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3D printed Kaiser Jeep M715(v1.0)

Step by step assembly instructions

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Be active!

Hi guys! I have strange statistics. Only 10-20% of people share photos of the process of building a model and the finished model. This is very bad!

The development of these projects takes hundreds of hours of time... For example, I spent approximately 800 working hours on all Hummer/Humvee projects. The Chevrolet projects took a total of 700+ hours.

Since there is not much activity around my projects right now, I cannot afford to develop large projects lasting 300-600 working hours. Therefore, now I am forced to look for ideas for faster projects. For example, both versions of skid steer loaders took me approximately 150 working hours, a mini excavator - 170 hours. Yes, these are also interesting projects, but I could create something cooler and more epic! For example, now, (Spoiler!) I have in development one project of a military vehicle with a bunch of interesting features. For example, the length of this model will be approximately 91cm . It's about 65-70% complete, but I'm in no rush to finish it because I believe that my community is not large enough for such projects right now..

Do you want to see more cool projects from me?

- Publish posts about the process of building a model in my Facebook group and other groups.

- Post on Instagram and Tik Tok.

- Publish the video on YouTube.

- Write articles on forums.

- If you create modifications for my models, publish them on Thingevers or Cults3D.

Thank you in advance!

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~628mm

~377mm

~232 - 246mm

~267mm

- Images show model with 115mm tires. If you are using different tire sizes, the ground clearance and height of the model may be different.

- The rims of the model in the image have an offset of + 5mm. If you use other rims, the width and track of the model may be different.

~198mm

~70mm

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Screws and nuts for model:

  • M2x5 - 2pcs(socket head or any)
  • M2x6 - 111 pcs
  • M2x8 - 63 pcs
  • M2x8 - 1 pcs(socket head or any)
  • M2x10 - 26 pcs
  • M2x12 - 3 pcs
  • M2x12 - 1 pcs(socket head or any)
  • M2 nut - 4 pcs
  • M3x5 - 4 pcs
  • M3x8 - 17 pcs
  • M3x10 - 10 pcs
  • M3x12 - 40 pcs
  • M3x12 - 2 pcs(socket head)
  • M3x16 - 25 pcs
  • M3x20 - 41 pcs
  • M3x25 - 5 pcs
  • M3x25 - 2 pcs(socket head or any)
  • M3 nut - 26 pcs
  • M4x20 - 1 pcs
  • M4 lock nut - 1 pcs
  • M4 nut - 2 pcs
  • M3 washer - 30-50 pcs

Screws and nuts for wheels:

  • M2x8 - 32 pcs
  • M2 nut -32 pcs
  • M4 lock nut - 4 pcs
  • M4 washer - 4 pcs
  • 12x8mm wheel hex - 4 pcs

Other:

  • 5x10x4 bearings - 16 pcs
  • 10x15x4 bearings - 6 pcs
  • 8x16x5 bearings - 2 pcs
  • M4 ball joint end - 17 pcs
  • M2x10mm threaded shaft - 7 pcs
  • M3x10mm threaded shaft - 1 pcs
  • M3x12mm threaded shaft - 1 pcs
  • M3x15mm threaded shaft - 4 pcs
  • M4x60mm threaded shaft - 2 pcs
  • M4x111mm threaded shaft - 5 pcs
  • M4x122mm threaded shaft - 1 pcs
  • 5x42mm steel rod - 1 pcs
  • 2x30mm metal rod - 2 pcs
  • 3x3x3mm cube magnets - 4 pcs

Fastening materials

Before you start

  1. See the full list of parts you need to print here

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4pcs Wheel tire: Outer diameter 115mm.

Non 3d-printed parts

(Click the name of the part to follow the link to aliexpress to buy)

Shock Absorbers

4pcs 98mm long

20mm

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Non 3d-printed parts

(Click the name of the part to follow the link to aliexpress to buy)

PWM Motor speed controller???�(To regulate the maximum fan speed of the engine imitation)

12V 130 class DC motor(As little max RPM at 12V as you can find)

Non 3d-printed parts

(Click the name of the part to follow the link to aliexpress to buy)

AX10 Gears set

(You need almost all parts that you see on image. Don't buy set with only gears!)

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Chapter 1: Chassis assembling

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Chassis frame assembling

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Frame front parts assembling

Tip: Here and in the future, for the holes into which you will screw M3 screws, calibrate the holes with a 2.5mm drill! And also for the holes into which you will tighten the M2 screws, calibrate them with a 1.5mm drill!

M3x16

M3x12

M3x12

Frame FL

Frame FR

Frame Cross connector 1

Trackbar frame bracket

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Frame central parts assembling

M3x20

M3x16

Frame CL

Frame CR

Transfer case subframe

Frame Cross connector 2

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Frame rear parts assembling

M3x16

M2x10

M3x25

Frame RR

Frame RL

Bumper rear inner diagonal strut

Frame Cross connector 3

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Frame parts assembling

It is recommended to use washers for frame joints if you are using socket head cap screws. For spherical head screws, this is optional!

M3x10

M3x10

M3 nuts

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Running boards

M3x12

Running board L

Running board R

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Front axle assembling

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Suspension links

5pcs x

140mm

78mm

77mm

1pcs x

1pcs x

For steering link, the ball joints must be rotated 90 degrees relative to each other!

129mm

1pcs x

Before starting the assembly of the axles, it is recommended to prepare the suspension rods. You need 17 ball joints for M4 Screw, 1pcs - M4 threaded shaft 122mm long, 5pcs - M4 threaded shaft 111mm long and 2pcs - M4 threaded shafts 60mm long. To adjust the length of the suspension rods, you can use the 3D printed part from the "Helpers" folder!

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Front axle assembling

M3 nuts

M3x20

5x10x4mm bearings

Axle housing internal(front axle)

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Front axle assembling

M3x12

5x10x4mm bearings

10x15x4mm bearings

Axle housing external(front axle)

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Front axle assembling

M3x8

M2x6

M3x5

(There is a hole in the axle cover for adding grease using a syringe. But this is optional. If you want to use this hole, then you need to drill it with a 2.5mm drill bit and screw a m3x5 screw into it.)

Do not confuse the location of the left and right parts! The knuckle joint must be tilted towards the center of the model!

Axle Cap

Front Axle tube U-end right

Front Axle tube U-end left

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Front axle assembling

5x10x4mm bearings

10x15x4mm bearings

M3x12

M3x12

M3 washers

M3x16

Steering Knuckle Left

Servo bracket

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Front axle assembling

M3x25

M3x20

M3x12 with washers

M3x5 with washer

M3x16 with 2 washers and nut.

Perhaps you will need to use 1-3 washers so that the parts do not touch each other when moving!

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Front axle assembling

M3x20

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Front axle assembling

M3x20

M3x16

M3x16

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Rear axle assembling

Shows instructions for assembling the rear axle for my previous Chevrolet K20 pickup project. The axle for this project is identical, but you have to use 98mm shocks instead of the 68mm shown in the pictures!

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Rear axle assembling

M3x20

5x10x4mm bearings

M3 nuts

Axle housing internal(rear axle)

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Rear axle assembling

10x15x4mm bearings

M3x12

Axle housing external(rear axle)

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Rear axle assembling

5x10x4mm bearings

M3x16

M3x8

M2x6

M3x5

(There is a hole in the axle cover for adding grease using a syringe. But this is optional. If you want to use this hole, then you need to drill it with a 2.5mm drill bit and screw a m3x5 screw into it.)

Axle rear bracket

Axle rear tube end

The larger element must be turned towards the outside of the model!

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Rear axle assembling

M4x20

M3x20

M3x16

It is recommended to use a washer between the shock absorber and the plastic part

Suspension A-link

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Attaching axles to the frame

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M3x20

M3x20

M3x25

M3 nut

Attaching axles to the frame

Shock absorbers will later be attached to the cab!

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M3x20

M3x20

Use washers between moving parts!

It is recommended to add a little grease to the inside of the hole!

M3 nuts

Attaching axles to the frame

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Wheels assembling

M2x12

Rim A outer

Rim spacer circle

Rim A inner

M2 nuts

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M4 lock nuts

Wheels installation

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M2x6

M2x8

M2x8

To attach the parts, you can use filament pieces and solder the ends.

M2 nuts

Bumpers assembly and installation

Locker made from paper clip

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To attach the towing rings, you can use filament pieces and solder the ends.

M3x12

M3x12

M2x8

Bumpers assembly and installation

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Transmission assembling and installation

Shown is the assembly instructions for the gearbox of my previous Chevrolet K5 Blazer project. The gearbox for this model is almost identical. Don't worry if the parts you printed have slight visual differences!

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Transmission assembling

5x10x4mm bearings

5x10x4mm bearings

The transmission has two points for greasing with a syringe! If you want to use them in the future, you need to drill a hole with a 2.5mm drill bit and screw an M3x5 screw into it!

Gearbox Body 2

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Transmission assembling

8x16x5mm bearings

M3x20 with washers

Gearbox Body 3

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Transmission assembling

5x10x4mm bearings

M4 lock nut

Don't forget the brass spacer and pin!

Don't forget the green circle from gears set!

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Transmission assembling

M3x20 with washers

M3x16 with washers

Gearbox Body 1

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Transmission assembling

M3x8 with washers

M3x20 with washer

M2x6

Gearbox cap

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Transmission assembling

M3x5

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M3x20(with washers)

M3x12

Transmission and transfer case installation

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113-165mm adjustable drive shaft

139-213mm adjustable drive shaft

You can make the drive shaft between the transmission and the transfer case from two universal joints and a 5x42mm metal shaft!

Drive shafts installation

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M2x8

This part must be glued or soldered with a soldering iron after installation!

Engine imitation assembly

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M3x10mm threaded shaft

(This is a hidden connection! Rotate the parts around each other to tighten the threaded shaft.)

This part must be glued or soldered with a soldering iron after installation!

Engine imitation assembly

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M2x6

M2x6

M2x10mm threaded shaft

M2x10mm threaded shaft

M2x10mm threaded shaft

Engine imitation assembly

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M3x25

M3x25

7mm

12mm

Cut!

Use M3x25 screws with non-threaded part. This will be the axis for the pulley to rotate. Cut off the screws! The screws must be cut flush with the inner wall!

Engine imitation assembly

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M2x5

You can use the rubber band as a drive belt.

Engine imitation assembly

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M2x8

M2x12

You can decorate the engine with wires! For more information, you can find a photo of the real engine in Google search. The name of the real engine "Jeep Tornado i6"

Engine imitation installation

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M2x6

M2x10mm threaded shaft

M2x10mm threaded shaft

You need to leave 3-4mm of the screw on the outside. You can tighten the screw m2x10mm then cut off the head. Pipe shafts must be pushed into the motor part!

Engine imitation installation

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M2x6

M2x6

M2x6

M3x15mm threaded shaft

M3x12mm

threaded shaft

First install the first segment of the exhaust system on the chassis, and then attach all the others.

Exhaust pipes installation

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Chapter 2: Cab assembling

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M2x10

Cab basic parts assembling

Door sill L

Cab basic part L

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M2x6

M2x6

M2x6

M3x8

Cab basic parts assembling

Glue the pedal 1!

M3x12

(with socket head)

At this stage, it is recommended to glue all the parts or solder them with a soldering iron! This will make the base of the cab more solid.

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M2x8

M3x15mm threaded shaft

(This is a hidden connection! Rotate the steering wheel around dashboard to tighten the threaded shaft.)

Glue the parts to the dashboard!

Dashboard assembling

Cab cross connector

Dashboard handle

Dashboard switch

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M2x8

M2x8

M2x10

M3x12

M2x10

Cab basic parts assembling

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Cab front side assembling

M2x8

M3x20

M2x10

Wheelhouse FL

Fender FL

Door bracket L

The door brackets must be installed before attaching the fenders to the cab!

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M2x8

M2x8

M2x10

Cab front side assembling

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Cab front side assembling

M2x6

(All screws on this slide)

Radiator support

Radiator grill

Headlight body

Turn signal body

Radiator support headlight part

This part can be glued or soldered with a soldering iron after installation! Also you can remove screws for economy.

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Don't forget about 3x3x3mm magnets!

M2x8

Cab front side assembling

It is recommended to temporarily use an m2x8 screw here. Later, a protective grille will be installed here using an m2x12 screw.

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Glue the back window frame.

Cab roof assembling

M2x6

M2x6

Glue the rail for greater connection strength!

Hardtop

Back window frame

Windshield frame

Windshield frame rail

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M2x10

M2x8

Cab roof installation

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Doors installation

9mm

2x30mm metal rod

(must be glued to the pusher)

M2x8

(All other screws on slide are m2x6)

See a real photo of the door and more assembly instructions on the next slide!

M2x6

M2x6

Door lock pin plate

Door handle

Door C-locker

Door mirror

Door mirror stand

Door lock pusher

Door glass frame L1

Door glass frame L2

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Doors installation

Half of small spring from pen

Rubber band. Must pull lock to outside!

Use a piece of filament as handle axle!

Door lock photo from my previous Chevrolet K5 Blazer project. The door locks are identical.

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M2x6

M2x6

Glue the door handles!

Doors installation

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M2x6

M2x6

M2x6

Seats installation

Seat(same for left and right side)

Seat base

Battery imitation

This part can be glued or soldered with a soldering iron after installation! Also you can remove screws for economy.

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M2x12

Don't forget about 3x3x3mm magnets!

M2x8

M2x10

Hood installation

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You can make a joint using a 10mm length of filament and solder the ends.

You can polish the ball with sandpaper to make it easier to install!

Wipers installation

M2x12

Brush guard

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M3x12

M3 nut

Installing the cab on the chassis

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M3x8

Installing the cab on the chassis

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Cab assembled and installed on the chassis

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Chapter 3: Cargo bed assembling

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M2x6

M2x6

This part must be glued or soldered with a soldering iron after installation!

Cargo bed floor F

Cargo bed assembling

Cargo bed floor R

Wheelhouse RL

Wheelhouse RR

Battery box bottom part

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M2x8

Cargo bed assembling

Cargo bed wall F

Cargo bed wall RR

Cargo bed wall RL

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At this stage, it is recommended to glue all the parts or solder them with a soldering iron! This will make the cargo bed more solid.

M3x10

M3x20

M2x6

Cargo bed assembling

Cargo bed floor end

Cargo bed toolbox

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M2x6

M2x8

M3x15mm threaded shaft

(This is a hidden connection! Rotate the fuel neck parts around each other to tighten the threaded shaft.)

This part must be glued or soldered with a soldering iron after installation!

Cargo bed assembling

Jerry can base

Jerry can

Fuel neck bottom

Fuel neck top

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M2x8

M2x6

This part must be glued or soldered with a soldering iron after installation!

You can make a joint using a 14mm length of filament and solder the ends.

Tailgate installation

Tailgate bracket pt1

Tailgate bracket pt2

Tailgate bracket pt3

Tailgate

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This part must be glued or soldered with a soldering iron!

You can make a tailgate locking mechanism, just like on a real car, from a jewelry chain and wire!

Cargo bed assembling

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M2x8

Cargo bed installation

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This part must be glued or soldered with a soldering iron after installation!

M2x8

M2x6

(Also you can use m2 nut from bottom side for more solid connection)

To attach the boxes caps, you can use filament pieces and solder the ends.

Box for battery

Box for electronics such as ESC and radio receiver.

Cargo bed boxes installation

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Optional element. You can use the box as an additional box for electronics if there is not enough space in the main box.

Cargo bed boxes installation

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Finish

Congratulations!

You have successfully completed the model assembly!

Add radio controls and battery, and you're ready to ride!

I hope you enjoy this model and leave a good review about it!

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M2x8

Place roof rack in place. Drill holes with 1.5mm drill bit. Use M2x8 screws. �You can also add some plastic from inner side, to make connection more strong.

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M2x5

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M2x10

You can use a roof rack without this diagonal tubes.

To print grill details, disable printing of the top and bottom layers in the slicer settings. Filling type - Grill, density - 20-50%.

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Use a drilling guide and make 2mm hole. Then install a diagonal tubes. Use M2x8 screws from bottom side.