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MAYURBHANJ SCHOOL OF ENGINEERING

AY-2021-2022

ELECTRICAL ENGINEERING DEPARTMENT

5th Semester

SUB-Energy Conversion - II

TOPIC-ALTERNATOR

by

Er. Sailesh Barik

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CONSTRUCTION OF ALTERNATOR

Stationary Armature - Rotating Field

An alternator has 3 phase winding on the stator and

DC field winding on the rotor.

STATOR

Stationary part of the machine.

It is built up of Sheet-Steel Lamination Core (Stampings) with slots

to hold the armature Conductor

Armature winding is connected in STAR

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ROTOR:

There are two types of rotor

i) Salient Pole type {Projected Poles}

ii) Non - Salient Pole type {Non – Projected Poles} Smooth Cylindrical Type

Salient Pole type {Projected Poles}

It is also called Projected Poles.

Poles are mounted on the larger circular frame.

Made up of Thick Steel Laminations.

Field Winding are connected in series.

Ends of the field winding are connected to the DC Supply through Slip Rings

Features

Large Diameter and short Axial Length.

Poles are Laminated to reduced

Eddy Current Losses

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DAMPER WINDING

Pole faces are provided with damper winding

Damper winding is useful in preventing Hunting

EMF generated will be sinusoidal

Copper Bar

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II) NON SALIENT POLE TYPE

Smooth cylindrical rotor or TURBO ALTERNATOR

field  winding  used in high speed alternators driven by steam turbines .

Features

Smaller diameter and larger axial length compared to salient pole type machines, of the same rating.

Less Windage loss.

Speed 1200 RPM to 3000 RPM.. Better Balancing..

Noiseless Operation

Flux distribution nearly sine wave

Frequency 50 Hz

Ns = 120 F / P

Poles

2

4

6

Speed

3000

1500

1000

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EMF Equation

 

Where,K

c

= cos

(α/

2),

K

d

= {sin

(mβ/

2)} / {m sin

(β/

2)}

f = PNs/120, Hz;

Φ

= flux per pole, Wb

T

ph

= Turns in series per phase

= (

No. of slots * No. of cond. per slot) / (2 x 3)

 phd c ph

T  f K K  E 

 

44.4

                                                                                                                                                                                                        

EMF Equation of an Alternator

Let

Φ = Flux per pole, Wb

P = Number of Poles

Ns = Synchronous Speed in RMP

Z = Total Number of Conductors or coil sides in series / Phase

Z = 2T

T = Number of coils or Turns per phase

Tph = Turns in series per phase

= ( No. of slots * No. of cond. per slot) / (2 x 3)

  Zph = Conductor per phase

Zph = Z / 3. No. of phase 3

Kc or Kp = Pitch factor or coil span factor

Kd = Distribution factor

Kp = Cos (α / 2 )

Kd = Sin (mβ / 2)

m Sin(β / 2)

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ARMATURE WINDING

3 Phase alternator carry 3 sets of winding arranged in slots

Open circuited

6 terminals

Can be connected in Star or Delta

Armature Winding Classification

  1. Single Layer and Double Layer Winding
  2. Full Pitch and Short Pitch Winding
  3. Concentrated and Distributed Winding

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Single Layer and Double Layer Winding

Single- layer winding

• One coil-side occupies the total slot area

• Used only in small ac machines

Double- layer winding

• Coil-sides in two layers

• Double-layer winding is more common used above about 5kW machines

The advantages of double-layer winding over single layer winding:

a. Easier to manufacture and lower cost of the coils

b. Fractional-slot winding can be used

c. Chorded-winding is possible

d. Lower-leakage reactance and therefore , better performance of the machine

e. Better emf waveform in case of generators

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POLE – PITCH

It is the distance between the centres of pole

faces of two adjacent poles is called pole pitch.

 

Pole pitch = 180 Phase angle

COIL :

A coil consists of two coil sides.

Placed in two separate slots

SLOT PITCH:

It is the phase angle between two adjustment slots

COIL SPAN OR COIL PITCH

It is the distance between two coil sides of a coil

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Full Pitch and Short Pitch Winding

Full Pitch Winding

If the coil span is equal to pole pitch then the winding is called Full Pitch Winding

Coil Span = Pole Pitch

Short Pitch Winding

If the coil span is less than Pole

Pitch is called Short pitch

winding

e1 V

e2 V

e1 V

e2 V

e2 V

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CONCENTRATED AND DISTRIBUTED WINDING

Advantages of Short Chorded winding or Chorded Pitch Winding

  1. Copper is saved
  2. Mechanical strength of the coil is increased
  3. Induced EMF in improved

Slot Angle : The angular displacement between any two

adjacent poles in electrical degree

Slot angle (β) = 180

(Number of slots / Pole)

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PITCH FACTOR OR COIL SPAN FACTOR OR SHORT CHORDED FACTOR

Kp OR Kc

Pitch factor is defined as the ratio EMF induced in the Short pitch winding to the EMF induced in the full pitch winding

 

 

E V

E V

E V

α

α/2

A

B

D

C

2E

Vector Sum EMF = AB

= AC + CB

 

AD = BD

Kp = Cos (α / 2)

 

α/2

Kp = AC + CB

AD + DB

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DISTRIBUTION FACTOR OR BREATH FACTOR (Kd)

 

E in coil 2

E in coil 1

β

β

E in coil 3

 

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Arithmetic Sum of EMF = AB + BC + CD

From Vector diagram AB = Ax + xB

= r Sin (β/2) + r Sin (β/2)

AB = 2 r Sin (β/2)

AB = BC = CD = 2 r Sin (β/2)

Arithmetic Sum of EMF = 3 x (2 r Sin (β/2) )

If there are ‘m’ slots for distribution, then

Arithmetic Sum /phase of the EMF = m x (2 r Sin (β/2) )

Vector Sum of EMF AD = AE + ED

Vector Sum of EMF AE = ED = r Sin (mβ/2)

 

 

Vector Sum of EMF = 2r x (Sin (mβ/2))

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Armature Leakage Reactance(XL)

 

Three major components -Slot leakage reactance, end winding leakage reactance and tooth tip leakage reactance.

Synchronous reactance / phase

Xs = XL + Xa

, where

Xa is the fictitious armature reaction reactance.

Synchronous impedance/phase

Zs = (Ra + jXs).

Causes of Voltage drop in Alternator

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Armature Reaction

 

Effect of the armature flux on the main field flux.

Armature Reaction effect depends upon the PF of the Load

UPF - cross magnetizing.

Lag PF - demagnetizing.

Lead PF - magnetizing

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UPF (Pure Resistive Load)

cross magnetizing

N

S

Main Flux Φf

Armature Flux Φa

Main Flux

Φf

Eph

Induced EMF due to Main Flux Φf

Iaph

Φa

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Lagging PF (Purely Inductive Load)

Demagnetizing

N

S

Main Flux Φf

Armature Flux Φa

Main Flux

Φf

Eph

Induced EMF due to Main Flux Φf

Ia

Armature Flux

Φa

Load current

Lag the Voltage by

90

Main Flux

Decreases

DC excitation

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Lead PF (Purely Capacitive Load)

Magnetizing

N

S

Main Flux

Φf

Eph

Induced EMF due to Main Flux Φf

Ia

Armature Flux

Φa

Main Flux Φf

Armature Flux Φa

Load current

Lead the Voltage by

90

Main Flux

Increases

DC excitation

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1.Direct loading method

2. Synchronous impedance method or E.M.F. method

3. Ampere-turns method or M.M.F. method

4. Zero power factor method or Potier triangle method

5. ASA modified from of M.M.F. method

6. Two reaction theory

VOLTAGE REGULATION

Voltage Regulation of an alternator is defined as the change in terminal voltage from NO load to full load divided by full-load voltage.

% Voltage Regulation = E0 – V x 100

V

There are different methods available to determine the voltage regulation of an alternator,

 

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Direct loading method

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The prime mover drives the alternator at its synchronous speed.

The star connected armature is to be connected to a three phase load

The field winding is excited by separate d.c. supply.

To control the flux i.e. the current through field winding, a rheostat is inserted in series with the field winding.

Eph   α   Φ

..... (From e.m.f. equation)

For high capacity alternators, that much full load can not be simulated or directly connected to the alternator. Hence method is restricted only for small capacity alternators.

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Synchronous Impedance Method or E.M.F. Method

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The method is also called E.M.F. method

The method requires following data to calculate the regulation.

  1. The armature resistance per phase (Ra).

2. Open circuit characteristics which is the graph of open circuit voltage against the field current. This is possible by conducting open circuit test on the alternator.

3. Short circuit characteristics which is the graph of short circuit current against field current. This is possible by conducting short circuit test on the alternator.

Zs is calculated.

Ra measured and Xs obtained.

For a given armature current and power factor, Eph determined - regulation is calculated.

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Synchronous Impedance

 

Regulation Calculation

Zs = √(Ra)2 + (Xs)2

Xs = √(Zs)2 - (Ra)2

Xs

Eph = √ (Vph Cos Φ + Ia Ra)2 + (Vph Sin Φ ± Ia Xs)2

 

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Phasor Diagram of a loaded Alternator

Lagging PF Load

Vph

IaRa

IaXs

Eph

Ia

IaZS

O

A

B

C

Φ

Eph = √ (Vph Cos Φ + Ia Ra)2 + (Vph Sin Φ + Ia Xs)2

Vph Cos Φ

Vph Sin Φ

IaRa

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Synchronizing and Parallel operation

Necessary Condition for Synchronization

The process of switching of an alternator to another alternator or with a common Bus bar without any interruption is called Synchronization

CONDITIONS FOR PARALLEL OPERATION

1. The terminal voltage of the incoming machine must be same as that of bus bar Voltage.

2. The frequency of the generated voltage of the incoming machine must be same as that of bus bar frequency.

3. The phase Sequence voltage of the incoming machine must be same as that of bus bar.(R Y B).

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Advantages of Parallel operation

Continuity of supply is possible when Breakdown or Shut down for maintenance of alternator in generating station

Repair and Maintenance of individual machine can be carried out one after the other without effecting the normal routine work

Depending upon the load requirement any number of alternator can be operated and the remaining can be put off

It is economical and improves the efficiency of the generating station

New alternator can be connected in parallel, when the demand increases. This reduces the capital cost of the system.

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Methods of Synchronization of alternator

Three Methods

  1. Dark lamp method.
  2. Bright Lamp Method
  3. Synchroscope Method

Conditions Should Satisfy

1. Voltage �2. Frequency

3. Phase Sequence

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Existing Alternator

Incoming Alternator

L1

L2

L3

Alternator 1

Alternator 2

R

R

R’

Y

Y’

Y

B

B’

B

Main Switch

Synchronizing

Switch

Bus Bar

V

V

Bus Bar Voltage

Incoming Voltage

Dark lamp

method

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Alternator 1 is already (Exciting) connected with the Bus Bar and Supplying power to load

Alternator 2 is Incoming Alternator

Voltage of Incoming Alternator SHOULD be same to that of Exciting Alternator

V1 = V2 Voltage SAME

Phase Sequence

3 Lamps Glowing Uniformly together and becoming dark together Phase Sequence

is correct

LAMP Flickering together in uniform

Frequency

Difference in frequency Lamp will be glow DARK and BRIGHT alternatively

Speed of alternator 2 should be adjusted

Demerits

It is not possible to judge whether the incoming alternator is fast or slow.

The lamp can be dark even through a small value of voltage may present across the

Terminals.

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Existing Alternator

Incoming Alternator

L1

L2

L3

Alternator 1

Alternator 2

R

R

R’

Y

Y’

Y

B

B’

B

Main Switch

Synchronizing

Switch

Bus Bar

V

V

Bus Bar Voltage

Incoming Voltage

Bright Lamp

Method

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Lamps are cross connected

Lamps will GLOW the BRIGHTEST when two voltage are in PHASE (V2)

V1 = V2 Voltage SAME

Phase sequence same LAMPS will start Flickering in uniform

Switch is closed at the middle of the Brightest period of the lamp

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Existing Alternator

Incoming Alternator

Alternator 1

Alternator 2

R

R

R’

Y

Y’

Y

B

B’

B

Main Switch

Synchronizing

Switch

Bus Bar

V

V

Bus Bar Voltage

Incoming Voltage

Synchroscope

Method

Slow

Fast

Synchroscope

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LAMP Flickering together in uniform

Synchroscope consists of STATOR and ROTOR

The ROTOR is connected to the INCOMING alternator

The STATOR is connected to the EXISTING alternator

The pointer is attached to the rotor. The pointer will indicate the correct time of

closing the switch. (12’O Position)

Frequency Different the pointer will rotate

Anti clock wise ---- Frequency of INCOMING alternator is LOW

Clock wise ---- Frequency of INCOMING alternator is Higher

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