Device for inrush current minimization in �three phase transformers
Power Electronics for Renewable Integration (PERI) Laboratory,
Department of Electrical Engineering, Indian Institute of Technology Kanpur, India
ID: IIGPUTVQ4N93K
TEAM INTRODUCTION
Parvraj Pachore
Nachiketa Deshmukh
Mentor: Dr. Sandeep Anand, Assistant Professor
Department of Electrical Engineering,
Indian Institute of Technology Kanpur, India
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MOTIVATION
Solar Generation scenario in India:
[Source: Wikipedia, Bridge to India]
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[Source: Wikipedia]
INRUSH CURRENT AND IT’S MINIMIZATION
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Effects of
Inrush current
Reduced transformer life
Mal-operation of protective relays
Reduction in
power quality
Inrush Current Minimization
Insertion of series resistance
Using superconducting material
Voltage compensation
Controlled Switching
Independently Operated CB
Gang Operated CB
Existing Controlled Switching Products
Vizimax: SynchroTeq
GE: RPH3
ABB: Switchsync
Requirements:
PROPOSED SOLUTION AND TECHNICAL INNOVATION
Finding an optimum instant to energize the transformer to avoid core saturation
The developed device works for minimization in inrush currents in three phase transformers energized using three phase gang operated circuit breakers
Eliminates use of flux measurement element: Reduction in cost
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DEVELOPMENT STAGES OF THE PROTOTYPE
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Jan-May 2017
June-Aug 2017
Sept-Oct 2017
Nov-Dec 2017
Controller-In-Loop
test with RTDS
RTDS
simulation
Development of RTDS
interfacing board
Development of
Inrush Minimization
PCB_1
Feb & May 2018
Field test at
NTPC-Dadri
Feb-May 2018
Nov 2018
Jan 2019
Development of
field compatible
prototype
Lab test and
IITK field test
Field test at
NTPC-Faridabad
PROTOTYPE DEVELOPMENT AND CONNECTION DIAGRAM
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TESTS AND RESULTS(1)
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A. RTDS test
B. LAB test
C. Field test
TESTS AND RESULTS(2)
4.92 W/In3
9.83 W/In3
17.87 W/In3
5.36 W/In3
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RTDS test: 6 pu to 0.7 pu
LAB test: 4.2 pu to 1.2 pu
Field test: 5.3 pu to 2.87 pu
EXTENDED APPLICATIONS FOR TRANSFORMER SWITCHING
Generation
Transmission
Distribution
Renewable energy
generation
Hydro-
generation
HVDC-substation
Large industrial
And domestic loads
Railways and transportation loads
Distribution
Transformers
High Voltage Transformers
CAPACITOR AND REACTOR SWITCHING
Capacitor: Controlled closing and Reactor: Controlled opening
High voltage
line switching
Reactor
Capacitor
Shunt Reactor
/ Filter
Capacitor
Bank
Use of smart grid and SCADA would increase switching operations in power system
Analyzing the market requirement
Technical Solution, Simulation of the idea
Fabricating prototype suitable for testing in actual field
Testing the prototype in actual field for verification of the idea
Depending on test results, improving the technique
Fabricating, Commercializing and Marketing the product
MARKET REQUIREMENT
TECHNICAL
INNOVATION
PROTOTYPE
FABRICATION
TESTING
IMPROVING
PRODUCTION
PROTOTYPE ROADMAP
CURRENT
STAGE
MARKET ANALYSIS(1)
Fig: Yearly transformer production (GVA)
Source: IEEMA, Edel Invest Research
Indian transformer industry is estimated to grow with more than 10% CAGR in next 5 years to cater increasing power,
Powergrid:
Increase of number of capacitor and reactor banks: Same rate as transformer
Source: CIGRE survey
[Source: Electrical and Power Review]
MARKET ANALYSIS(2)
Low cost
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The existing products are invasive in nature for flux measurement, however our method estimates the flux values
Target Indian Customers:
General Electric: RPH3
ABB: SwitchSync
Vizimax: SynchroTeq
Our Product:
Comparison with existing products
Where do we stand-out?
Applicable for all CBs, hence all voltage ranges
BUDGET
Particulars | Justification | Estimated budget |
Hardware development | Consumables: DSP Controller, Power supply, Relays, PCB fabrication, Covering, Voltage sensors, protection ICs, Indication LEDs, Display, Display controller (R-pi), Resistors, capacitors, Soldering materials and arrangement | 4 Lacs INR |
Equipment (for testing and commissioning): Transformer, capacitor bank, reactor bank for lab tests; Connecting cables for field tests | 2 Lacs INR | |
Manpower | One project engineer at Rs. 25000 per month for 12 moths. | 3 Lacs INR |
Travel | To attend week long course at IIT Bombay if selected by IIGP. To travel to conferences, meeting companies etc. | 1 Lacs INR |
Assumption: All equipment are not necessary as we are using the test equipment already available in IIT Kanpur.
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THANK YOU!