SAP Production Planning & Execution (PP)
Repetitive Manufacturing
Flow
Part 4
REM Backflush
Part 4
This REM Planned Order Qty is 60, we shall perform REM Confirmation of 10
REM Confirmation using MFBF
Confirmation and Backflush to Production Line T-L310
Calculated based on BOM, but change as needed
Backflush/GI from this Storage Location where Materials were Staged
Goto Rate Routing
Change hours as needed
GR, GI and Confirmation done
Part 4
100 before the GR
Original Planned Order Qty of 60
Before
GR
100 + GR of 10
= 110
Original Planned Order qty was 60,
60 - GR of 10 = 50 Remaining to be produced
After GR
Part 4
Check Warehouse Stock
Staging Location Before Backflush
T-B710 PL03 100
T-T610 PL03 120
T-T710 PL03 100
T-TE10 0088 1000
Before Raw Material backflushed
Staging Before Expected
Location Backflush Backflush Remaining Qty
T-B710 PL03 100 10 100 - 10 = 90
T-T610 PL03 120 20 120 - 20 = 100
T-T710 PL03 100 10 100 - 10 = 90
T-TE10 0088 1000 10 1000 - 10 = 990
(The above are Raw Materials to produce T-B1010)
To be Backflushed
Before Raw Material backflushed
Staging Before Expected
Location Backflush Backflush Remaining Qty
T-B710 PL03 100 10 100 - 10 = 90
T-T610 PL03 120 20 120 - 20 = 100
T-T710 PL03 100 10 100 - 10 = 90
T-TE10 0088 1000 10 1000 - 10 = 990
After Raw Material backflushed
Assembly GR into Storage Location PL01
Just now received
T-B1010 into SLoc PL01
Part 4
Assembly GR
(red)
Component Backflush (red)
Movement Types defaulted from the REM Profile assigned to the Material Master MRP4 data view
Part 4
Actual Costs posted can be found in the Cost Collector
Display Actual Costs
GR of Assembly Credit the Cost Collector
Backflush of Components Debits the Cost Collector
Confirmation of Machine hours Debit the Cost Collector
Overhead costs absorption are not done at MFBF backflush step. It will be calculated via month end Period Closing Settlement process
Check Material Documents
Check the
Material Document
This is a different Material Document number as it is done on a different day, but the Qty confirm and backflush is the same
Check FICO Documents Posted from MFBF
check
CO Document
The Costs is charged to the ORDER in the Costs Collector
Material and Machine Costs are Debited to the Order
while
GR is Credited to the Order
The Order in the Cost Collector
check
FI Document
GR of the FG
Debit Stock A/C
Credit Factory Output A/C
Backflush of Components
Debit Expenses A/C
Credit Stock A/C