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Course Title: Dairy Science and Milk Product Technology

Course Code: APT 221 Credit Hours: 2 (1+1)

Full Marks: 50 Theory: 25 Practical: 25

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Course - outline

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Introduction: Milk definition, Composition of milk, Colostrum, Diagrammatic representation of milk constituents, legal standards of milk.

Dairy development in Nepal: history and present scenario, formal and informal sectors, dairy-related institutions, opportunities and constraints of dairy development in Nepal

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Composition of milk:

Fat: Definition, principal fatty acids in milk fat, composition of fat, Fat globule, melting point, softness, and hardness of milk fat, phospholipids

Lactose: Structure, physical and chemical properties, lactose intolerance

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Composition of milk:

Proteins: Types of casein and whey proteins, physical and chemical properties, structure of casein, coagulation of casein, use of casein, deterioration of milk proteins

Enzymes: enzymes in milk, functions

Vitamins, minerals, and NPN compounds in milk, Nutritive value

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Physical and chemical properties of milk:

Physical state, acidity, pH, density, specific gravity, color, flavor, viscosity, surface tension, R.I, specific heat, electrical conductivity, O-R potential, B.P, F.P

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Factors affecting the composition of milk:

Breed, species, genetics, individuality, pregnancy, age/parity, milking

Interval, milking frequency, stage of lactation, milking process, dry period, seasonal variations, ambient temperature, nutrition, hormone, diseases

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Natural flavor and off-flavors of milk:

Absorbed: feed, barny, cowy, weedy, unclean, stale, refrigerator/cooler

Bacterial: acid, bitter, malty, unclean, fruity/fermented, putrid, rancid

Chemical: Cowy/ketosis, salty, rancid, bitter, oxidized, sunlight, foreign, astringent, medicinal, flat, cooked

Prevention of off-flavors in milk

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Milk processing:

Organogram of dairy industry, milk reception, weighing, sampling, platform tests, straining, filtration, clarification, bactofugation, processing of milk, storage of milk, transportation, distribution

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Milk processing:

Milk chilling: chilling equipment, importance of chilling

Cream separation: milk standardization, separation of cream by gravity and centrifugal methods, advantages of centrifugal separation, factors influencing fat percentage in cream

Homogenization: types of homogenizer, mechanism, factors affecting homogenization, homogenization efficiency, and effects

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Heating methods:

Pasteurization: definition, temperature and time combinations, LTLT, HTST, stages in HTST, advantages and disadvantages

Sterilization: definition, batch, and continuous, advantages and disadvantages

UHT processing, shelf life, packaging

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Cream: composition, classification, whipping of cream,

Butter: composition, principle of churning, processing of butter, temperature treatment of fat, packaging, storage, defects

Ghee: definition, composition, different methods of production, granulation of ghee, keeping quality, renovation of ghee, and defects

AMF, Butter oil, and Fat spreads

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Khoa: definition, classification, quality of milk, chemical composition, methods of production, nutritive value, continuous method, packaging, storage and spoilage

Paneer and Chenna: definition, composition, quality of milk, processing, and storage

Yogurt: starter culture, method of preparation, types, packaging, storage, and defects

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Ice cream: types, raw materials and ingredients, icecream mix formulation, overrun, processing stages, storage, defects

Condensed milk: definition, types, composition, physicochemical properties, processing, lactose crystallization, use, and defects

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Powdered milk:

Composition, properties, spray drying system, drum drying, processing of SMP, WMP, and whey powder, instantanization, reconstitutability, importance, storage, and defects

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Cheese:

Definition, classification, composition, principle of cheese making, renneting, factors affecting rennin action, manufacture of Cheddar, Mozzarella, Yak, Kanchan cheese, Processed cheese, cheese ripening, storage, and defects

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Sweets prepared from chhana and khoa: Lalmohan, Peda, Burfi, Rossogolla

Special types of milk: sterilized milk, flavor milk, toned milk, double-toned milk.

Utilization of dairy by-products: skim milk, buttermilk, whey, ghee residue

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S.N

Topics

No. of lectures

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Study of commonly used dairy equipment in a lab and study of milk sampling procedures

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Titratable acidity, COB, and alcohol tests in milk

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Estimation of fat, SNF, and TS in milk by traditional and ultrasonic milk analyzer methods

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Estimation of protein in milk

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Determination of R.I and R.M value of Ghee

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Determination of viscosity of milk and milk products

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Adulteration tests in milk

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Study of MBR test for assessing microbial quality

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TPC and Coliform tests in milk

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CMT and SCC tests in milk

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Preparation of cheese

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Preparation of yogurt

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Preparation of ice cream

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Preparation of Khoa

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Visit to modern milk and milk products processing plant

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References

  1. De, Sukumar. 2004. Outines of Dairy Technology. Oxford University Press, New Delhi, India.
  2. Mugal, VD, Signal, KK and Sharma, DD. 2003. Advances in Dairy Animal Production.
  3. Clarence, HE, Combs, WB and Macay, H. 1994. Milk and Milk Products. Mc Graw- Hill Publishing Co., India.
  4. Mathur, MP, Roy, DD and Dinakar, P. 2008. Textbook of Dairy Chemistry. ICAR, India.
  5. Sharma, R. 2006. Production, Processing and Quality of Milk. Int. Book Distributing Co., India.
  6. Varnam, A. H., & Sutherland, J. P. (1994). Milk and milk products: Technology, chemistry, and microbiology. Springer Science & Business Media.
  7. Walstra, P., Wouters, J. T. M., & Geurts, T. J. (2006). Dairy science and technology. CRC Press.

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  • Nepal imposed import restrictions on SMP and WMP in 2018 after imports started to balloon
  • In 2017, Nepal imported milk worth $18.7 million
  • The consumption requirement for milk in Nepal is 92 L/p/annum, and the country produces 78 L/p/annum, fulfilling 86% of its requirements
  • Current deficit is ~ 550,000 L of fluid milk per day with 10–20 % variability during the lean (Mar-Jul) and the flush season (Aug-Feb)
  • Kathmandu Valley’s demand for milk is 75,000 L/day and 3,000 L for yoghurt

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  • In the past 5 years, the state-owned company hiked price of milk by Rs 32/L
  • DDC’s standardized milk costs Rs 97/L (+Rs. 16)
  • Cow milk costs Rs 116/L (+Rs. 14)
  • Tea milk costs Rs 90/L (+Rs. 10)
  • High fat milk costs Rs 130/L (+Rs. 16)
  • Raw milk purchase cost Rs. 65/L (+8.60)

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  • Cattle and Buffalo heads:1,02,997 & 78,833
  • Produces 317,823 L milk daily
  • Need 156,000 L milk/day to meet the FAO recommendation and exports 174,800 L

The extra quantity is supplied to other districts, mainly to Kathmandu, then Kaski and neighboring districts.

176 L per capita in CHITWAN

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PRESENT CONTEXTMILK PRODUCTION, HANDLING AND PROCESSING

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Bright Sides Yet

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Current practices

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Future !