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VLSI Design – 18EC72

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Course Objective

  • Impart knowledge of MOS transistor theory and CMOS technologies
  • Learn the operation principles and analysis of inverter circuits.
  • Design Combinational, Sequential and dynamic logic circuits as per the requirements.
  • Infer the operation of Semiconductors Memory circuits.
  • Demonstrate the concepts of CMOS testing.

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Syllabus

  • M1: Introduction & MOS Transistor Theory.
  • M2: Fabrication & Scaling of MOS Circuits.
  • M3: Delay & Combinational Circuit Design.
  • M4: Sequential Circuit Design & Dynamic logic circuits.
  • M5: Semiconductor Memories ,Testing & Verification.

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Text Book

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Text 1

Text 2

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Course Outcomes

  • Demonstrate understanding of MOS transistor theory, CMOS fabrication flow and technology scaling.
  • Draw the basic gates using the stick and layout diagrams with the knowledge of physical design aspects.
  • Demonstrate ability to design Combinational, sequential and dynamic logic circuits as per the requirements .
  • Interpret Memory elements along with timing considerations.
  • Interpret testing and testability issues in VLSI Design .

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Module 1

Introduction: A Brief History, MOS Transistors, CMOS Logic MOS Transistor Theory, Ideal I-V Characteristics, Non-ideal I-V Effects, DC Transfer Characteristics

(1.1 to 1.4, 2.1, 2.2, 2.4, 2.5 of TEXT2).

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Introduction

(1.1 to 1.4, 2.1, 2.2, 2.4, 2.5 of Text 2)

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Discrete Transistors and Circuits

  • The transistor succeeded the valve in the late 1940s
  • Electronic engineers began to design complex circuits using discrete components – transistors, resistors, capacitors
  • Performance and other problems were noticed due to the number of separate components
  • Circuits were unreliable and heavy
  • High power consumption – long time to assemble
  • Expensive to produce

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The Solution – Integrated Circuits

  • Build entire circuit on a wafer of silicon
  • Use masking and spraying techniques in manufacture
  • Pure silicon wafers made from large crystals of silicon
  • Areas of silicon doped with suitable elements e.g. Boron
  • Conductive tracks made from aluminium
  • Use this technique to produce other components e.g. capacitors and resistors on the same wafer

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Problems solved

  • Inter-device distances reduced – faster circuits
  • Lightweight circuits – suitable for space travel
  • Cheaper assembly cost – after recovery of R&D costs
  • Identical circuit properties – better matching
  • Less power required – less heat dissipated
  • Smaller circuits – smaller devices could be built

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A Brief History

  • In 1958, Jack Kilby built first Integrated Circuit flip-flop with two transistors at Texas Instruments
  • No other technology in history has sustained such a high growth rate for so long
  • Driven by miniaturization of transistor and improvement in manufacturing process
  • Smaller ; Cheaper, faster, dissipate low power

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Invention of Transistor

  • In 20th Century, Large, Expensive, Power hungry and Unreliable Vacuum tubes ruled the world
  • 1947: John Bardeen and Walter Brattain built First functioning point contact transistor at Bell Laboratories

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Integrated Circuit

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Moore's Law

  • Defined by Dr. Gordon Moore during the sixties.
  • Predicts an exponential increase in component density over time, with a doubling time of 18 months.
  • Applicable to microprocessors, DRAMs , DSPs and other microelectronics.
  • Monotonic increase in density observed since the 1960s.

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Annual Sales

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  • >1019 transistors manufactured in 2008
    • 1 billion for every human on the planet

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Size of worldwide semiconductor market (Courtesy https://www.fortunebusinessinsights.com/toc/semiconductor-market-102365.)

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Size of worldwide semiconductor market (Courtesy https://www.fortunebusinessinsights.com/toc/semiconductor-market-102365.)

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IC Technologies

  • Small Scale Integration (SSI) combined around 10 discrete components onto 5mm square of silicon substrate.
  • SSI led to Medium Scale Integration (MSI), then Large Scale Integration (LSI) with many thousands of components in the same area of silicon.
  • Very Large Scale Integration (VLSI) provided the means to implement around 1 million components per chip.
  • Current technology produces silicon wafers with around 50 million components per chip. The Pentium 4 had around 55 million components on the wafer (2003).

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IC Technologies

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Technology

Discrete components

SSI

MSI

LSI

VLSI

ULSI

Approx. no of transistors per chip

1

10

100-1000

1000-20,000

20,000-1,000,000

1,000,000-10,000,000

Typical products

Junction transistor.

Diode

Logic gates

Flip-Flops

Counters

Multiplexers

Adders

8 bit micro-processors ROM

RAM

16 & 32 bit micro-processors

Special processors, virtual reality machines, smart sensors

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Corollary of Moore’s Law

  • Many other factors grow exponentially, i.e. Clock Frequency, Processor Performance

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MOS Transistor

• Modulated by voltage applied to the gate (voltage controlled device)

• nMOS transistor: majority carriers are electrons (greater mobility), p-substrate doped (positively doped)

• pMOS transistor: majority carriers are holes (less mobility), n-substrate (negatively doped)

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nMOS Transistor

  • Four terminals: gate, source, drain, body
  • Gate–oxide–body stack looks like a capacitor
    • Gate and body are conductors
    • SiO2 (oxide) is a very good insulator
    • metal – oxide – semiconductor (MOS) capacitor

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pMOS Transistor

  • Similar, but doping and voltages reversed
    • Body tied to high voltage (VDD)
    • Gate low: transistor ON
    • Gate high: transistor OFF
    • Bubble indicates inverted behavior

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MOS Transistor as a switch

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MOS Transistors Symbols

D

S

G

D

S

G

G

S

D

D

S

G

NMOS

Enhancement

NMOS

PMOS

Depletion

Enhancement

B

NMOS with

Bulk Contact

Channel

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MOS Transistor Theory

  • The MOS transistor is a majority-carrier device in which the current in a conducting channel between source and drain is controlled by a voltage applied to the gate
  • MOS Structure

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Accumulation

Depletion

Inversion

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MOS Terminal Voltages

  • Mode of operation depends on Vg, Vd, Vs
    • Vgs = Vg – Vs
    • Vgd = Vg – Vd
    • Vds = Vd – Vs = Vgs - Vgd
  • Source and drain are symmetric diffusion terminals
    • By convention, source is terminal at lower voltage nMOS body is generally grounded
  • Three regions of operation
    • Cutoff
    • Linear
    • Saturation

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MOS Transistors

  • Silicon (Si), a semiconductor, forms the basic starting material for most integrated circuits
  • Three-dimensional lattice of atoms
  • It forms covalent bonds with four adjacent atoms
  • The conductivity can be raised by introducing small amounts of impurities – dopants
  • A dopant from Group V - such as arsenic, has five valence electrons
  • It replaces a silicon atom in the lattice and still bonds to four neighbors
  • This an n-type semiconductor because the free carriers are negatively charged electrons
  • Group III dopant, such as boron, has three valence electrons
  • Missing electron, or hole, can propagate about the lattice
  • The hole acts as a positive carrier so we call this a p-type semiconductor

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MOS Transistors

  • A junction between p-type and n-type silicon is called ??
  • forward bias condition
  • reverse bias condition
  • A Metal-Oxide-Semiconductor (MOS) structure is created by superimposing several layers of conducting and insulating materials to form a sandwich-like structure
  • Manufactured using a series of chemical processing steps involving oxidation of the silicon, selective introduction of dopants, and deposition and etching of metal wires and contacts
  • Transistors are built on nearly flawless single crystals of silicon - thin flat circular wafers of 15–30 cm in diameter
  • Transistor operation is controlled by electric fields - Metal Oxide Semiconductor Field Effect Transistors

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MOS Transistors

  • Stack of the conducting gate
  • Silicon dioxide
  • silicon wafer - substrate, body
  • Gate has been formed from polycrystalline silicon (polysilicon)
  • Body is typically grounded

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MOS Transistors

  • The gate is a control input
  • pMOS transistor behavior is the

opposite of the nMOS

  • +ve voltage is usually called VDD
  • 1970s and 1980s, VDD was set to 5v
  • Recent transistors supplies of 3.3 V, 2.5 V, 1.8 V, 1.5 V, 1.2 V, 1.0 V
  • The low voltage is called GROUND (GND) or VSS and represents a logic 0

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MOS Transistors

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MOS Transistors Theory

  • MOS transistor is a majority-carrier device
  • nMOS transistor, the majority carriers are electrons
  • pMOS transistor, the majority carriers are holes
  • Behavior of MOS transistors

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MOS Transistors Theory

  • MOS transistor is a majority-carrier device
  • nMOS transistor, the majority carriers are electrons
  • pMOS transistor, the majority carriers are holes
  • Behavior of MOS transistors

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MOS Transistors Theory

  • MOS transistor is a majority-carrier device
  • nMOS transistor, the majority carriers are electrons
  • pMOS transistor, the majority carriers are holes
  • Behavior of MOS transistors

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MOS Transistors – cut off region

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MOS Transistors – linear region

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MOS Transistors – saturation region

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MOS Transistors

  • Conduction characteristics of an MOS transistor can be categorized as
  • Cut off - current flow is due to source – drain leakage current
  • Linear region – weak inversion, drain current increases linearly with gate voltage
  • Saturation region – channel is strongly inverted and drain current is independent of drain voltage
  • An abnormal conduction condition called ‘avalanche break down or punch through’ – high voltage applied to the drain; gate has no control over drain current.

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pMOS Transistors

  • n-type body is tied to a high potential
  • When the gate is also at a high –

no current flows

  • When Vg is lowered by a threshold Vt - holes are attracted to form a p-type channel
  • The threshold voltages of the two types of transistors are not necessarily equal - Vtn and Vtp
  • CMOS gates - source is the terminal closer to the supply rail
  • CMOS gates - drain is the terminal closer to the output
  • The gate of an MOS transistor is inherently a good capacitor
  • Parasitic capacitance

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Ideal I-V Characteristics (first order model)

  • Idealized I-V model provides a general qualitative understanding of transistor
  • MOS transistors have three regions of operation
  • Cutoff or subthreshold region
  • Linear region
  • Saturation region
  • Channel length is long enough
  • This model is variously known as the

long-channel, ideal, first-order, or Shockley model

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Ideal I-V Characteristics

  1. Linear region

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Ideal I-V Characteristics

  1. Saturation region

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Ideal I-V Characteristics

  • nMOS

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Ideal I-V Characteristics

  • pMOS

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Non - Ideal I-V Characteristics

  • The long-channel I-V model neglects many effects
  • Mobility degradation and Velocity saturation
  • Channel length modulation
  • Body effect
  • Drain-induced barrier lowering
  • Short channel effect
  • Sub threshold conduction
  • Electrons tunnel through the gate, causing some gate leakage current
  • Mobility and threshold voltage decrease with rising temperature

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Non - Ideal I-V Characteristics

  • The long-channel I-V model neglects many effects
  • The saturation current increases less than quadratically with increasing Vgs
  • Caused by two effects: velocity saturation and mobility degradation
  • At high vertical field strengths (Vgs /tox ) - the carriers scatter off the oxide interface more often
  • This mobility degradation effect also leads to less current than expected at high Vgs
  • At high lateral field strengths - carrier velocity ceases to increase linearly with field strength
  • This is called velocity saturation and results in lower Ids than expected at high Vds
  • saturation current of the non ideal transistor increases somewhat with Vds – caused by channel length modulation
  • Higher Vds increases the size of the depletion region around the drain

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Non - Ideal I-V Characteristics

  • The threshold voltage indicates the gate voltage necessary to invert the channel
  • Vt is primarily determined by the oxide thickness and channel doping levels
  • Fields in the transistor have some effect on the channel, effectively modifying the threshold voltage
  • Increasing the potential between the source and body raises the threshold through the body effect
  • Increasing the drain voltage lowers the threshold through drain-induced barrier lowering
  • Increasing the channel length raises the threshold through the short channel effect

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Non - Ideal I-V Characteristics

  • Subthreshold conduction - the current drops off exponentially rather than abruptly becoming zero
  • The gate Ig is ideally 0
  • Electrons tunnel through the gate, causing some gate leakage current
  • The source and drain diffusions are typically reverse-biased diodes and also experience junction leakage into the substrate
  • Both mobility and threshold voltage decrease with rising temperature
  • Lower Ids at high temperature
  • Higher leakage current at high temperature

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Velocity saturation and mobility degradation

  • Carrier drift velocity, and hence current, is proportional to the lateral electric field Elat = Vds /L between source and drain
  • Long channel model assumed that carrier mobility is independent of the applied fields – doesn't hold good for strong lateral or vertical fields
  • At sufficiently high lateral fields, the current saturates at some value dependent on the maximum carrier velocity - velocity saturation
  • High voltage at the gate of the transistor attracts the carriers to the edge of the channel, causing collisions with the oxide interface that slow the carriers - mobility degradation

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Channel Length Modulation

  • Current drawn through the channel is nearly a constant independent of drain voltage in saturation mode
  • Ids is independent of Vds for a transistor in saturation - current source
  • The depletion region effectively shortens the channel length to Leff = L – Ld
  • Shorter channel length results in higher current
  • Channel length modulation reduces the gain of amplifiers

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Channel Length Modulation

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Body Effect

  • We have considered a transistor to be a three-terminal device with gate, source, and drain
  • Body is an implicit fourth terminal
  • When a voltage Vsb is applied between the source and body - increases the amount of charge required to invert the channel
  • Hence it increases the threshold voltage

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Drain-Induced Barrier Lowering

  • The drain voltage Vds creates an electric field that affects the threshold voltage
  • This drain-induced barrier lowering (DIBL) effect is especially pronounced in short-channel transistors
  • Drain-induced barrier lowering causes Ids to increase with Vds in saturation

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Sub threshold Conduction

  • The long-channel transistor I-V model assumes current only flows from source to drain when Vgs > Vt
  • Current does not abruptly cut off below threshold, but rather drops off exponentially – known as leakage
  • When the gate voltage is high, the transistor is strongly ON
  • When the gate falls below Vt , the exponential decline in current appears as a straight line on the logarithmic scale
  • This regime of Vgs < Vt is called weak inversion
  • Subthreshold conduction is used to advantage in very low-power circuits
  • Subthreshold leakage increases exponentially as Vt decreases or as temperature rises

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Sub threshold Conduction

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Junction Leakage

  • The p-n junction between diffusion and the substrate or well form diodes
  • The substrate and well are tied to GND or VDD to ensure these diodes do not become forward biased in normal operation
  • When a junction is reverse biased by significantly more than the thermal voltage - leakage is just –Is

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Tunneling/ Gate Leakage

  • As the gate-oxide is scaled down, breakdown of the oxide and oxide reliability becomes more of a concern
  • For gate oxides thinner than 1.5–2.0 nm there is a nonzero probability that an electron in the gate will find itself on the wrong side of the oxide
  • This effect of carriers crossing a thin barrier is called tunneling
  • Results in gate leakage current
  • The probability of tunneling drops off exponentially with oxide thickness

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Tunneling/ Gate Leakage

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Temperature Dependence

  • Transistor characteristics are influenced by temperature - Carrier mobility decreases with temperature
  • vsat also decreases with temperature, dropping by about 20% from 300 to 400 K
  • The magnitude of the threshold voltage decreases nearly linearly with temperature
  • Ion at high VDD decreases with temperature. Subthreshold leakage increases exponentially with temperature

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Temperature Dependence

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Non - Ideal I-V Characteristics

  • The long-channel I-V model neglects many effects

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Static CMOS Inverter DC Characteristics

  • A complementary CMOS inverter is realised by the series connection of a P and N devices

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Static CMOS Inverter DC Characteristics

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Beta Ratio Effects

  • If the beta ratio is changes – switching threshold moves
  • Usually skewed by adjusting the widths of transistor while maintaining minimum length for speed

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Noise Margin

  • Noise margin is closely related to the DC voltage characteristics
  • This parameter allows you to determine the allowable noise voltage on the input of a gate so that the output will not be corrupted
  • The specification most commonly used to describe noise margin (or noise immunity) uses two parameters
  • LOW noise margin, NML
  • HIGH noise margin, NMH
  • NML is defined as the difference in maximum LOW input voltage recognized by the receiving gate and the maximum LOW output voltage produced by the driving gate
  • The value of NMH is the difference between the minimum HIGH output voltage of the driving gate and the minimum HIGH input voltage recognized by the receiving gate

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Noise Margin

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Noise Margin

  • Output is degraded when the input is at its worst legal value – noise feed through / propagated noise
  • CMOS Inverter Noise Margins

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Text Books

  • 1. “CMOS Digital Integrated Circuits: Analysis and Design” - Sung Mo Kang & Yosuf Leblebici, Third Edition, Tata McGraw-Hill.
  • 2. “CMOS VLSI Design- A Circuits and Systems Perspective”- Neil H. E. Weste, and David Money Harris4th Edition, Pearson Education.

  • Note : Images and figures have been taken from prescribed textbooks.

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Reference Books

  • 1. Adel Sedra and K. C. Smith, “Microelectronics Circuits Theory and Applications”, 6th or 7th Edition, Oxford University Press, International Version, 2009.
  • 2. Douglas A Pucknell & Kamran Eshragian, “Basic VLSI Design”, PHI 3rd Edition, (original Edition – 1994).
  • 3. Behzad Razavi, “Design of Analog CMOS Integrated Circuits”, TMH, 2007.

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