personnel are trained to detect abnormalities using their five senses and to correct such abnormalities immediately.

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SEIKETSU

  • Maintain high standards of housekeeping at workplace at all times.
    • Ensure that people keep the items at designated place after it’s use.
    • If possible, design the system such that if some thing is missing from the place, it is easily highlighted

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SHITSUKE (SUSTAIN) Discipline

  • It denotes commitment to maintain orderliness and to practice the first 4 S as a way of life. 
  • The emphasis of shitsuke is elimination of bad habits and constant practice of good ones. 

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SHITSUKE (SUSTAIN) Discipline

  • Once true shitsuke is achieved, personnel voluntarily observe cleanliness and orderliness at all times, without having to be reminded by management.

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SHITSUKE

  • Train people to follow good housekeeping discipline.
    • Train people in 5 S, housekeeping etc.
    • Lead by example.
    • Maintain discipline in every aspect

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What is 5 “S”

5 “S”

Japanese

English

1 S

Seiri

Sort out unnecessary items in the workplace and discard them.

2 S

Seiton

Arrange necessary items in good order.

3 S

Seiso

Clean your workplace thoroughly so that there is no dust on floors, machines and equipment.

4 S

Seiketsu

Maintain high standards of housekeeping at workplace at all times.

5 S

Shitsuke

Train people to follow good housekeeping disciplines.

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5 S

Management’s commitment

Management’s involvement

Participation by all

Supported

By all

Self sustaining

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The sixth “S”?

  • “SAFETY” is sometimes added
  • Adding it, is unneccesary, since following the 5 “S” will result in a “safe environment”

  • SAEAMAT NGA ABU!!

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Thank you

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Role of top management in 5 “S” implementation

  • Play the role of mentor
  • Initiate the 5S programme
  • Provide resources
  • Appreciate the efforts

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Role of middle and line management in 5 “S” implantation

  • Play the role of facilitator
  • Take initiative in his area of work
  • Train the people in 5S
  • Give the feedback

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Role of employees in 5 “S” implementation

  • Participate actively.
  • Give suggestions.
  • Respect the opinion of others.
  • Be a good team player, and
  • Maintain discipline

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SALAMAT PO!