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Intro to Soldering

PCC Maker Lab

Updated: April 2025

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Overview:

  • This guide will cover the following topics:
    • Safety practices
    • Soldering benchtop space and tools
    • How to solder: Soldering 101
    • Your first soldering project: Blink LED Soldering Kit
  • Soldering involves working with high temperature tools and materials: please be sure to observe all safety precautions

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Safety

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Introduction: Welcome to your Benchtop!

  • Every benchtop desk has a checklist with set-up and clean-up activities

!! Please review checklist before proceeding !!

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Please wear your PPE

  • Please always wear safety glasses while working on the benchtop space in the electronics room
  • Can’t find a pair of safety glasses? Ask a lab tech for assistance!

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Tools

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Soldering Tools

solder wand

vent/fan

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Set-up: Vent/Fan

vent/fan

solder wand switch

vent/fan switch

  • Step 1: locate the switches on the back of the vent/fan unit and flip them ON

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Set-up: Solder Wand

solder wand

sponge

brass wool

wand

solder wire

  • Step 2: wet the solder sponge

!! Solder wand is hot !!

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Set-up: Solder Wand

After the solder wand is switched ON, follow these steps:

  • Step 3: clean the solder off the wand tip by dipping the tip of the solder iron into the brass wool
  • Step 4: clean the excess solder off with the damp sponge

tinned tip

dip the solder tip into the brass wool, clean with damp sponge

clean tip

!! Solder wand is hot !!

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Soldering 101

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Orientation

  • Soldering is the process by which we create a soldered (molten metal) joint to hold electrical components in place on a breadboard
  • Each component is soldered onto the board from below so the breadboard will be upside down during this process

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Soldering Joints

Good solder joints:

  • Shiny
  • Cover entire pad
  • Shaped like a Hershey’s kiss

Too little solder:

  • Too little solder applied; parts of pad may be showing
  • Solder wand may not be hot enough

Too much solder:

  • Blobby
  • Uneven
  • “Spilling over” into other pads

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Soldering Project: Blink LED Soldering Kit

What you’ll need:

  • Blink LED Soldering Kit
  • Solder wand
  • Vent/fan

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Introduction: What’s in the Blink LED Kit?

Step 5: take inventory -

  • Breadboard
  • Li-ion battery
  • Screwdriver
  • Battery clamp
  • Nut & bolt
  • 3 resistors
  • 3 switches
  • 3 LEDs

breadboard

li-ion battery

3 switches

3 LEDs

3 resistors

screwdriver

battery clamp

nut & bolt

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Theory: Blink LED Circuit Diagram

  • Battery: 3V
  • Three 200Ω resistors in parallel
  • Three LED lights in series with resistors
  • Three switches in series with resistors and LED lights

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Soldering: Resistors

  • Step 1: thread the resistors through the pads indicated by “R1”, “R2”, and “R3” on the breadboard

  • Step 2: solder each pad

quick tip!!

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Soldering: LED Light Bulbs

  • Step 3: find the +/- leads on each LED component (see the graphic for more information on proper orientation)
  • Step 4: thread the resistors through the pads indicated by “L1”, “L2”, “L3”, on the breadboard
  • Step 5: solder each pad

+

-

-

-

-

+

+

+

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Soldering: Switches

  • Step 6: snap the switches into place on the pads indicated by “S1”, “S2”, and “S3” on the breadboard

  • Step 7: solder each pad

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Soldering: Battery Clamp

  • Step 8: place the battery clamp onto the breadboard, thread the leads through the pads
  • Step 9: solder each pad
  • Step 10: once the breadboard has cooled, place the battery into the clamp and screw the nut and screw into the breadboard to hold the battery in place.

battery clamp

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Clean Up

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Tin your Tips!

  • Step 1: before you switch the solder wand OFF, apply a small amount of solder onto the tip of the wand
  • Step 2: switch OFF the wand from the vent/fan unit and allow solder tip to cool

un-tinned tip

tinned tip