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Savonius Wind Turbine New Design

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Presented by:�Abdelrahman Elkaffas�Mohamed Rabeh�Christopher Fayez�Mohamed Ahmed

Supervised by:

Prof. ElSayed Saber

Prof. Adel Tawfik

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INRODUCTION & SURVEY

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Renewable Energy�

  • Definition:

An alternative to fossil

fuels

  • Advantages:

Unlimited, non-polluting

And cheaper

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History Of Renewable Energy

  • Waterwheels in 200 BC
  • Solar panels in 1860
  • Wind turbines in 1927
  • Zaafarana wind farm

In 2019

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Fossil energy Vs. Renewable Energy

Fossils Fuels

Renewable Energy

Availability

Limited

Unlimited

Storing

Easy

Hard

Cost

High

Low

Env. Impact

Polluting

Non-polluting

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Types Of Renewable Energy�

  • Solar Energy
  • Hydro-Energy

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Types Of Renewable Energy�

  • Tidal Energy
  • Geothermal Energy

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Types Of Renewable Energy�

  • Biomass Energy
  • Wind Energy

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Wind Turbines

  • Definition:

Devices used to harness Wind energy

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Types Of Wind Turbines

  • HAWT
  • VAWT

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Horizontal Axis Wind Turbines

  • Design:

Like that of an

air-plane wing

  • Working principle:

Pressure difference

Creates lift

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Installation & Number Of Blades

  • Upwind
  • Downwind

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Wind Turbines

  • Components

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Vertical Axis Wind Turbines

  • Design:

All designs has

a vertical axis

  • Applications:

Houses, storage units

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Vertical Axis Wind Turbines

  • Types:

Savonius, Helix & Darrieus

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Darrieus Wind Turbine

  • Design :

Looks like an egg-beater

  • Working Principle:

Creates lift to move

  • Advantages:

Easy sit-up

Always facing the wind

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Helical Wind Turbine

  • Design:

Look like giant DNA helixes

  • Working Principle:

Creates lift & drag to rotate

  • Advantage:

The are gearless

Increased Output

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Savonius Wind Turbine

  • Design:

Looks like the letter S

  • Working Principle:

Relies mainly on drag

  • Advantages:

Hard conditions capabilities, compact

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Icewind Design

  • Formed in 2012

By Sæþór Ásgeirsson

  • A modified on Savonius

turbines

  • Hard weather conditions

capabilities

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Icewind Design cont.

  • Features added to the design

  • Efficiency Increased

  • A wide range of applications

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VAWT vs. HAWT

VAWT

HAWT

Operation

Lift or drag

Lift

Axis of rotation

Perpendicular to wind

Parallel to wind

Tip speed ratio

Low

High

Nacelle

Not needed

Needed

Power output

Low

High

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VAWT vs. HAWT Cont.

VAWT

HAWT

Wind direction

Takes wind from all directions

Needs Yaw drive to face the wind

Prime mover

Might need

Not needed

Maintenance

Easy

Complicated

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LITURATURE SURVEY

  • A lot of researches worked on improving the performance of the Savonius turbine by improving the torque and power coefficients

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LITURATURE SURVEY

  • Curtain Arrangement
  • End Plates
  • New Blade Profile
  • Adding Fins
  • Guide Box
  • Number of Blades
  • Number of Stages

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THEORETICAL MODELING

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Theoretical Modeling

  • The aim of this part is to derive an equation for Torque with the angle of attack (a) to understand how (a) affects the torque.

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Aerodynamics

  •  

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Mechanics

  • 𝑇 = 𝐽 ∝ [4]

  • J=nJb + Js + Jd [5]

  • 𝐽 = ∫mass 𝑟2𝑑𝑚 [6]

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Mechanics

  • 𝑟 = 𝑑 𝑐𝑜𝑠 ∅
  • 𝑑𝑚 = 𝜌𝐻𝑡(𝑑 𝑐𝑜𝑠 ∅)𝑑∅

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Mechanics

  •  

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Mechanics

  • T = force * distance

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Mechanics

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Mechanics

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Mechanics

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Using MatLap To Plot The Relation

  • clear, clc
  • R=0.1;
  • H=0.2;
  • p=1.12;
  • v=[2.67 , 4.39 , 6.1127 , 7.81281 , 9.51284 , 11.2129 , 12.9129];
  • Cd2=[1.4572 , 2.0132 , 2.266 , 2.483 , 1.4965 , 1.904 , 1.4934];
  • Cd1=[0 , 1.2401 , 1.0092 , 0.9209 , 1.3418 , 1.3608 , 1.4041];
  • alpha=[0 , 30 , 60 , 90 , 120 , 150 , 180];
  • T=(1./2).*p.*(R.^2).*H.*(v.^2).*((sin(alpha)).^2).*(Cd2-Cd1)
  • plot(alpha,T);
  • xlabel('Angle of Attack \alpha') , ylabel('Torque (Nm)');
  • title('The Effect of \alpha on Torque')

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Relation Between T & a

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Projected Area

  •  

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Projected Area For a=0

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Projected Area For a=180

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Projected Area For a= 90 ͦ

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EXPERIMENTAL STUDY

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Experimental Study

  • The experimental study will be carried out in two main experiments.
  • Experiment 1: study the bearing friction force & drag coefficient.
  • Experiment 2: measure the static torque for different angular position at various wind speeds.

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Experimental Setup

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Experimental Setup

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Experimental Setup

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Blades Design & Manufacturing

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Shaft Design

  • Shaft was made of three parts:
  • Aluminum rod (D=25 mm)
  • Artylon (acts as coupling between the two shafts)
  • Steel pipe (Do=17 mm & Di=16 mm)

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Data Reduction

  •  

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Experiment 1

  • Turbine rotor position in the downstream side of the wind tunnel exit section.
  • Extending the turbine distance for the same wind speed to get a flow diagram of wind flow distribution.
  • Repeating the experiment for different speeds.

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Experiment 2: Bearing friction and aerodynamic effect

  1. Disconnect the resisting mechanism at the end of the rotor assembly.
  2. Start the wind tunnel with controlling the speed of the fan.
  3. Adjust the speed of fan and measure the wind speed.
  4. Measure the rotor speed at no load till reaching the steady state condition using the speed sensor attached to the rotor.

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Experiment 2: Bearing friction and aerodynamic effect

  1. Stop the stream of the turbine rotor by cutting the air flow using a power barrier.
  2. Record the variation of the rotor speed with time and estimate the free braking time to
  3. Repeat the steps 4-6 at different operating wind speeds.

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Experiment 3: Static torque produced by Savonius rotor for different angular position at various wind speed

  1. Adjust the rotor blades to be at the specified position 0,30,60,90,120,150 and 180.
  2. Rotate the worm to increase the forces F1 and F2and then loading the rotor of the turbine , loading the break drum measuring system until the force f4 reach a value about 5 Kg.

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Experiment 3

  1. Start the wind tunnel and adjust the speed of the fan to obtain the required value of the air velocity at downstream from the wind tunnel exit section.
  2. Use the pitot static tube which attached to the inclined manometer to measure the velocity of the free air stream up stream of the rotor position.
  3. Make a fine turning for the fan speed to get the desired value of the free air velocity.

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Experiment 3

  1. Release the loading of the brake down system by ready the worm gradually in the c.c.w direction till the rotor start to move.
  2. Make a fine turning for the motion of the worm to obtain the condition for static torque.
  3. Record the value of F1 and F2.
  4. Determine the value of static torque.
  5. Calculate the static torque coefficient Cts.

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Experiment 4: The torque coefficient and the power coefficient of the power rotor

  1. Put the rotor at the desired position.
  2. Put the pitot static probe upstream of the rotor about 10 cm to measure the velocity of the force stream of the air.
  3. Start the wind tunnel and adjust the speed of the fan to obtain the required air velocity, measure the air velocity using pitot static probe.

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Experiment 4

  1. Adjust speed of the rotor by changing the resisting moment actin on the rotor by changing the forces F1 and F2 through the rotation of the worm.
  2. Measure the values of rotor speed in RPM, F1 & F2.
  3. Calculate the value of the torque T.
  4. Calculate the tip speed ratio TSR.
  5. Calculate the coefficient of torque Ct.
  6. Repeat steps from 4 to 9 by changing rotor speed.

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RESULTS & DICUSSION

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Results

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Results

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Discussion

  • The modified rotor provides higher torque at lower rpm than the traditional rotor.

  • The setup equipment provides an advantage of make many experiments in a compact unit.

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Discussion

  • At 2500 rpm torque is higher in modified Savonius wind turbine, but when the rpm reaches 3000 rpm centrifugal forces becomes higher than air pressure force that pushes the gates and the turbine acts as a traditional Savonius wind turbine.

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Conclusion

  • A recommendation for this problem is to make the gates of a material that is lighter than aluminum or make the gate closer the shaft also to reduce the centrifugal force.
  • Another recommendation is make the shaft lighter for smoother operation.

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THANK YOU

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References

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  9. Jakubowski, Mateusz & Starosta, Roman & Fritzkowski, Pawel. (2018). Kinematics of a vertical axis wind turbine with a variable pitch angle. AIP Conference Proceedings. 1922. 110012. 10.1063/1.5019115.
  10. D. Le Gourieres, Wind power plants theory and design,Pergamon Press Ltd., Oxford, England (1982).
  11. Ali, M. H., 2013. Experimental Comparison Study for Savonius Wind Turbine of Two & Three Blades At Low Wind Speed. International Journal of Modern Engineering Research (IJMER), 3(5), pp. 2978-2986.
  12. M.ZEMAMOU, M.AGGOUR & A.TOUMI, 2017. Review of savonius wind turbine design and performance. Energy Procedia, Volume 141, pp. 383-388.
  13. Altan, B.D., Atılgan, M. A study on increasing the performance of Savonius wind rotors. J Mech Sci Technol 26, 1493–1499 (2012). https://doi.org/10.1007/s12206-012-0313-y
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