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OBI Model 1 Tech Due Diligence

TOC:

  1. Features
  2. Industry Standard Cost
  3. OBI Cost
  4. Script

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Seed Eco-Home Features

Seed Eco-Home Module - 16x16. Off Grid on Electric and Sewer. Hookup: requires a water source only. Options: this can be all normal: no CEB, connect to sewer, and connect to electric. Expandable to any size from this core utility module.

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  1. P V - 3000W - complete off grid electric capable.
  2. Passive Solar - 2 big windows.
  3. CEB Floor - natural materials.
  4. 1 CEB 8x8’ wall (hybrid construction) - natural material
  5. Hydronics in floor - powered by stove. Once greenhouse is attached, it will be run by solar heat.
  6. Open Source Hydronic Stove - for heated floor and hot water
  7. Pellet Burner - $350. Auto feed, Arduino control.
  8. Super Efficient Chest Fridge - $1100 or $250 DIY.
  9. Thermoelectric Generator - 100W whenever stove is running, also connected to grid tie inverter so it puts power back into the grid while you keep warm, or backup power at night.
  10. Grid Tie Inverter - $100. Feeds power back to grid.
  11. Hot water from Pellet Stove. In summer, too.
  12. Ultra efficient LEDs - 5W - $1 - 3W, $2-7W
  13. Shower Module - normal, but use superefficient head
  14. Back-to-back Sink Module - for bathroom and kitchen
  15. Biogas Digester - feeds biogas stove
  16. Separating Flush Toilet - to optimize biodigestion
  17. Greywater pit - takes greywater + urine
  18. Cooktop $200 - bigas w/ propane backup
  19. Conventional Water Hookup. Later ozonator + closed loop

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Features: Initial

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  • P V - 3000W
  • Passive Solar - 2 big windows.
  • CEB Floor
  • 1 CEB 8x8 wall (hybrid construction)
  • Hydronics in floor
  • Open Source Hydronic Stove
  • Pellet Burner
  • Super Efficient Chest Fridge - $1100 or $250 DIY.
  • Peltier Electric generator - 100W
  • $40 SLA Battery 12 or 24v for storage with smart charge controller. 24V inv - $50. 48V inverter for $100 if use double the power. Use DC power throughout. Better yet - 2 of these 35AH .Max discharge may be 10c, 4C is safe definitely for motor start - Such that 4C of 75A 9s 300A at 12V so ¼ hp motor
  • Hot water from Pellet Stove
  • Ultra efficient LEDs - 5W
  • Shower Module
  • Back-to-back Sink Module
  • Greywater pit
  • Cooktop $200+ propane
  • Conventional water (next iteration will use rainwater)

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Industry Standard Cost

$150/sf

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OBI Material Cost - Core 225 sf module

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Roof - [6] $180 per 16x3 double module = $1080

[1] ½-module for overhang = $100

[1] ladder module for overhang - $100

Foundation - [1] truck of gravel = $350

[2 cu yd] concrete = $216 (minimum). 60 lb bags - $2.25. 96 needed for 8” foundation. $216. Or lime concrete next - lime, sand, gravel

[8] form boards = $130,(not reused as top plate. Could use 2x6 with dig-down.

[8] ½” rebar, 16’ = $40

[10] EPS, 2” = $160

[1] roll tar paper = $25

[flashing] - 144sf @ $0.65=$94

Floor - [200] floor CEBs @$1 = $200 (cf $5.49*48 = $264 for wood + stringers -[5] 2x6x16 ripped into 2 = $55)

[6] 10 ga remesh = $30

[1] 6 mil poly barrier - $10

[1] Sealer/ joint stabikizer for CEB - $144

[8] EPS, 2” = $130

[1] roll PEX tubing, 250’ = $100

[1] box screws - $60

Walls - [14] each: [2] plywood = $30 => $420

[5] 2x6 = $25 => $350

[1] insulation = $10 => $140

[32] seams, inc interior @$1.7 = $53

[1] box screws = $60

[1] bucket of paint = $100

[400] CEBs for 2 sections= $400

[1] door = $269*

[3] windows = $500*

PV - [15] x 190W @$78 = 2.9 kW - 81x158 cm = 32”x62” = $1170 (2.8y payback)

[3] 1 kW grid Tie Inverters = $315

[4] small battery pack, $180 (not needed if intertie)

[1] breaker box = $20

[500’ wire + outlets] = $100

$6704 Total w/ PVno tax or ship,

And does not include equipment rental (bobcat for leveling foundation)

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$1280

$1015

$674

$2239

$1500

Shower - $300

Sink - $200 (wall module) - $65 per wall module, or $260 per house side!

Toilet with Bioagas Digester - $500 - needs detailing

Stove - $500 - needs detailing

Hydronic Panel - $500

Pellet Burner - $350 - needs detailing

Superefficient Fridge - $300

Cook Top - $200

TEG Generator - $250 - needs detailing

Plumbing - 200

Drain pit - $300

Hot water from pellet stove - $200

$4600 Total (Total: $11300. $700 in other supplies and contingencies, tax, shipping, inventory, consumables, tool depreciation)

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Package Summary: Seed Home with 3kW PV, CEB Floor + 2 wall sections, in-floor hydronics, TEG co-gen, biodigester providing cooking gas, superefficient fridge. Eco-features: off grid on ample electricity, cooking gas, and toilet.

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OBI Material Cost - Additional 225 sf module

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Roof - [5.3] $180 per 16x3 module = $954

[1] ½-module for overhang = $100

[1] ladder module for overhang - $100

Foundation - [2/3] truck of gravel = $250

[1.5 cu yd] concrete = $160 (minimum)

[6] form boards = $100,(not reused as top plate. Could use 2x6 with dig-down.

[6] ½” rebar, 16’ = $30

[5] EPS, 2” = $80

[1/2] roll tar paper = $13

[flashing] - 108sf @ $0.65=$75

Floor - [200] floor CEBs @$1 = $200

[6] 10 ga remesh = $30

[1] 6 mil poly barrier - $10

[8] EPS, 2” = $130

[1] roll PEX tubing, 250’ = $100

[1] box screws - $30

Walls - [10] each: [2] plywood = $30 => $300

[5] 2x6 = $25 => $250

[1] insulation = $10 => $100

[24] seams $1.7 = $41

[1] box screws = $60

[3/4] bucket of paint = $75

[400] CEBs for 2 sections= $400

[1] door = $269*

[2] windows = $330*

PV - [5] x 190W @$78 = .6 kW increment = 32”x62” = $390

[1] 1 kW grid Tie Inverters = $105

[1] breaker box = $20

[250’ wire + outlets] = $75

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$4800 Total with PV

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*Same as MH4.

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$1154

$708

$500

$1810

$595

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Package Summary: House addition (no kitchen/bath) with 600W PV increment, CEB Floor + 2 walls.

For 1400 sf with 1 core module and 5 additional modules, material cost is $25/sf.

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Build Time - 225 sf. 3 days with 12 people=300 hr

Roof - [12] 16x3 module - each takes 3 person hours = 36 hours

[1] ½-module for overhang = 3 hours

[1] ladder module for overhang - 3 hours

Roof Install - [12] 20 minutes per section - 4 hours

Foundation - [1] grading + gravel = 8 hr

[2 cu yd] concrete = 4 hrs

[8] form boards = 8 hours

[1] EPS + tar paper = 4 hrs

[1] flashing = 4 hrs

[1] take off forms = 2 hrs

Floor - [1] floor CEBs = 16 hrs

[1] insulation + vaporguard + rebar mesh = 8 hrs

[1] roll PEX tubing, 250’ = 4 hrs

[1] sand - dump + smooth - 2 hrs

Walls - [14] each = 14 hrs

[32] seams = 4 hrs

[1] bucket of paint = 4 hrs

[400] CEBs for 2 sections= 4 hrs

[1] door = $269* = 2 hrs

[3] windows = $500* = 6 hrs

Solar Panels - [1] Solar panels = 8 hrs

[1] Electrical Box = 4 hrs

[1] Wiring = 4 hrs

156 hr Struct. w/ PV

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Shower = 4 hrs

Sink = 4 hrs

PV Incinerating Toilet - 16 hrs

Hydronic Panel - 4 hrs

Stove - 8 hrs

Pellet Burner - 8 hrs

Superefficient Fridge - 2 hrs

Cook Top - 1 hr

TEG Generator - 8 hrs

Plumbing - 4 hrs

Drain pit - 4 hrs

Hot water from pellet stove - 2 hrs

65 hr Utilities

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221 hr Total

X25 = $5525 if labor were outsourced. With labor -

$75/sf for core module

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Lean Package - 780W PV. No hydronic heat.

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Roof - [6] $180 per 16x3 double module = $1080

[1] ½-module for overhang = $100

[1] ladder module for overhang - $100

Foundation - [1] truck of gravel = $350

[2 cu yd] concrete = $216 (minimum).

[8] form boards = $130,(not reused as top plate. Could use 2x6 with dig-down.

[8] ½” rebar, 16’ = $40

[10] EPS, 2” = $160

[1] roll tar paper = $25

[flashing] - 144sf @ $0.65=$94

Floor - [3] 2x6x16 ripped into 3 stringers = $33 -

[1] wood floor - $5.49*48 = $264

[1] 6 mil poly barrier - $10

[8] EPS, 2” = $130

[8] sheets ⅝” osb - $104 + vinyl tile $140 for 210 sf - makes no sense compared to plank wood floor

[1] box screws= $20

Walls - [16] $65each = $1040

[32] seams, inc interior @$1.7 = $53

[1] box screws = $60

[1] bucket of paint = $100

[1] door = $50 - Restore

[3] windows = $120 - Restore

PV - [4] x 190W @$78, 760W = $312

[1] 1 kW grid Tie Inverter = $105

[1] breaker box = $20

[500’ wire + outlets] = $100

$4708 Total w/ PVno tax or ship

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*Same as MH4.

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$1280

$1010

$458

$1423

$537

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Shower - $300

Sink - $200 (wall module) - $65 per wall module, or $260 per house side!

Toilet with Biogas Digester - $500

Heating Stove - $359

Superefficient Fridge - $250

Cook Top - $200

Plumbing - $200

Drain pit - $300

Hot water heater - $269

$2578 Total (Total: $7286)

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Package Summary: 780W PV, wood floor, no CEB, regular stove (no hydronics or TEG). Eco-features: biogas digester + Superefficient fridge. Off grid on electricity, cooking gas, and toilet.

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Lean Addition - no PV, interior door, no CEB, but still PEX

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Roof - [5.3] $180 per 16x3 module = $954

[1] ½-module for overhang = $100

[1] ladder module for overhang - $100

Foundation - [2/3] truck of gravel = $250

[1.5 cu yd] concrete = $160

[6] form boards = $100,(not reused as top plate. Could use 2x6 with dig-down.

[6] ½” rebar, 16’ = $30

[5] EPS, 2” = $80

[1/2] roll tar paper = $13

[flashing] - 108sf @ $0.65=$75

Floor - [3] 2x6x16 ripped into 3 stringers = $33 -

[1] wood floor - $5.49*48 = $264

[1] 6 mil poly barrier - $10

[8] EPS, 2” = $130

[1] roll PEX tubing, 250’ = $100

[1] box screws - $30

Walls - [12] each: [2] plywood = $30 => $360

[5] 2x6 = $25 => $300

[1] insulation = $10 => $120

[24] seams $1.7 = $41

[1] box screws = $60

[3/4] bucket of paint = $75

[1] interior door = $100*

[2] windows = $330*

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[1] breaker box = $20

[250’ wire + outlets] = $75

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$3910 Total

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*Same as MH4.

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$1154

$708

$567

$1386

$95

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Package Summary: Simple addition. No PV, wood floor, no CEB, no kitchen/bathroom.

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Industry Standards - Separating Toilets

Types of toilets (device for disposing 2 excreta):

  • Urine-Separating (Dry) Toilet
  • Incinerating - burn it all
  • Separating Flush Toilet - OBI - flush urine, nonflush on solids

Types of toilets (device for disposing 2 excreta):

  • Flush
  • Urine-Separating (Dry) Toilet
  • Incinerating - burn it all
  • OBI Separating Flush Toilet - flush urine, nonflush on solids.
  • Composting

Compact Composting

  • Sunmar - for only $1899, gets majority of 1 star of 5 on amazon. Has heating element to dry the solids
  • Nature’s Head - $925 - great reviews in general. Separates urine. No electricity except fan. 3 weeks between emptyings.

Incinerating Toilets

  • Incinolet - bakes it all, including the mandatory liner-per-dump. Weekly cleanout, for only $1849 + 20 cents a dump
  • EcoJohn - $4k to ash. Dry, has separation. Small water reservoir for cleaning. Uses power + propane or diesel.

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ecojohn